VESTEL EVC04-AC Series User manual

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EVC04 AC22-AC7.4
SERVICE MANUAL

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Revision History:
First Version
Uğur Korcan İçten
Second Version
Overcurrent and under voltage values
Third Version
Smart Model extension
Fourth Version
Fifth Version
Sixth Version
Seven Version
Eight Version

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Table of Contents
1SYSTEM SPECIFICATION.............................................................................................................. 5
General Specification ................................................................................................................. 5
Technical Specification............................................................................................................... 6
System Block Diagram ............................................................................................................... 7
2BOARD LAYOUT .......................................................................................................................... 8
Main Board............................................................................................................................... 8
RFID Module............................................................................................................................. 9
LED Board...............................................................................................................................10
HMI Board (Smart Model) .........................................................................................................11
LTE Board (Smart Model)..........................................................................................................12
Wi-Fi Board (Smart Model) ........................................................................................................13
3PRODUCT BEHAVIOR..................................................................................................................14
LED Behavior...........................................................................................................................14
4DISASSEMBLING OF EVC04 .........................................................................................................16
Required Tools for Installation ...................................................................................................16
Changing Main Board................................................................................................................17
General Information and Warnings ...........................................................................................17
Changing HMI Board (Smart Model) ...........................................................................................25
Changing Display (Smart Model) ................................................................................................27
Changing RFID Board ...............................................................................................................28
Changing LED Board .................................................................................................................30
Changing WiFi Board ................................................................................................................32
Changing LTE Board .................................................................................................................33
Changing Interlock ...................................................................................................................34
Changing Output Socket..........................................................................................................35
Changing Electric Terminals.....................................................................................................36
Changing Cosmetic Frame .......................................................................................................38
5RCCB AND DC6mA......................................................................................................................39
6CABLE GLAND NUT.....................................................................................................................43
7SOFTWARE UPDATE GUIDE WITH VESLINK ..................................................................................44
Software Update Procedure .....................................................................................................44
8 GETTING LOG WITH EVC TESTER AND MOBILE APPLICATION............................................................50
9 DETAILS OF VESTEL EVC TESTER....................................................................................................60
10 TROUBLESHOOTING.....................................................................................................................62

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Notes, Cautions, and Warnings
Signs used in this manual
Some words and phrases are written in a different format to get your attention.
Note: It is being used to put emphasis on useful information and critical points regarding
the product.
WARNING:
CAUTION: Disconnect product from the power supply before attempting any operation
on it.

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1SYSTEM SPECIFICATION
General Specification
Model Name
MODEL DESCRIPTION: EVC04-AC**-*
EVC04 : Electric Vehicle AC Charger (Mechanical Cabinet 04)
1st Asterisk (*) : Rated Power
7 : 7.4 kW (1PhaseSupplyEquipment)
11 : 11 kW (3Phase Supply
Equipment) 22 : 22 kW (3Phase
Supply Equipment)
2nd Asterisk (*) can include combinations of the following communication
module options. RFID reader is standard equipment for all of the model
variants. “S” option must be included for selecting combinations of W and L:
Blank : No connectivity module except RFID reader
S : Smart Board with Ethernet Port
W : Wi-Fi module or WiFi & Bluetooth module
L : LTE / 3G / 2G module
3rd Asterisk (*) : Can be one of the following:
Blank : No Display
D : 4.3” TFT color display
4th Asterisk (*) can include combinations of the following:
Blank : No RCCB
A : Charging unit with Type-A RCCB
E : Charging unit with EV / ZE Ready Compliance
5th Asterisk (*) can be one of the following:
Blank : Case-B Connection with normal socket
T2S : Case-B Connection with shutteredsocket
T2P : Case-C Connection with Type-2 plug
T1P : Case-C Connection with Type-1 plug
T1PUL : Case-C Connection with Type-1 plug (UL Approved)
Cabinet
EVC04

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Technical Specification
Model
EVC04-AC22 Series
EVC04-AC11 Series
IEC Protection class
Class - I
Class - I
Vehicle
Interface
Socket Model
Socket TYPE 2 (IEC 62196)
Socket TYPE 2 (IEC 62196)
Cable Model
5 m Cable with TYPE 2 ( IEC
62196) Female Plug
5 m Cable with TYPE 2 ( IEC
62196) Female Plug
Voltage and Current Rates
400VAC 50/60 Hz - 3-phase 32A
400VAC 50/60 Hz- 3-phase 16A
AC Maximum Charge Output
22kW
11kW
Idle Power
Consumptio
n
3.5W
3.5W
Required Circuit Breaker on
AC Mains
4P-40A MCB Type-C
4P-20A MCB Type-C
Required Leakage Current Re-
lay on AC Mains (for products
which are not equipped with
RCCB Type A)
4P -40A - 30mA RCCB Type-A
4P -20A - 30mA RCCB Type-A
Required AC Mains Cable
5x 6 mm² (< 50 m)
External Dimensions: Ø 15-21 mm
5x4 mm² (< 50 m)
External Dimensions: Ø 15-21 mm
CONNECTIVITY (Connected Models)
Ethernet
10/100 Mbps Ethernet (Standard with Smart Options)
Wi-Fi (Optional)
Wi-Fi 802.11 a/b/g/n/ac
OTHER FEATURES (Connected Models)
Remote Diagnostics
Remote Diagnostics over OCPP
Software Update
Remote software update over OCPP
AUTHORIZATION
RFID
ISO-14443A/B and ISO-15693
Model
EVC04-AC7 Series
IEC Protection class
Class - I
Vehicle
Interface
Socket Model
Socket TYPE 2 (IEC 62196)
Cable Model
5 m Cable with TYPE 2 ( IEC 62196) Female Plug
Voltage and Current Rates
230VAC 50/60 Hz - 1-phase 32A
AC Maximum Charge Output
7.4kW
Idle Power
Consumptio
n
3.5W
Required Circuit Breaker on
AC Mains
2P-40A MCB Type-C
Required Leakage Current Re-
lay on AC Mains (for products
which are not equipped with
RCCB Type A)
2P -40A - 30mA RCCB Type-A
Required AC Mains Cable
3x 6 mm² (< 50 m)
External Dimensions: Ø 11-15 mm
This product is compliant to IEC61851-1 (Ed3.0) standard for Mode 3 use.

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MECHANIC SPECIFICATIONS
Material
Plastic
Size
315 mm (Width) x 460 mm (Height) x 135 mm (Depth)
Dimensions (Package)
405 mm (Width) x 530 mm (Height) x 325 mm (Depth)
Weight (Product)
5 kg for socket equipped model, 6,8kg attached cable model
Weight with package
7,1 kg for socket equipped model, 8,9kg attached cable model
AC Mains Cable Dimensions
For 22 kW version Ø 15-21 mm
For 11 kW version Ø 15-21 mm
Cable Inlets
For 7.4 kW version Ø 11-15 mm
AC Mains / Ethernet / Modbus
ENVIRONMENTAL TECHNICAL SPECIFICATIONS
Protection Class
Ingress Protection
Impact Protection
IP54
IK10
Usage Conditions
Temperature
Humidity
Altitude
-35 °C to 55 °C (without direct sunlight) (–
25°C to +50 °C for RCCB equipped models)
5% - 95% (relative humidity, no dew)
0 - 4,000m
System Block Diagram
Figure 1-3

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2BOARD LAYOUT
Main Board
Top View
Figure 2.1
Table 2-1
NO
COMPONENT
NO
COMPONENT
1
Relay input terminal (L3)
16
HMI connection socket
2
Relay input terminal (L2)
17
Rotary switch
3
Relay input terminal (L1)
18
Dip switch
4
Relay input terminal (N)
19
LED socket
5
Interlock connection socket
20
Power Input
6
Veslink connection socket
21
Protective Earth
7
LOG connection socket
22
Protective Earth
8
J-TAG/DEBUG socket
23
Relay output terminal (N)
9
CP/PP connection socket
24
Relay output terminal (L1)
10
RCD 6ma current sensor connection
25
Relay output terminal (L2)
11
RS-485 socket
26
Relay output terminal (L3)
12
RS-485 socket
27
Current Transformer
13
Switch contact output socket
28
Current Transformer
14
Enable/Input socket
29
Current Transformer
15
RFID connection socket
30
HMI Protective Earth

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RFID Module
Top View
NO
COMPONENT
31
RFID Connection Socket
Table 2-3
31

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LED Board
Top View Back View
NO
COMPONENT
32
LED Connection Socket
32