VESTEL EVC04 Series User manual

ELECTRIC VEHICLE CHARGER
EVC04 Series
Installation Guideline

English - 1© 05.2023 VESTEL - All rights reserved
CONTENTS
1 - SAFETY INFORMATION ...............................................................................................4
1.1 - SAFETY WARNINGS .........................................................................................4
1.2- GROUNDING WARNINGS................................................................................. 5
1.3- WARNINGS ABOUT POWER CABLES, SOCKETS and RECHARGE CABLES................... 5
1.4 - WARNING FOR WALL INSTALLATION ................................................................. 6
2 - DESCRIPTION.......................................................................................................... 6
2.1 - MODEL DESCRIPTION ..................................................................................... 6
2.2 - MODEL DESCRIPTION .....................................................................................7
3 - GENERAL INFORMATION........................................................................................... 8
3.1 - INTRODUCTION TO PRODUCT COMPONENTS ..................................................... 8
3.2 - DIMENSIONAL DRAWINGS .............................................................................. 9
3.2.1 - Model without display .......................................................................... 9
3.2.2 - Model with display .............................................................................. 9
4- EQUIPMENT, TOOLS and ACCESSORIES REQUIRED ........................................................ 10
5 - TECHNICAL SPECIFICATION....................................................................................... 11
6- INSTALLING CHARGING STATION ................................................................................13
6.1 - BOX CONTENTS FOR CHARGING STATION WITH SOCKET AND CABLE.....................13
6.2 - SUPPLIED INSTALLATION EQUIPMENT and ACCESSORIES.....................................13
6.3 - PRODUCT INSTALLATION STEPS ......................................................................15
6.3.1 - OPENING THE COVER OF THE CHARGING STATION ..................................15
6.3.2 - WALL MOUNT INSTALLATION .............................................................. 16
6.3.3- SINGLE PHASE CHARGING STATION AC MAINS CONNECTION ................... 19
6.3.4- THREE PHASE CHARGING STATION AC MAINS CONNECTION ....................20
6.3.5 - BROKEN PEN DETECTION FEATURE (Optional) ........................................20
6.3.6 - ADJUSTING CURRENT LIMITER............................................................. 21
6.3.7 - DIP SWITCH SETTINGS .......................................................................22
6.3.7.1 - DATA CABLE CONNECTION.......................................................23
6.3.7.2 - EXTERNAL ENABLE INPUT FUNCTIONALITY.................................24
6.3.7.3 - LOCKED CABLE FUNCTION (Model With Socket)............................26
6.3.7.4 - POWER OPTIMIZER (REQUIRES OPTIONAL ACCESSORIES) .............27
6.3.7.4.1 - Power optimizer with external MID meter ...........................28
6.3.7.4.2 - POWER OPTIMIZER WITH EXTERNAL CURRENT TRANSFORMER
(CT) (Optional)............................................................................30
6.3.8 - MODE SELECTION SWITCH SETTINGS ....................................................31
6.3.9 - LOAD SHEDDING...............................................................................32
6.3.10 - MONITORING OF WELDED RELAY CONTACTS FAILURE ............................ 33
6.3.11 - FACTORY RESET ............................................................................... 34

English - 2© 05.2023 VESTEL - All rights reserved
6.3.12 - RESETTING LOCAL RFID CARD LIST AND REGISTERING NEW MASTER RFID CARD
IN STANDALONE USAGE MODE...................................................................... 34
6.3.13 - SETTING ETHERNET PORT OF CHARGER TO STATIC IP IN STANDALONE USAGE
MODE ....................................................................................................... 35
6.3.14 - WEB CONFIGURATION INTERFACE ENABLE / DISABLE.............................36
6.3.15 - ETHERNET DAISY-CHAIN CONNECTION (OPTIONAL) ..............................36
6.4 - OCPP CONNECTION .................................................................................... 37
6.4.1 - CONNECT OCPP OVER CELLULAR NETWORK (Optional) ...........................37
6.4.2 - CONNECT OCPP OVER ETHERNET .......................................................38
6.5 - COMMISSIONING ........................................................................................40
6.5.1 - CONNECT PC TO THE SAME NETWORK WITH SMART BOARD ......................41
6.5.2 - OPENING WEB CONFIGURATION INTERFACE WITH BROWSER ....................41
6.5.3 - OPENING THE WEB CONFIGURATION INTERFACE VIA WIFI HOTSPOT ......... 43
6.6 - PRODUCT VARIANTS .................................................................................... 44
6.6.1 - Default Setting “Standalone” ............................................................... 44
6.6.2 - Default Setting “E.ON Auto-Detect”...................................................... 45
6.7 - WEB CONFIGURATION INTERFACE .................................................................. 46
6.7.1 - MAIN PAGE....................................................................................... 46
6.7.2 - CHANGE GENERAL SETTINGS OF THE DEVICE ....................................... 46
6.7.2.1 - Display Language .................................................................... 46
6.6.2.2 - Display Backlight Settings......................................................... 47
6.6.2.3 - Led Dimming Settings .............................................................. 47
6.6.2.4 - Standby Led Behaviour ............................................................ 48
6.6.2.5 - Display Service Contact Info......................................................48
6.6.2.6 - Logo Settings......................................................................... 49
6.6.2.7 - Display QR Code..................................................................... 49
6.7.2.8 - Scheduled Charging ................................................................50
6.6.3 - INSTALLATION SETTINGS ...................................................................50
6.6.3.1 - Earthing system ......................................................................50
6.6.3.2 - Current Limiter Settings ............................................................51
6.6.3.3 - Unbalanced Load Detection.......................................................52
6.6.3.4 - External Enabled Input............................................................. 53
6.6.3.5 - Lockable Cable....................................................................... 53
 ......... 54
6.6.3.7 - Location ............................................................................... 54
6.6.3.8. - Load Shedding Minimum Current: .............................................55
6.6.4 - CHANGE OCPP SETTINGS OF THE DEVICE.............................................55
6.6.5 - CHANGE NETWORK INTERFACES SETTINGS OF THE DEVICE .....................57
6.6.6 - CHANGE STANDALONE MODE SETTINGS OF THE DEVICE.........................59

English - 3© 05.2023 VESTEL - All rights reserved
6.6.7 - LOCAL LOAD MANAGEMENT OF THE DEVICE .........................................60
6.6.7.1 - Modbus TCP/IP Protocol Parameters............................................60
6.6.7.2 - Static Management.................................................................60
6.6.7.3 - Dynamic Management .............................................................60
6.6.7.4 - Star Topology......................................................................... 61
6.6.7.4.1 - Static Supply Star Topology: ........................................... 61
6.6.7.4.2 - Dynamic Supply Star Topology: .......................................62
6.6.7.5 - Daisy Chain (Serial).................................................................62
6.6.7.5.1 - Static Supply Daisy Chain Topology: .................................62
6.6.7.5.2 - Dynamic Supply Daisy Chain Topology:.............................63
 .........................63
.........................65
6.6.7.6 - Equally shared .......................................................................69
6.6.7.7 - FiFo (First in - First Out) ...........................................................69
6.6.7.8 - Combined Load Management....................................................70
6.7.8 - MAKING SYSTEM MAINTANENCE OF THE DEVICE....................................73
6.7.9 - FIRMWARE UPDATE SCREEN (With display models)................................... 74
7 - UK REGULATION CHANGES ACCORDING TO SMART CHARGING (OPTIONAL) ...................77

English - 4© 05.2023 VESTEL - All rights reserved
1 - SAFETY INFORMATION
CAUTION
RISK OF ELECTRIC SHOCK
CAUTION: ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR AN
EXPERIENCED ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS
AND STANDARDS IN EFFECT.
CAUTION
AC grid connection and load planning of the electric vehicle charging


For multiple electric vehicle charger installations the load plan shall be established accordingly. The
manufacturer shall not be held liable directly or indirectly for any reason whatsoever in the event
of damages and risks that are borne of errors due to AC grid supply connection or load planning.
IMPORTANT - Please read these instructions completely before installing
or commissioning the device
1.1 - SAFETY WARNINGS
Keep this manual in a safe place. These safety and operating instructions should be kept in a safe
place for future reference.
Check the voltage reported on the label; do not use the charging station without the appropriate
supply voltage.
If there is any doubt about normal operation or if the unit is damaged in any way, DO NOT continue
using the unit; switch off the main power switches (MCB and RCCB). Contact your local dealer.
The room temperature range should be approximately between +35°C and +55°C without direct
sunlight and at a relative humidity between 5% and 95%. Use the charging station only within
operating conditions.
The position of the device must be chosen in such a way that excessive heating of the charging
station is avoided. High operating temperatures, caused by direct sunlight or heating sources, may
cause the charging current to be reduced or the charging process to be temporarily interrupted.
The charging station is intended both for outdoor and indoor use. The device can also be used in
public places.
To reduce the risk of fire, electric shock or material damage, do not expose the unit to rain, snow,
electrical storms or other severe weather events. Moreover, the charging station must not be exposed
to splashes or spray of liquids.
Do not touch the terminals, the electric vehicle connector and other hazardous live parts of the
charging station with sharp metal objects.

English - 5© 05.2023 VESTEL - All rights reserved
Avoid exposure to heat sources, and place the unit away from flammable, explosive, hard or
combustible materials, chemicals or vapours.
Risk of explosion. The equipment has internal flammable or spark-sensitive components that should
not be exposed to flammable vapours. The unit should not be located in recessed spaces or below
floor level.
The device is designed solely for charging vehicles that do not require ventilation during loading.
To avoid the risk of explosion and electric shock, make sure that the specified circuit breaker and
earth leakage circuit breaker are connected to the network of the building.
The lowest part of the socket should be between 0.5 m and 1.5 m above the ground.
The use of adapters is not allowed. The use of extension cables is not allowed.
WARNING: Never let people (including children) with reduced physical, sensory or mental
capabilities or lack of experience and or knowledge use electrical devices unsupervised.
CAUTION: This vehicle charger unit is intended only for charging electric vehicles not requiring
ventilation during charging.
1.2- GROUNDING WARNINGS
The charger must be connected to a grounded system. The earth conductor entering the loader
must be connected to the instrument ground lug which is located inside the loader. This operation
must be done with the circuit conductors and by connecting the equipment grounding bar or cable
to the charging station. Connections to the loader are the sole responsibility of the installer and
the purchaser.
In order to reduce the risk of electric shock, connect only to earthed sockets.
WARNING: Ensure that during installation and use the charging station is permanently and correctly
grounded.
1.3- WARNINGS ABOUT POWER CABLES, SOCKETS and RECHARGE CABLES
Check that the charging cable is a compatible Type 2 socket at the charging station.
A damaged power cable can cause a fire or lead to electric shocks. Do not use the product if the
flexible power cable or vehicle cable is frayed, if its insulation is damaged or if the unit shows other
signs of damage.
Therefore, please ensure that the charging cable is well positioned; do not step on it, do not trip
over it or do not subject it to damage or stress.
Do not forcibly pull on the cable and do not damage it with sharp objects.
Never touch the vehicle plug/socket or cable with wet hands: this could cause a short circuit or an
electric shock.
In order to avoid the risk of fire or electric shock, do not use the device with extension cords. To avoid
danger, if the mains cable or vehicle cable is damaged, it must be replaced by the manufacturer,
its service agent or by similarly qualified persons.

English - 6© 05.2023 VESTEL - All rights reserved
1.4 - WARNING FOR WALL INSTALLATION
Please carefully read the instructions before mounting the wall charging station.
Do not install the charging station on the ceiling or on sloping walls.
Use the indicated wall mounting screws and other accessories.
The unit is certified to be used both indoors and outdoors. If the unit is mounted outdoors, the
equipment for connecting the hoses to the unit must be certified for outdoor use and must also be
installed in such a way that the IP certification on the unit is maintained.
2 - DESCRIPTION
2.1 - MODEL DESCRIPTION
Model Name
MODEL DESCRIPTION: EVC04-E*-*-**
EVC04 : Electric Vehicle AC Charger (Mechanical Cabinet 04)
E: E.ON
1st Asterisk (*) : Rated Power
7 : 7.4 kW (1Phase Supply Equipment)
11 : 11 kW (3Phase Supply Equipment)
22 : 22 kW (3Phase Supply Equipment)
2nd Asterisk (*) can include combinations of the following options.
RFID reader is standard equipment for all of the model variants
W : Wi-Fi module or Wi-Fi & Bluetooth module
L : LTE / 3G / 2G module
P : ISO 15118 PLC HLC module
CT : Current transformer measurement module
D : 4.3” TFT color display
SC : Smart Charging
PEN : Broken PEN detection and protection
M : Charging unit with MID meter.
3rd Asterisk (*) can be one of the following:
S : Socket outlet
C : Attached cable with Type-2 vehicle connector
4th Asterisk (*) can include combinations of the following:
Blank : B2B variant without RFID cards inside package
R : B2B variant with RFID cards inside package
Cabinet EVC04

English - 7© 05.2023 VESTEL - All rights reserved
2.2 - MODEL DESCRIPTION
LTE capable SIM Card Integrated WiFi Display Ethernet MID Meter Integrated ISO15118 prepared (PLC HLC) Type2 AC Socket Attached Cable RCCB TypeA DC6 mA Sensor RFID Cards Attached Broken PEN Detection *Power Optimizer with External CT
Smart Charging
EVC04-E7-W-S x x x x x
EVC04-E7-W-C x x 5m x x
EVC04-E7-WCTSCPEN-S x x x x x x x x
EVC04-E7-WCTSCPEN-C x x 5m x x x x x
EVC04-E7-WCTPEN-C x x 5m x x x x
EVC04-E7-WCTPEN-S x x x x x x x
EVC04-E11-W-S x x x x x
EVC04-E11-W-C x x 5m x x
EVC04-E11-WDM-S x x x x x x
EVC04-E11-WDM-C x x x x 5m x
EVC04-E22-WLDM-S x x x x x x x x
EVC04-E22-WLDM-C x x x x x x 7m x
EVC04-E22-WLDM-S(R) x x x x x x x x x
EVC04-E22-WLDM-C(R) x x x x x x 7m x x
EVC04-E22-WLPDM-S x x x x x x x x x
EVC04-E22-WLPDM-C x x x x x x x 7m x
EVC04-E22-WLDSCM-S x x x x x x x x x
EVC04-E22-WLDSCM-C x x x x x x 7m x x
* Depends on customer request, CT can be ordered separately and can be connected to embedded
Power Optimizer board.

English - 8© 05.2023 VESTEL - All rights reserved
3 - GENERAL INFORMATION
3.1 - INTRODUCTION TO PRODUCT COMPONENTS
3
2
1
5
6
9
44
8
5
3
2
1
6
7
10
9 8
7
 Models with integrated cable
en Tethered Cable Models
1- Information Display (Optional)
2- RFID Card Reader
3- Status indicator LED
4- MID Meter Display (Optional)
5- Dummy Socket
6- Charging Plug
7- Product Label
8- Charging cable
9- Charging station communication
cable gland nut
10- Charging station supply inlet
gland nut
EN
en Socket Models
1- Information Display (Optional)
2- RFID Card Reader
3- Status indicator LED
4- MID Meter Display (Optional)
5- Socket Outlet
6- Product Label
7- Charging station communication
cable gland nut
8- Charging station communication
cable gland nut
9- Charging station supply inlet
gland nut
EN

English - 9© 05.2023 VESTEL - All rights reserved
3.2 - DIMENSIONAL DRAWINGS
3.2.1 - Model without display
315.0
460.0
135.0
177.5
101.0
181.0
3.2.2 - Model with display
315.0
460.0
135.0
177.5
101.0
181.0

English - 10© 05.2023 VESTEL - All rights reserved
4- EQUIPMENT, TOOLS and ACCESSORIES REQUIRED
Drill bit 8 mm Percussion drill PC
T25
Volt Indicator Torx T25 security
screwdriver Water level
Flathead screwdriver
(tip width 2.00-2.5
mm)
Pointed spudger Right angle screwdriver
adapter/Torx T20, safety tip
RJ45 crimping tool Ethernet cable
cat5e or cat6

English - 11© 05.2023 VESTEL - All rights reserved
5 - TECHNICAL SPECIFICATION
This product is compliant to IEC61851-1 (Ed3.0) standard for Mode 3 use.
Model EVC04-E22 Series EVC04-E11 Series EVC04-E7 Series
IEC Protection class Class - I
Vehicle
Interface
Socket
Model Socket TYPE 2 (IEC 62196)
Cable Model Cable with TYPE 2 ( IEC 62196) Female Plug
Voltage and Current Rates 400VAC 50/60 Hz -
3-phase 32A
400VAC 50/60 Hz-
3-phase 16A
230VAC 50/60 Hz -
1-phase 32A
Broken PEN Detection
Voltage Range NA NA
<207V , >252V
Single phase TN-C-S
supplies only
AC Maximum Charge
Output 22kW 11kW 7.4kW
Built-in Residual Current
Sensing module 6mA
Required Circuit Breaker on
AC Mains 4P-40A MCB Type-C 4P-20A MCB Type-C 2P-40A MCB Type-C
Required Leakage Current
Relay on AC Mains (for
products which are not
equipped with RCCB Type
A)
4P -40A - 30mA RCCB
Type-A
4P -20A - 30mA
RCCB Type-A
2P -40A - 30mA
RCCB Type-A
Required AC Mains Cable
(Minimum)
5x 6 mm² (< 50 m)
External Dimensions: Ø
18–25 mm
5x4 mm² (< 50 m)
External Dimensions:
Ø 18–25 mm
3x 6 mm² (< 50 m)
External Dimensions:
Ø 13-18 mm
CONNECTIVITY
Ethernet 10/100 Mbps Ethernet (Standard with Smart Options)
Wi-Fi (Optional) Wi-Fi 802.11 a/b/g/n/ac
Cellular (Optional) LTE: B1 (2100 MHz), B3 (1800 MHz), B7 (2600 MHz), B8 (900 MHz),
B20 (800 MHz), B28A (700 MHz)
WCDMA: B1 (2100 MHz), B8 (900 MHz)
GSM: B3 (1800 MHz), B8 (900 MHz)

English - 12© 05.2023 VESTEL - All rights reserved
OTHER FEATURES (Connected Models)
Diagnostics Diagnostics over OCPP

Software Update Remote software update over OCPP

Remote software update with server
AUTHORIZATION
RFID ISO-14443A/B and ISO-15693
MECHANICAL SPECIFICATIONS
Material Plastic
Product size 315 mm (Width) x 460 mm (Height) x 135 mm (Depth)
Dimensions (with package) 405 mm (Width) x 530 mm (Height) x 325 mm (Depth)
Product weight
5 kg for socket equipped model,
6,8kg for tethered cable model (3 Phases)
5,5kg for tethered cable model (1 Phase)
Weight with package
7,1 kg for socket equipped model,
8,9kg for tethered cable model (3 Phases)
7,6kg for tethered cable model (1 Phase)
AC Mains Cable Dimensions For three-phase models Ø 18-25 mm
For one-phase models Ø 13-18 mm
Cable Inlets AC Mains / Ethernet / Modbus
ENVIRONMENTAL TECHNICAL SPECIFICATIONS
Protection Class Ingress Protection
Impact Protection
IP54
IK10 (Optional display have IK08 protection)
Usage Conditions Temperature
Humidity
Altitude
-35 °C to 55 °C (without direct sunlight)
5% - 95% (relative humidity, non-
condensing)
0 - 4,000m

English - 13© 05.2023 VESTEL - All rights reserved
6- INSTALLING CHARGING STATION
6.1 - BOX CONTENTS FOR CHARGING STATION WITH SOCKET AND CABLE
Models with socket Models with tether cables
Figure-4
6.2 - SUPPLIED INSTALLATION EQUIPMENT and ACCESSORIES
Accessory/Material
Name Use for Quantity Image
Dowels (M8x50 Plastic
Dowels
Mounting the charging station to the
wall 4
Torx T25 security screw
(M6x75)
Mounting the charging station to the
wall 4
Gasket for screw 6x75 IP for screws that are used for
Mounting the charging station to the wall 4
Torx T20 Security
L-Wrench
IP for the screws that are used to
mount the charging station to the wall. 1
Wrench Disassembling and fastening cable
glands 1
RCCB Wrench(Optional) To open the RCCB cover 1

English - 14© 05.2023 VESTEL - All rights reserved
RJ45 male connector -
optional LAN cable connection 1
Mounting Template Mounting the charging station to the
wall 1
O-Ring Mounting the charging station on the
mast 3
Screw M6X20 Mounting the charging station on the
mast 3
Screw M6X30
Mount and provide earth continuity
for the charger, which is mounted on
a metal surface. This screw must be
mounted in the hole at the bottom
right of the charging station on the
wall. Under this screw, there should be
rubber to secure the earth cable.
1
IP Rubber
Fasten the earth cable with the M6x30
screw. This rubber should be placed
right-side-down The wall-mounting
hole of the charging station, below the
earth cable and the M6x30 screw
1
SIM Card(Optional) Product control with internet connection 1
User RFID Card (Given
with E7-W and E11-W
variants)
Start&Stop Charging 2
Master RFID Card (Given
with E7-W and E11-W
variants)
Adding&Removing the User RFID Cards
to Local RFID List 1
Installation Guide Installation Manual 1 Set
ELECTRIC VEHICLE CHARGER
EVC04 Series
Instruction Book User Manual 1 Set
ELECTRIC VEHICLE CHARGER
EVC04 Series

English - 15© 05.2023 VESTEL - All rights reserved
6.3 - PRODUCT INSTALLATION STEPS
CAUTION!
Ensure that the ground resistance of the installation is less than 100 ohms.
Prior to mounting your charging station on the wall, read these instructions.
Do not mount your charging station to the ceiling or an inclined wall.
Use the wall mounting screws and other accessories specified.
This charging station is classified as indoor and outdoor installation compatible. If the deviceis
installed outside the building, the hardware that will be used to connect the cables to thecharger
shall be compatible with outdoor use and the charging station shall be mountedpreserving the IP
rate of the charger.
6.3.1 - OPENING THE COVER OF THE CHARGING STATION
ATTENTION
RISK OF ELECTRIC SHOCK
Please power off the charging station mains supply
1 2
1- Remove the cover screws with Torx T20 security L-Wrench or Right
Angle Screwdriver Adapter using Torx T20 Security Bit.
2- Open the cover

English - 16© 05.2023 VESTEL - All rights reserved
6.3.2 - WALL MOUNT INSTALLATION
Wall mount installation is common for all charging station models.
1- Open the product front cover by following the instruction.
2- Place the charging station to the Wall by using the mounting template which is given in accessory
bag and mark the drill bit holes with a pencil.
3- Drill the wall on the marked points using the impact drill (8mm drill bit).
4- Place the dowels into the holes.
5- Tighten the security scews (6x75) of the product using Torx T25 Security Screwdriver.
6- Insert the AC mains cable into the charging station from the left cable gland which below the
station. Follow the AC Mains Connection instructions on the next pages, depending on the model of
the charger. (Single/Three Phase)
7- When mounting the charging station on conductive metal surfaces such as metal poles, etc., you
can make the grounding connection via the “bottom right” screw using the grounding extension cable


for single phase and three phase. Follow the instructions below.
i.
hole (position “b”)
ii. Secure the ground wire using the M6x30 screw included in the artwork package, which is also
used to mount the product to the conductive metal surface.
Note:

8- 
follow the instructions in next sections if any function related to these sections are used.
9- To close the cover of the charging station, tighten the cover screws which you were removed with
Torx T20 Security L-Wrench or Right Angle Screwdriver Adapter using Torx T20 Security Bit.
10- 

English - 17© 05.2023 VESTEL - All rights reserved
2
1
5
3
4
6
Before next step (7), Please check the instructions for Single Phase or Three
Phase cable connections.
b
a
3
1
2
b
a
3
1
2

English - 18© 05.2023 VESTEL - All rights reserved
8
Data cable
Wrench
Wrench
AC Mains
Cable
9
9 10
Before closing the cover of the charging station, check next
instructions if any function related to these sections are used.

English - 19© 05.2023 VESTEL - All rights reserved
6.3.3- SINGLE PHASE CHARGING STATION AC MAINS CONNECTION
1
1
2
1- Insert the cables to the terminal block as shown in the image. Check the table below to match Electric
Terminal number with AC Cable Color.
2- Tighten the screws on the terminal block as shown in the image with the tightening tourqe of 2.5Nm.
Electric Terminal AC Cable Color
1 AC L1 (Brown)
2 AC Neutral (Blue)
3 Earth (Green-Yellow)
For single phase IT Grid installation, wiring diagram which is shown below should be used. Also
grounding type should be set to “IT Grid” from the ”Installation settings” menu in web user interface.