VESTEL EVC03 Series User manual

User Manual
ELECTRIC VEHICLE CHARGER
EVC03 Series

English - 1IB v1.0 2019 © 2019 Vestel - All rights reserved
Contents
SAFETY INFORMATION........................................................................................................................2
SAFETY WARNINGS............................................................................................................................2
GROUND CONNECTION WARNINGS..................................................................................................3
POWER CABLES, PLUGS and CHARGING CABLE WARNINGS...........................................................3
REQUIRED UPSTREAM PROTECTIONS...............................................................................................4
DESCRIPTION.....................................................................................................................................5
1 - MODEL DESCRIPTION..................................................................................................5
ELECTRICAL SPECIFICATION..............................................................................................................5
USER INTERFACE & AUTHENTICATION..............................................................................................6
CONNECTIVITY......................................................................................................................................6
MECHANIC SPECIFICATIONS..............................................................................................................7
ENVIRONMENTAL TECHNICAL SPECIFICATIONS..............................................................................7
GENERAL INFORMATION...................................................................................................................7
1 - INTRODUCTION OF THE PRODUCT COMPONENTS ....................................................7
2 - PLUG CHARGING CABLE .............................................................................................8
2.1 - DC CCS Outlet.............................................................................................8
2.2 - DC CHAdeMO Outlet..................................................................................8
2.3 - AC 43 kW Plug Outlet..................................................................................9
2.4 - AC 22 kW Socket Outlet............................................................................9
3 - CHARGING SCENARIOS .............................................................................................10
3.1 - AC 43 kW Plug Outlet................................................................................10
3.1.1 - VEHICLE CONNECTION & CHARGING................................10
3.1.2 -STOP CHARGING....................................................................12
3.2 - AC 22 kW Socket Outlet............................................................................14
3.2.1 - VEHICLE CONNECTION & CHARGING...................................14
3.2.2 -STOP CHARGING....................................................................16
3.3 - DC CHAdeMO Outlet..................................................................................18
3.3.1 - VEHICLE CONNECTION & CHARGING.................................18
3.3.2 -STOP CHARGING....................................................................20
3.4 - DC CCS Outlet...........................................................................................22
3.4.1 - VEHICLE CONNECTION & CHARGING....................................22
3.4.2 -STOP CHARGING...................................................................24
4 - TRIPPING RELAY ON PRODUCTS................................................................................26
4.1 TRIPPING THE RESIDUAL CURRENT DEVICES and/or MAIN
CIRCUIT BREAKER...................................................................................26
5- ERROR AND FAULT CONDITIONS...............................................................................27
5.1 - GENERAL ERROR CONDITION.................................................................27
CLEANING AND MAINTENANCE......................................................................................................28

English - 2© 2019 Vestel - All rights reservedIB v1.0 2019
SAFETY INFORMATION
CAUTION
RISK OF ELECTRIC SHOCK:
CAUTION: VESTEL ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR
AN EXPERIENCED ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS AND
STANDARDS IN EFFECT.
CAUTION
AC grid connection and load planning of the electric vehicle charging device
shall be reviewed and approved by authorities as specified by the regional
or national electric regulations and standards in effect. For multiple electric
vehicle charger installations the load plan shall be established accordingly. The manufacturer shall
not be held liable directly or indirectly for any reason whatsoever in the event
of damages and risks that are borne of errors due to AC grid supply connection or load planning.
IMPORTANT - Please read these instructions fully before installing or operating
SAFETY WARNINGS
• Keep this manual in a safe place. These safety and operating instructions must be kept in a
safe place for future reference.
• Check that the voltage marked on the rating label and do not use charging station without
appropriate mains voltage.
• Do not continue to operate the unit if you are in any doubt about it working normally, or if it
is damaged in any way - switch off the mains supply circuit breakers (MCCB and RCCB) in
upstream distribution panel. Consult your local dealer.
• The ambient temperature range during charging should be between –35 °C and +50 °C (without
direct sunlight) and at a relative humidity of between 5 % and 95 %. Use the charging station
only within these specified operating parameters.
• The device location should be selected to avoid excessive heating of the charging station. High
operating temperature caused by direct sunlight or heating sources, may cause reduction of
charging current or temporary interruption of charging process.
• The charging station is intended for outdoor and indoor use. It can also be used in public places.
• To reduce the risk of fire, electric shock or product damage, do not expose this unit to severe
rain, snow, electrical storm or other severe weathers. Moreover, the charging station shall
not be exposed to spilled or splashed liquids.
• Do not touch end terminals, electric vehicle connector and other hazardous live parts of the
charging station with sharp metallic objects.
• Avoid exposure to heat sources and place the unit away from flammable, explosive, harsh, or
combustible materials, chemicals, or vapors.
• Risk of Explosion. This equipment has internal arcing or sparking parts which should not be
exposed to flammable vapors. It should not be located in a recessed area or below floor level.
• This device is intended only for charging vehicles not requiring ventilation during charging.
• To prevent risk of explosion and electric shock, ensure that the specified Circuit Breaker and
RCD are connected to building grid.

English - 3IB v1.0 2019 © 2019 Vestel - All rights reserved
• Charging Station bottom must be at (or above) the ground level.
• Adaptors or conversion adapters are not allowed to be used. Cable extension sets are not
allowed to be used.
WARNING: Never let people (including children) with reduced physical, sensory or men-
tal capabilities or lack of experience and or knowledge use electrical devices unsupervised.
CAUTION: This vehicle charger unit is intended only for charging electric vehicles not
requiring ventilation during charging.
GROUND CONNECTION WARNINGS
• Charging station must be connected to a centrally grounded system. The ground conductor
entering the charging station must be connected to the equipment grounding lug inside the
charger. This should be run with circuit conductors and connected to the equipment grounding
bar or lead on the charging station. Connections to the charging station are the responsibility
of the installer and purchaser.
• To reduce the risk of electrical shock, connect only to properly grounded outlets.
• WARNING : Make sure that during installing and using, the charging station is constantly
and properly grounded.
POWER CABLES, PLUGS and CHARGING CABLE WARNINGS
• Be sure that plugs and sockets are compatible on charging station side.
• A damaged charging cable can cause fire or give you an electric shock. Do not use this product
if the flexible Charging cable or vehicle cable is frayed, has broken insulation, or shows any
other signs of damage.
• Ensure that the charge cable is well positioned thus; it will not be stepped on, tripped over,
or subjected to damage or stress.
• Do not forcefully pull the charge cable or damage it with sharp objects.
• Never touch the power cable/plug or vehicle cable with wet hands as this could cause a short
circuit or electric shock.
• To avoid a risk of fire or electric shock, do not use this device with an extension cable. If the
mains cable or vehicle cable is damaged it must be replaced by the manufacturer, its service
agent, or similarly qualified persons in order to avoid a hazard.
• Use appropriate protection when connecting to the main power distribution cable.

English - 4© 2019 Vestel - All rights reservedIB v1.0 2019
REQUIRED UPSTREAM PROTECTIONS
• Class-I/B Lightning Protection must be connected to the upstream distribution panel. Min.
cable length between the charger and the protection device recommended to be 10m. *The
charger contains Class II/C Type Surge Protector Device (SPD) – Phoenix, VAL-MS230/3+1 FM
• MCCB (Thermic Magnetic Adjustable) must be connected to the upstream distribution box.
Model
CCS
CHADEMO
AC plug
AC Socket
Power Out
Input Max
AC current
Recommended
Cross Section for
L1-L2-L3 (mm2)
Recommended
Cross Section for
Neutral
Recommended
Cross Section
for PE (mm2)
Required Circuit
Breaker
EVC03-
DC180 120 60 43 22 180kW+65kVA 180kW+65kVA 370A 240 120 120 500 A TMA
EVC03-
DC120 60 60 43 22 120kW+65kVA 274A 185 95 95 400 A TMA
EVC03-
DC60 30 30 43 22 60kW+65kVA 188A 95 95 95 250A TMA