VESTEL EVC03 Series User manual

User Manual
ELECTRIC VEHICLE CHARGER
EVC03 Series

English - 1IB v1.0 2019 © 2019 Vestel - All rights reserved
Contents
SAFETY INFORMATION........................................................................................................................2
SAFETY WARNINGS............................................................................................................................2
GROUND CONNECTION WARNINGS..................................................................................................3
POWER CABLES, PLUGS and CHARGING CABLE WARNINGS...........................................................3
REQUIRED UPSTREAM PROTECTIONS...............................................................................................4
DESCRIPTION.....................................................................................................................................5
1 - MODEL DESCRIPTION..................................................................................................5
ELECTRICAL SPECIFICATION..............................................................................................................5
USER INTERFACE & AUTHENTICATION..............................................................................................6
CONNECTIVITY......................................................................................................................................6
MECHANIC SPECIFICATIONS..............................................................................................................7
ENVIRONMENTAL TECHNICAL SPECIFICATIONS..............................................................................7
GENERAL INFORMATION...................................................................................................................7
1 - INTRODUCTION OF THE PRODUCT COMPONENTS ....................................................7
2 - PLUG CHARGING CABLE .............................................................................................8
2.1 - DC CCS Outlet.............................................................................................8
2.2 - DC CHAdeMO Outlet..................................................................................8
2.3 - AC 43 kW Plug Outlet..................................................................................9
2.4 - AC 22 kW Socket Outlet............................................................................9
3 - CHARGING SCENARIOS .............................................................................................10
3.1 - AC 43 kW Plug Outlet................................................................................10
3.1.1 - VEHICLE CONNECTION & CHARGING................................10
3.1.2 -STOP CHARGING....................................................................12
3.2 - AC 22 kW Socket Outlet............................................................................14
3.2.1 - VEHICLE CONNECTION & CHARGING...................................14
3.2.2 -STOP CHARGING....................................................................16
3.3 - DC CHAdeMO Outlet..................................................................................18
3.3.1 - VEHICLE CONNECTION & CHARGING.................................18
3.3.2 -STOP CHARGING....................................................................20
3.4 - DC CCS Outlet...........................................................................................22
3.4.1 - VEHICLE CONNECTION & CHARGING....................................22
3.4.2 -STOP CHARGING...................................................................24
4 - TRIPPING RELAY ON PRODUCTS................................................................................26
4.1 TRIPPING THE RESIDUAL CURRENT DEVICES and/or MAIN
CIRCUIT BREAKER...................................................................................26
5- ERROR AND FAULT CONDITIONS...............................................................................27
5.1 - GENERAL ERROR CONDITION.................................................................27
CLEANING AND MAINTENANCE......................................................................................................28

English - 2© 2019 Vestel - All rights reservedIB v1.0 2019
SAFETY INFORMATION
CAUTION
RISK OF ELECTRIC SHOCK:
CAUTION: VESTEL ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR
AN EXPERIENCED ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS AND
STANDARDS IN EFFECT.
CAUTION
AC grid connection and load planning of the electric vehicle charging device
shall be reviewed and approved by authorities as specified by the regional
or national electric regulations and standards in effect. For multiple electric
vehicle charger installations the load plan shall be established accordingly. The manufacturer shall
not be held liable directly or indirectly for any reason whatsoever in the event
of damages and risks that are borne of errors due to AC grid supply connection or load planning.
IMPORTANT - Please read these instructions fully before installing or operating
SAFETY WARNINGS
• Keep this manual in a safe place. These safety and operating instructions must be kept in a
safe place for future reference.
• Check that the voltage marked on the rating label and do not use charging station without
appropriate mains voltage.
• Do not continue to operate the unit if you are in any doubt about it working normally, or if it
is damaged in any way - switch off the mains supply circuit breakers (MCCB and RCCB) in
upstream distribution panel. Consult your local dealer.
• The ambient temperature range during charging should be between –35 °C and +50 °C (without
direct sunlight) and at a relative humidity of between 5 % and 95 %. Use the charging station
only within these specified operating parameters.
• The device location should be selected to avoid excessive heating of the charging station. High
operating temperature caused by direct sunlight or heating sources, may cause reduction of
charging current or temporary interruption of charging process.
• The charging station is intended for outdoor and indoor use. It can also be used in public places.
• To reduce the risk of fire, electric shock or product damage, do not expose this unit to severe
rain, snow, electrical storm or other severe weathers. Moreover, the charging station shall
not be exposed to spilled or splashed liquids.
• Do not touch end terminals, electric vehicle connector and other hazardous live parts of the
charging station with sharp metallic objects.
• Avoid exposure to heat sources and place the unit away from flammable, explosive, harsh, or
combustible materials, chemicals, or vapors.
• Risk of Explosion. This equipment has internal arcing or sparking parts which should not be
exposed to flammable vapors. It should not be located in a recessed area or below floor level.
• This device is intended only for charging vehicles not requiring ventilation during charging.
• To prevent risk of explosion and electric shock, ensure that the specified Circuit Breaker and
RCD are connected to building grid.

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• Charging Station bottom must be at (or above) the ground level.
• Adaptors or conversion adapters are not allowed to be used. Cable extension sets are not
allowed to be used.
WARNING: Never let people (including children) with reduced physical, sensory or men-
tal capabilities or lack of experience and or knowledge use electrical devices unsupervised.
CAUTION: This vehicle charger unit is intended only for charging electric vehicles not
requiring ventilation during charging.
GROUND CONNECTION WARNINGS
• Charging station must be connected to a centrally grounded system. The ground conductor
entering the charging station must be connected to the equipment grounding lug inside the
charger. This should be run with circuit conductors and connected to the equipment grounding
bar or lead on the charging station. Connections to the charging station are the responsibility
of the installer and purchaser.
• To reduce the risk of electrical shock, connect only to properly grounded outlets.
• WARNING : Make sure that during installing and using, the charging station is constantly
and properly grounded.
POWER CABLES, PLUGS and CHARGING CABLE WARNINGS
• Be sure that plugs and sockets are compatible on charging station side.
• A damaged charging cable can cause fire or give you an electric shock. Do not use this product
if the flexible Charging cable or vehicle cable is frayed, has broken insulation, or shows any
other signs of damage.
• Ensure that the charge cable is well positioned thus; it will not be stepped on, tripped over,
or subjected to damage or stress.
• Do not forcefully pull the charge cable or damage it with sharp objects.
• Never touch the power cable/plug or vehicle cable with wet hands as this could cause a short
circuit or electric shock.
• To avoid a risk of fire or electric shock, do not use this device with an extension cable. If the
mains cable or vehicle cable is damaged it must be replaced by the manufacturer, its service
agent, or similarly qualified persons in order to avoid a hazard.
• Use appropriate protection when connecting to the main power distribution cable.

English - 4© 2019 Vestel - All rights reservedIB v1.0 2019
REQUIRED UPSTREAM PROTECTIONS
• Class-I/B Lightning Protection must be connected to the upstream distribution panel. Min.
cable length between the charger and the protection device recommended to be 10m. *The
charger contains Class II/C Type Surge Protector Device (SPD) – Phoenix, VAL-MS230/3+1 FM
• MCCB (Thermic Magnetic Adjustable) must be connected to the upstream distribution box.
Model
CCS
CHADEMO
AC plug
AC Socket
Power Out
Input Max
AC current
Recommended
Cross Section for
L1-L2-L3 (mm2)
Recommended
Cross Section for
Neutral
Recommended
Cross Section
for PE (mm2)
Required Circuit
Breaker
EVC03-
DC180 120 60 43 22 180kW+65kVA 180kW+65kVA 370A 240 120 120 500 A TMA
EVC03-
DC120 60 60 43 22 120kW+65kVA 274A 185 95 95 400 A TMA
EVC03-
DC60 30 30 43 22 60kW+65kVA 188A 95 95 95 250A TMA

English - 5IB v1.0 2019 © 2019 Vestel - All rights reserved
DESCRIPTION
1 - MODEL DESCRIPTION
Model Name
EVC03-DC Series (Name Coding: EVC03-DC****)
1st Asterisk (*) : Rated Power
60 : 60 kW DC Power Output
120 : 120 kW DC Power Output
180 : 180 kW DC Power Output
2nd Asterisk (*) : DC output combination 1
C : CCS Output
3rd Asterisk (*) : DC output combination 2
C : CCS Output
H : CHAdeMO Output
3rd Asterisk (*) : AC output combination
Blank : No AC Output
S : AC43 or AC22 kW Plug Output
P : AC43 or AC22 kW Plug Output
SP : Both AC22 kW Socket and AC43 or AC22 kW Plug
Outputs
Cabinet EVC03
ELECTRICAL SPECIFICATION
Model EVC03-DC Series
IEC Protection class Class - I
Power Input
Input Rating 400 Vac ±15% , 50/60 Hz, 370 A / phase
Connection 3P - N - PE
Power Factor > 0.98
Efficiency > % 95
CSS Output
Max Power 120 kW
Voltage Range 200 – 920 Vdc
Maximum Current 200 A
Interface Compliance
IEC62196-1 / 3
IEC 61851-1 / 23 / 24
ISO 15118-1 / 2 / 3
DIN 70121

English - 6© 2019 Vestel - All rights reservedIB v1.0 2019
CHAdeMO
Output
Max Power 60 kW
Voltage Range 150 – 500 Vdc
Maximum Current 125 A
Interface Compliance
IEC62196-1 / 3
IEC 61851-1 / 23 / 24
CHAdeMO Rev. 1.2
Type-2
Tethered
Output
Max Power 43 kW (400 Vac 50/60 Hz)
Voltage Range 63 A / phase
Interface Compliance IEC62196-1/2
IEC61851-1
Type-2
Socket Outlet
Max Power 22 kW (400Vac 50/60 Hz)
Voltage Range 32 A / phase
Interface Compliance IEC62196-1/2
IEC61851-1
Internal Protections
Residual current sensing, Insulation monitoring, Over
current / Over voltage / Under voltage / Short circuit /
Over Temperature / Surge Protection
USER INTERFACE & AUTHENTICATION
Display 10” Color TFT LCD
User Interface Resistive Touch Screen
RFID Reader Module ISO-14443A/B and ISO-15693
CONNECTIVITY
LAN Connectivity Ethernet
WLAN Connectivity 802.11ac
Mobile Connectivity GSM 900/1800
UMTS 900/2100
LTE Band 1/3/7/8/20/38/40
OCPP Specification OCPP 1.6 J

English - 7IB v1.0 2019 © 2019 Vestel - All rights reserved
MECHANIC SPECIFICATIONS
Material Metal Panel
Protection Degree Ingress Protection
Impact Protection
IP54
IK10
Cooling Forced Air Cooling Fan
Cable Length CCS: 3.50 m
CHAdeMO: 3.50 m
Type-2: 3.50 m
Dimensions (Product) 2040.0 mm (Height) x 820.0 mm (Width) x 825.0 mm (Depth)
Dimensions (with packing) 2260.0 mm (Height) x 1000.0 mm (Width) x 950.0 mm (Depth)
Weight (Product) 500 kg.
Weight with Package 630 kg with packing
ENVIRONMENTAL TECHNICAL SPECIFICATIONS
Operation Condition Temperature
Humidity
Altitude
-35°C to + 50 °C (Derating is applied over + 45 °C)
5 % - 95 % (Relative humidity, non-condensing)
0 - 2,000m
Storage Condition Temperature
Humidity
-40 °C to 80 °C
5% - 95% (relative humidity, no dew)
GENERAL INFORMATION
1 - INTRODUCTION OF THE PRODUCT COMPONENTS
1
2
3
4
5
6
7
8
9
1- LED Indicator
2- Display
3- RFID Card Reader
4- Access cover for fans, relays
and main power button
5- DC CCS Outlet
6- DC CHAdeMO Outlet
7- AC 43kW Outlet
8- AC 22kW Socket Outlet
9- Access cover for CTB, PLC
Board and HMI, Power Modules

English - 8© 2019 Vestel - All rights reservedIB v1.0 2019
2 - PLUG CHARGING CABLE
Plug/unplug the charging cable to/from the socket outlet.
2.1 - DC CCS Outlet
Unplug the charging plug in order to release charging plug from the charger. Then plug the
charging plug to the vehicle to start charging.
2.2 - DC CHAdeMO Outlet
Bring the button to open status on top of the charging plug in order to release charging plug
from the charger, and unplug the charging plug. Then plug the charging plug to the vehicle to
start charging.
OK
unlock

English - 9IB v1.0 2019 © 2019 Vestel - All rights reserved
2.3 - AC 43 kW Plug Outlet
Press the button on top of the charging plug holder in order to release charging plug from
the charger, and unplug the charging plug. Then plug the charging plug to the vehicle to start
charging.
Press
to
unlock
Unlock Button
2.4 - AC 22 kW Socket Outlet
Open the front cover of the socket outlet and plug the charging cable to the socket outlet.

English - 10© 2019 Vestel - All rights reservedIB v1.0 2019
3 - CHARGING SCENARIOS
In the main screen on the charging station display, you may either tap the plug you want to use or
simply connect that plug to your car.
3.1 - AC 43 kW Plug Outlet
3.1.1 - VEHICLE CONNECTION & CHARGING
1- Connect charging cable to move to payment screen.

English - 11IB v1.0 2019 © 2019 Vestel - All rights reserved
2- Tap your RFID card or scan QR Code to start charging.
3- It may take a few seconds for charging session to start. Charging state can be seen in
charging page.

English - 12© 2019 Vestel - All rights reservedIB v1.0 2019
While charging, charging state can be seen in the main menu.
3.1.2 -STOP CHARGING
1- Click “Stop Charging” to end the charging session.

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2- Tap your RFID card or scan QR Code to stop charging.
3- Disconnect the charging cable.
After disconnection, you will automatically move to the main screen.

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3.2 - AC 22 kW Socket Outlet
3.2.1 - VEHICLE CONNECTION & CHARGING
1- Connect charging cable to move to payment screen.
2- Tap your RFID card to start charging.

English - 15IB v1.0 2019 © 2019 Vestel - All rights reserved
3- It may take a few seconds for charging session to start. Charging state can be seen in
charging page.
While charging, charging state can be seen in the main menu.

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3.2.2 -STOP CHARGING
1- Click “Stop Charging” to end the charging session.
2- Tap your RFID card in order to stop charging session.

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3- Disconnect the charging cable.
After disconnection, you will automatically move to the main screen.

English - 18© 2019 Vestel - All rights reservedIB v1.0 2019
3.3 - DC CHAdeMO Outlet
3.3.1 - VEHICLE CONNECTION & CHARGING
1- Connect charging cable to move to payment screen then press “Continue Charging” button.
2- Tap your RFID card to start charging.

English - 19IB v1.0 2019 © 2019 Vestel - All rights reserved
3- It may take a few seconds for charging session to start. Charging state can be seen in
charging page.
While charging, charging state can be seen in the main menu.