Vestil LLH Series User manual

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 1of 29
LLH-, LLPH-, ALLH-, & ALLPH-Series Light Load Lifters
(A)LLH-FW (A)LLPH-FW (A)LLH-4SFL (A)LLPH-4SFL
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.
If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws,
regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at [phone]. The Department can also be
contacted online at https://www.vestil.com/page-parts-request.php.
Electronic Copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.
Vestil Manufacturing Company
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or-Toll Free [phone]
Fax: [phone]
Web: www.vestil.com e-mail: [email protected]m
Table of Contents
Page
Specifications (dimensions, capacity, net weight): LLH & ALLH………………………………………………..
2
Specifications (dimensions, capacity, net weight): LLPH & ALLPH……………………………..………………
3
Signal Words….……………………………………………………………………………………………………...……
4
Safety Instructions……..…………..………………………………………………………………………….............…
4
National Standards……………………………………………………………………………………………………...
4
LLH-202053-FW Exploded View & Bill of Materials……………………………………………………..................
5
LLH-202053-FWFL Exploded View & Bill of Materials……………………………………………………….………
6
ALLH-2020-FW Exploded View & Bill of Materials……………….…………….…………………..…………..……
7
ALLH-2020-FWFL Exploded View & Bill of Materials……………………………………………………...........…..
8
LLH-202053-FWWL Exploded View & Bill of Materials…………………………………………………….………..
9
LLH-242056-4SFL Exploded View & Bill of Materials…………………………………………………...........…..…
10
ALLH-2420-4SFL Exploded View & Bill of Materials………………………………………….................................
11
LLPH-500-FW Exploded View & Bill of Materials………………………………...……………………………...…..
12
ALLPH-500-FW Exploded View & Bill of Materials…………………………………..…………...…………...…….
13
LLPH-500-FWFL Exploded View & Bill of Materials……………………………………………………….…………
14
ALLPH-500-FWFL Exploded View & Bill of Materials…………………………………..……………………..……..
15
LLPH-500-4SFL Exploded View & Bill of Materials………………………………………...…...………...……….…
16
ALLPH-500-4SFL Exploded View & Bill of Materials………………………………………………………………....
17
Raising and Lowering the Deck….……………………………………………………………………………….…..
18
Using the Lifter.…………..……………………………………………………………………………………….………
18 - 19
Record of Satisfactory Condition……………………………………………………………………….………...….
20
Inspections & Maintenance…………………………………………..…………………………………………….....
20
Troubleshooting……………………………………………………………………………………………………….…..
21
Detailed Troubleshooting –Hydraulic Foot Pump……………………………………………………………….…
22
Foot Pump Maintenance Diagrams…………………………………………………………………………………
23, 24, 25, 26
Hydraulic Circuit Diagram…………………………………………………………………………………………..…
26
Hydraulic System Operation…………………………………………………………………………….……………
27
Labeling Diagram………………………………………………………………………………………..…………..…..
28
Limited Warranty…...……………………………………………………………………………………..…………….
29

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 2of 29
SPECIFICATIONS
Dimensions, net weight, and capacity information for standard models appear in the diagrams & tables.
LLH-202053-FW, LLH-202053-FWFL, ALLH2020-FW, LLH-202053-FWWL, & ALLH-2020-FWFL
LLH-242056-4SFL & ALLH-2420-4SFL
Model
Net Weight
Capacity
LLH-202053-FW
178 lb.
80.7 kg
400 lb.
181.8 kg
LLH-202053-FWFL
200 lb.
90.9 kg
400 lb.
181.8 kg
ALLH-2020-FW
128 lb.
58.2 kg
400 lb.
181.8 kg
LLH-202053-FWWL
200 lb.
90.9 kg
400 lb.
181.8 kg
ALLH-2020-FWFL
130 lb.
59.1 kg
400 lb.
181.8 kg
Model
Net Weight
Capacity
LLH-242056-
4SFL
260 lb.
118.2 kg
400 lb.
181.8 kg
ALLH-2420-
4SFL
171 lb.
77.7 kg
400 lb.
181.8 kg

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 3of 29
LLPH-500-FW, LLPH-500-FWFL, ALLPH-500-FW, & ALLPH-500-FWFL
LLPH-500-4SFL and ALLPH-500-4SFL
Model
Net
Weight
Capacity
LLPH-500-
FW
223 lb.
101.4 kg
400 lb.
181.8 kg
LLPH-500-
FWFL
226 lb.
102.7 kg
400 lb.
181.8 kg
ALLPH-500-
FW
137 lb.
62.3 kg
400 lb.
181.8 kg
ALLPH-500-
FWFL
139 lb.
63.2 kg
400 lb.
181.8 kg
Model
Net
Weight
Capacity
LLPH-500-
4SFL
283 lb.
128.6 kg
400 lb.
181.8 kg
ALLPH-
500-4SFL
178 lb.
80.9 kg
400 lb.
181.8 kg

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 4of 29
SIGNAL WORDS
SIGNAL WORDS appear in this manual to draw the reader’s attention to important safety-related
messages. The following are signal words used in this manual and their definitions.
SAFETY INSTRUCTIONS
Vestil strives to identify foreseeable hazards associated with the use of its products, but no manual can
address every conceivable risk. Minimize the likelihood of injury by observing the hazards identified below
and by inspecting and maintaining the product as instructed in INSPECTIONS & MAINTNENANCE on p. 20.
WARNING
Risks of serious personal injuries or death.
Always apply material handling techniques learned during training and use the product properly.
Read and understand the entire manual before assembling, using or servicing the product.
Inspect the lifter as directed in the INSPECTIONS & MAINTENANCE instructions on p. 20. DO NOT use the
lifter unless it is in satisfactory condition. See RECORD OF SATISFACTORY CONDITION, p. 20.
ALWAYS inspect the area where the lifter will be used before using it.
Regardless of whether the lifter is loaded or unloaded, DO NOT stand or travel under the deck.
Instruct others to stay clear of the device and the supported load during operation.
Avoid contact with moving parts. In particular, avoid contact with the cable, deck, wheels & rollers.
DO NOT allow people to ride on the lifter.
Failure to properly position a load on the deck might result in injury:
1. DO NOT exceed the maximum rated load (capacity). The rated load appears on label 287 as shown
in LABELING DIAGRAM on p. 28. Also see applicable SPECIFICATIONS on p. 2 or 3.
2. Center & evenly distribute loads. DO NOT handle off-center loads or loads that cannot be centered.
3. Start & stop gradually to avoid upsetting the load on the deck. Strap loads to the deck if they might
roll or slide.
4. NEVER tilt the lifter while carrying a load. All wheels and casters must maintain contact with the
ground when a load is on the deck.
ALWAYS observe the deck while raising and lowering it. The deck should rise smoothly and evenly from
side-to-side. Watch for binding or jerky movement and listen for unusual noises. Tag the unit "Out of order"
and do not use it if you observe anything abnormal.
Only use this lifter on even, level ground. DO NOT transport loads over inclines or stairs.
Enlist a coworker to help you lift, load, and unload the unit whenever necessary.
DO NOT perform maintenance on this product UNLESS it is unloaded and the deck is lowered. If the unit
requires repairs, ONLY install manufacturer-approved replacement parts.
Before leaving the unit unattended, unload it and lower the deck.
DO NOT use the lifter UNLESS all labels are in place and readable. See LABELING DIAGRAM on p. 28.
DO NOT modify this product in any way. Modifying the lifter automatically voids the limited warranty and
might make it unsafe to use.
NATIONAL STANDARDS
This product is a manually propelled high lift truck. The Industrial Truck Standards Development
Foundation (ITSDF) publishes national standard ANSI/ITSDF B56.10 (the “Standard”) on its website
(www.itsdf.org). The standard is freely downloadable at http://www.itsdf.org/cue/b56-standards.html.
Before putting the unit into service, acquire a copy of the Standard and apply all recommendations in Part
II: For the User. If instructions provided in this manual conflict with instructions in the Standard, then you
should apply the instructions in the Standard. Vestil encourages you to immediately contact TECHNICAL
SERVICE to report any differences between instructions in this manual and the Standard.
DANGER
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.
WARNING
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
NOTICE
Identifies practices likely to result in product/property damage, such as operation
that might damage the product.
!
!
!
!

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 5of 29
LLH-202053-FW
EXPLODED VIEW & BILL OF MATERIALS
21-006-004
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
21-514-004
WELDMENT, FRAME
1
15
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE
SIZE
1
2
21-513-002
WELDMENT, DECK
1
16
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
3
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
17
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
4
16-132-058
WHEEL, POLY ON POLY
2
18
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x 4 1/2
LG
2
5
68015
EXTERNAL RETAINING RING,PHOSPHATE,
3/4"
2
19
33-542-001
ASSEMBLY, PULLEY
1
6
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
4
20
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
7
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING
CLEVIS
2
21
11107
HEX BOLT, GRADE A, ZINC FINISH, 3/8"-16 x
1-1/4"
2
8
65107
COTTER PIN, ZINC FINISH, Ø5/32" X 2"
2
22
33622
SPLIT LOCK WASHER, CARBON STEEL,
MEDIUM ZINC
FINISH, 3/8"
2
9
16-132-009
PP-4/1.25-W
2
23
36106
HEX NUT, GRADE A, ZINC PLATED, 3/8-16
2
10
11113
HEX BOLT, GRADE A, PLAIN FINISH, 3/8"-
16 X 2-1/2"
2
24
21-017-155
BAR, RETAINER
1
11
37024
NYLON INSERT LOCK NUT, GRADE 2,
ZINC FINISH, 3/8"-16
2
25
25326
SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X
1/4"
1
12
21-112-002
PIN. ROLLER
4
26
33004
FLAT WASHER, USS, ZINC PLATED, Ø1/4"
2
13
21-027-003
ROLLER, GUIDE
8
27
37018
NYLON LOCK NUT,GRADE 2, ZINC
FINISH,1/4"-20
2
14
01-640-031
PUMP, MANUAL, STK 24" FHJ
1

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 6of 29
LLH-202053-FWFL
EXPLODED VIEW & BILL OF MATERIALS
21-006-158
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
21-514-172
WELDMENT, FRAME
1
18.1
21-145-001
SPECIALTY HARDWARE, PUSH-PULL CLAMP
1
2
21-513-002
WELDMENT, DECK
1
18.2
21-537-006
WELDMENT, FLOOR LOCK
1
3
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
18.3
14-037-005
RUBBER STOP CRUTCH TIP
1
4
16-132-058
WHEEL, POLY ON POLY
2
18.4
40307
HEX NUT, CLASS 8, ZINC PLATED, M8-1.25
1
5
68015
EXTERNAL RETAINING RING, PHOSPHATE, 3/4"
2
19
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
6
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
4
20
33-542-001
ASSEMBLY, PULLEY
1
7
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING CLEVIS
2
21
25326
SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X
1/4"
1
8
65107
COTTER PIN, ZINC FINISH, Ø5/32" X 2"
2
22
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
9
16-132-009
PP-4/1.25-W
2
23
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
10
11113
HEX BOLT, GRADE A, PLAIN FINISH, 3/8"-16 X
2-1/2"
2
24
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
11
37024
NYLON INSERT LOCK NUT, GRADE 2, ZINC
FINISH, 3/8"-16
2
25
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE SIZE
1
12
21-112-002
PIN. ROLLER
4
26
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x 4 1/2 LG
2
13
21-027-003
ROLLER, GUIDE
8
27
33004
FLAT WASHER, USS, ZINC PLATED, Ø1/4"
2
14
11107
HEX BOLT, GRADE A, ZINC FINISH, 3/8"-16 x 1-
1/4"
2
28
37018
NYLON LOCK NUT,GRADE 2, ZINC
FINISH,1/4"-20
2
15
33622
SPLIT LOCK WASHER, CARBON STEEL,
MEDIUM ZINC FINISH, 3/8"
2
29
27560
#10-32 x 3/4 LG SLOTTED MACHINE SCREW
4
16
36106
HEX NUT, GRADE A, ZINC PLATED, 3/8-16
2
30
33074
SAE FLAT WASHER, Z-PLATED, 3/16" (#10)
4
17
21-017-155
BAR, RETAINER
1
31
33614
LOCK WASHER, Z-PLATED, #10
4
18
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
32
36030
10-32 HEX NUT
4

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Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 7of 29
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-013
WELDMENT, FRAME
1
13
21-027-003
ROLLER, GUIDE ROLLER
8
2
42-513-006
WELDMENT, DECK
1
14
33-542-001
ASSEMBLY, PULLEY
1
3
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
15
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE
SIZE
1
4
16-132-058
WHEEL, POLY ON POLY
2
16
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
5
68015
EXTERNAL RETAINING
RING,PHOSPHATE, 3/4"
2
17
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
6
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
4
18
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x 4 1/2
LG
2
7
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING
CLEVIS
2
19
36102
HEX NUT, GRADE A, ZINC PLATED, 1/4-20
2
8
65107
COTTER PIN, ZINC FINISH, Ø5/32" X 2"
2
20
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
9
16-132-009
PP-4/1.25-W
2
21
13-025-004-002
HANDLE, WITH HOLES
1
10
11113
HEX BOLT, GRADE A, PLAIN FINISH,
3/8"-16 X 2-1/2"
2
22
31802
SCREW, SELF-TAPPING SCREW
2
11
37024
NYLON INSERT LOCK NUT, GRADE 2,
ZINC FINISH, 3/8"-16
2
23
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
12
21-112-002
PIN. ROLLER
4
*24
33-542-003
CHAIN, CHAIN ASSEMBLY
1
ALLH-2020-FW
EXPLODED VIEW & BILL OF MATERIALS
42-006-018
*Item 24 not shown

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 8of 29
ALLH-2020-FWFL
EXPLODED VIEW & BILL OF MATERIALS
42-006-027
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-033
WELDMENT, FRAME
1
15
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2"
PIPE SIZE
1
2
42-513-006
WELDMENT, DECK
1
16
33620
LOCK WASHER, MEDIUM SPLIT,
Ø5/16"
2
3
21-527-002
SUB-ASSEMBLY, ROLLER W/
BUSHING
2
17
36104
HEX NUT, GRADE A, ZINC PLATED,
5/16-18
2
4
16-132-058
WHEEL, POLY ON POLY
2
18
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x
4 1/2 LG
2
5
68015
EXTERNAL RETAINING
RING,PHOSPHATE, 3/4"
2
19
36102
HEX NUT, GRADE A, ZINC PLATED,
1/4-20
2
6
33018
USS FLAT WASHER, Z PLATED, Ø
3/4"
4
20
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
7
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING
CLEVIS
2
21
13-025-004-002
HANDLE, WITH HOLES
1
8
65107
COTTER PIN, ZINC FINISH, Ø5/32" X
2"
2
22
31802
SCREW, SELF-TAPPING SCREW
2
9
16-132-009
PP-4/1.25-W
2
23
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
10
11113
HEX BOLT, GRADE A, PLAIN FINISH,
3/8"-16 X 2-1/2"
2
*24
33-542-003
CHAIN, CHAIN ASSEMBLY
1
11
37024
NYLON INSERT LOCK NUT, GRADE
2, ZINC FINISH, 3/8"-16
2
25
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
12
21-112-002
PIN. ROLLER
4
26
27560
#10-32 x 3/4 LG SLOTTED MACHINE
SCREW
4
13
21-027-003
ROLLER, GUIDE ROLLER
8
27
37015
10-32 NYLOCK NUT Z-PLATED
4
14
33-542-001
ASSEMBLY, PULLEY
1
*Item 24 not shown

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 9of 29
LLH-202053-FWWL
EXPLODED VIEW & BILL OF MATERIALS
21-006-161
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
21-514-176
WELDMENT, FRAME
1
16
36106
HEX NUT, GRADE A, ZINC PLATED, 3/8-16
2
2
21-513-002
WELDMENT, DECK
1
17
21-017-155
BAR, RETAINER
1
3
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
18
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
4
16-132-058
WHEEL, POLY ON POLY
2
19
33-542-001
ASSEMBLY, PULLEY
1
5
68015
EXTERNAL RETAINING RING,PHOSPHATE,
3/4"
2
20
25326
SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X
1/4"
1
6
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
5
21
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
7
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING CLEVIS
2
22
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
8
65107
COTTER PIN, ZINC FINISH, Ø5/32" X 2"
2
23
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
9
16-132-009
PP-4/1.25-W
2
24
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE SIZE
1
10
11113
HEX BOLT, GRADE A, PLAIN FINISH, 3/8"-16 X
2-1/2"
2
25
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x 4 1/2 LG
2
11
37024
NYLON INSERT LOCK NUT, GRADE 2, ZINC
FINISH, 3/8"-16
2
26
33004
FLAT WASHER, USS, ZINC PLATED, Ø1/4"
2
12
21-112-002
PIN. ROLLER
4
27
37018
NYLON LOCK NUT,GRADE 2, ZINC FINISH,1/4"-
20
2
13
21-027-003
ROLLER, GUIDE
8
28
21-037-015
LOCK, BRAKE LEVER
1
14
11107
HEX BOLT, GRADE A, ZINC FINISH, 3/8"-16 x
1-1/4"
2
29
21-537-010
WELDMENT, WHEEL BRAKE
1
15
33622
SPLIT LOCK WASHER, CARBON STEEL,
MEDIUM ZINC FINISH, 3/8"
2
30
21-014-227
FRAME, FLAT WASHER
1

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 10 of 29
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
21-514-006
WELDMENT, FRAME
1
19
99-612-001
PIN, BULLDOG BOLT AND NUT ASSEMBLY
4
2
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
4
*20
33-542-003
CHAIN, CHAIN ASSEMBLY
1
3
68015
EXTERNAL RETAINING RING,PHOSPHATE, 3/4"
2
21
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
4
21-027-003
ROLLER, GUIDE
8
21.1
21-145-001
SPECIALTY HARDWARE, PUSH-PULL CLAMP
1
5
21-112-002
PIN. ROLLER
4
21.2
21-537-006
WELDMENT, FLOOR LOCK
1
6
16-132-009
PP-4/1.25-W
2
21.3
14-037-005
RUBBER STOP CRUTCH TIP
1
7
11113
HEX BOLT, GRADE A, PLAIN FINISH, 3/8"-16 X
2-1/2"
2
21.4
40307
HEX NUT, CLASS 8, ZINC PLATED, M8-1.25
1
8
37024
NYLON INSERT LOCK NUT, GRADE 2, ZINC
FINISH, 3/8"-16
2
22
33004
FLAT WASHER, USS, ZINC PLATED, Ø1/4"
2
9
16-132-011
CASTER SWIVEL, 4X2
4
23
21-017-155
BAR, RETAINER
1
10
16-132-200
CASTER, PP-8/2-W, RED
2
24
33622
SPLIT LOCK WASHER, CARBON STEEL, MEDIUM
ZINC FINISH, 3/8"
2
11
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
25
11107
HEX BOLT, GRADE A, ZINC FINISH, 3/8"-16 x 1-
1/4"
2
12
33-542-001
ASSEMBLY, PULLEY
1
26
36106
HEX NUT, GRADE A, ZINC PLATED, 3/8-16
2
13
11019
HEX BOLT, GRADE A, ZINC PLATED, 1/4"-20x4"
2
27
27560
#10-32 x 3/4 LG SLOTTED MACHINE SCREW
4
14
37018
NYLON LOCK NUT,GRADE 2, ZINC
FINISH,1/4"-20
2
28
33074
SAE FLAT WASHER, Z-PLATED, 3/16" (#10)
4
15
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE
SIZE
1
29
33614
LOCK WASHER, Z-PLATED, #10
4
16
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
30
36030
10-32 HEX NUT
4
17
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
31
25326
SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X
1/4"
1
18
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
32
21-513-003
WELDMENT, DECK
1
* Item 20 not shown
LLH-242056-4SFL
EXPLODED VIEW & BILL OF MATERIALS
21-006-006

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 11 of 29
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-015
WELDMENT, FRAME
1
14
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X
2" PIPE SIZE
1
2
42-513-007
WELDMENT, DECK
1
15
33620
LOCK WASHER, MEDIUM SPLIT,
Ø5/16"
2
3
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
16
36104
HEX NUT, GRADE A, ZINC PLATED,
5/16-18
2
4
68015
EXTERNAL RETAINING
RING,PHOSPHATE, 3/4"
2
17
36102
HEX NUT, GRADE A, ZINC PLATED,
1/4-20
2
5
33018
USS FLAT WASHER, Z PLATED, Ø
3/4"
4
18
11019
HEX BOLT, GRADE A, ZINC
PLATED, 1/4" - 20 x 4"
2
6
16-132-009
PP-4/1.25-W
2
19
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
7
11113
HEX BOLT, GRADE A, PLAIN FINISH,
3/8"-16 X 2-1/2"
2
20
13-025-004-002
HANDLE, WITH HOLES
1
8
37024
NYLON INSERT LOCK NUT, GRADE
2, ZINC FINISH, 3/8"-16
2
21
31802
SCREW, SELF-TAPPING SCREW
2
9
21-027-003
ROLLER, GUIDE ROLLER
8
22
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
10
21-112-002
PIN. ROLLER
4
23
99-612-001
PIN, BULLDOG BOLT AND NUT
ASSEMBLY
4
11
16-132-011
CASTER SWIVEL, 4X2
4
*24
33-542-003
CHAIN, CHAIN ASSEMBLY
1
12
16-132-200
CASTER, PP-8/2-W, RED
2
25
27560
#10-32 x 3/4 LG SLOTTED
MACHINE SCREW
4
13
33-542-001
ASSEMBLY, PULLEY
1
26
37015
10-32 NYLOCK NUT Z-PLATED
4
Floor lock
bracket
* Item 24 not shown
ALLH-2420-4SFL
EXPLODED VIEW & BILL OF MATERIALS
42-006-012

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 12 of 29
LLPH-500-FW
EXPLODED VIEW & BILL OF MATERIALS
42-006-013
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-018
WELDMENT, FRAME
1
15
36106
HEX NUT, GRADE A, ZINC PLATED, 3/8-
16
2
2
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
16
21-017-155
BAR, RETAINER
1
3
16-132-058
WHEEL, POLY ON POLY
2
17
33-513-032
WELDMENT, DECK
1
4
68015
EXTERNAL RETAINING
RING,PHOSPHATE, 3/4"
2
18
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
5
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
4
19
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-
18
2
6
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING
CLEVIS
2
20
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2"
PIPE SIZE
1
7
65107
COTTER PIN, ZINC FINISH, Ø5/32" X 2"
2
21
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
8
16-132-009
PP-4/1.25-W
2
22
33-542-001
ASSEMBLY, PULLEY
1
9
11113
HEX BOLT, GRADE A, PLAIN FINISH,
3/8"-16 X 2-1/2"
2
23
25326
SOCKET SET SCREW, BLACK OXIDE,
1/4-20 X 1/4"
1
10
37024
NYLON INSERT LOCK NUT, GRADE 2,
ZINC FINISH,
3/8"-16
2
24
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x 4
1/2 LG
2
11
21-112-002
PIN. ROLLER
4
25
33004
FLAT WASHER, USS, ZINC PLATED,
Ø1/4"
2
12
21-027-003
ROLLER, GUIDE
8
26
37018
NYLON LOCK NUT,GRADE 2, ZINC
FINISH,1/4"-20
2
13
11107
HEX BOLT, GRADE A, ZINC FINISH,
3/8"-16 x 1-1/4"
2
27
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
14
33622
SPLIT LOCK WASHER, CARBON STEEL,
MEDIUM ZINC FINISH, 3/8"
2

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 13 of 29
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-035
WELDMENT, FRAME
1
15
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2"
PIPE SIZE
1
2
21-513-038
WELDMENT, DECK
1
16
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
3
16-132-058
WHEEL, POLY ON POLY
2
17
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-
18
2
4
33018
USS FLAT WASHER, Z PLATED, Ø
3/4"
4
18
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
5
68015
EXTERNAL RETAINING
RING,PHOSPHATE, 3/4"
2
19
13-025-004-
002
HANDLE, WITH HOLES
1
6
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING
CLEVIS
2
20
31802
SCREW, SELF-TAPPING SCREW
2
7
65107
COTTER PIN, ZINC FINISH, Ø5/32" X
2"
2
21
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
8
21-112-002
PIN. ROLLER
4
22
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
9
16-132-009
PP-4/1.25-W
2
*23
33-542-003
CHAIN, CHAIN ASSEMBLY
1
10
11113
HEX BOLT, GRADE A, PLAIN FINISH,
3/8"-16 X 2-1/2"
2
24
21-027-003
ROLLER, GUIDE ROLLER
8
11
37024
NYLON INSERT LOCK NUT, GRADE
2, ZINC FINISH, 3/8"-16
2
25
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
12
33-542-001
ASSEMBLY, PULLEY
1
26
27560
#10-32 x 3/4 LG SLOTTED MACHINE
SCREW
4
13
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC
x 4 1/2 LG
2
27
37015
10-32 NYLOCK NUT Z-PLATED
4
14
36102
HEX NUT, GRADE A, ZINC PLATED,
1/4-20
2
* Item 23 not shown
ALLPH-500-FW
EXPLODED VIEW & BILL OF MATERIALS
42-006-016

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 14 of 29
LLPH-500-FWFL
EXPLODED VIEW & BILL OF MATERIALS
21-006-160
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
21-514-174
WELDMENT, FRAME
1
19
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
2
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
20
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE
SIZE
1
3
16-132-058
WHEEL, POLY ON POLY
2
21
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
4
68015
EXTERNAL RETAINING RING,PHOSPHATE, 3/4"
2
22
33-542-001
ASSEMBLY, PULLEY
1
5
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
4
23
25326
SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X
1/4"
1
6
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING CLEVIS
2
24
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x 4 1/2 LG
2
7
65107
COTTER PIN, ZINC FINISH, Ø5/32" X 2"
2
25
33004
FLAT WASHER, USS, ZINC PLATED, Ø1/4"
2
8
16-132-009
PP-4/1.25-W
2
26
37018
NYLON LOCK NUT,GRADE 2, ZINC
FINISH,1/4"-20
2
9
11113
HEX BOLT, GRADE A, PLAIN FINISH, 3/8"-16 X
2-1/2"
2
27
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
10
37024
NYLON INSERT LOCK NUT, GRADE 2, ZINC
FINISH, 3/8"-16
2
28
27560
#10-32 x 3/4 LG SLOTTED MACHINE SCREW
4
11
21-112-002
PIN. ROLLER
4
29
33074
SAE FLAT WASHER, Z-PLATED, 3/16" (#10)
4
12
21-027-003
ROLLER, GUIDE
8
30
36030
10-32 HEX NUT
4
13
11107
HEX BOLT, GRADE A, ZINC FINISH, 3/8"-16 x 1-
1/4"
2
31
33614
LOCK WASHER, Z-PLATED, #10
4
14
33622
SPLIT LOCK WASHER, CARBON STEEL,
MEDIUM ZINC FINISH, 3/8"
2
32
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
15
36106
HEX NUT, GRADE A, ZINC PLATED, 3/8-16
2
32.1
21-145-001
SPECIALTY HARDWARE, PUSH-PULL CLAMP
1
16
21-017-155
BAR, RETAINER
1
32.2
21-537-006
WELDMENT, FLOOR LOCK
1
17
33-513-032
WELDMENT, DECK
1
32.3
14-037-005
RUBBER STOP CRUTCH TIP
1
18
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
32.4
40307
HEX NUT, CLASS 8, ZINC PLATED, M8-1.25
1

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 15 of 29
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-035
WELDMENT, FRAME
1
15
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2"
PIPE SIZE
1
2
21-513-038
WELDMENT, DECK
1
16
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
3
16-132-058
WHEEL, POLY ON POLY
2
17
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-
18
2
4
33018
USS FLAT WASHER, Z PLATED, Ø
3/4"
4
18
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
5
68015
EXTERNAL RETAINING
RING,PHOSPHATE, 3/4"
2
19
13-025-004-
002
HANDLE, WITH HOLES
1
6
21-112-003
PIN, Ø1/2 X 1-15/16 LG RETAINING
CLEVIS
2
20
31802
SCREW, SELF-TAPPING SCREW
2
7
65107
COTTER PIN, ZINC FINISH, Ø5/32" X
2"
2
21
21-527-002
SUB-ASSEMBLY, ROLLER W/ BUSHING
2
8
21-112-002
PIN. ROLLER
4
22
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
9
16-132-009
PP-4/1.25-W
2
*23
33-542-003
CHAIN, CHAIN ASSEMBLY
1
10
11113
HEX BOLT, GRADE A, PLAIN FINISH,
3/8"-16 X 2-1/2"
2
24
21-027-003
ROLLER, GUIDE ROLLER
8
11
37024
NYLON INSERT LOCK NUT, GRADE
2, ZINC FINISH, 3/8"-16
2
25
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
12
33-542-001
ASSEMBLY, PULLEY
1
26
27560
#10-32 x 3/4 LG SLOTTED MACHINE
SCREW
4
13
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC
x 4 1/2 LG
2
27
37015
10-32 NYLOCK NUT Z-PLATED
4
14
36102
HEX NUT, GRADE A, ZINC PLATED,
1/4-20
2
* Item 23 not shown
ALLPH-500-FWFL
EXPLODED VIEW & BILL OF MATERIALS
42-006-029

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 16 of 29
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-020
WELDMENT, FRAME
1
19
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
2
33-513-
093
WELDMENT, DECK
1
20
99-612-001
PIN, BULLDOG BOLT AND NUT ASSEMBLY
4
3
33018
USS FLAT WASHER, Z PLATED, Ø 3/4"
4
*21
33-542-003
CHAIN, CHAIN ASSEMBLY
1
4
68015
EXTERNAL RETAINING RING,PHOSPHATE, 3/4"
2
22
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
5
21-027-003
ROLLER, GUIDE
8
23
21-145-001
SPECIALTY HARDWARE, PUSH-PULL CLAMP
1
6
21-112-002
PIN. ROLLER
4
24
21-537-006
WELDMENT, FLOOR LOCK
1
7
16-132-009
PP-4/1.25-W
2
25
14-037-005
RUBBER STOP CRUTCH TIP
1
8
11113
HEX BOLT, GRADE A, PLAIN FINISH, 3/8"-16 X
2-1/2"
2
26
40307
HEX NUT, CLASS 8, ZINC PLATED, M8-1.25
1
9
37024
NYLON INSERT LOCK NUT, GRADE 2, ZINC
FINISH, 3/8"-16
2
27
33004
FLAT WASHER, USS, ZINC PLATED, Ø1/4"
2
10
16-132-011
CASTER SWIVEL, 4X2
4
28
21-017-155
BAR, RETAINER
1
11
16-132-200
CASTER, PP-8/2-W, RED
2
29
33622
SPLIT LOCK WASHER, CARBON STEEL, MEDIUM
ZINC FINISH, 3/8"
2
12
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
30
11107
HEX BOLT, GRADE A, ZINC FINISH, 3/8"-16 x 1-1/4"
2
13
33-542-001
ASSEMBLY, PULLEY
1
31
36106
HEX NUT, GRADE A, ZINC PLATED, 3/8-16
2
14
11019
HEX BOLT, GRADE A, ZINC PLATED, 1/4"-20x4"
2
32
27560
#10-32 x 3/4 LG SLOTTED MACHINE SCREW
4
15
37018
NYLON LOCK NUT,GRADE 2, ZINC
FINISH,1/4"-20
2
33
33074
SAE FLAT WASHER, Z-PLATED, 3/16" (#10)
4
16
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE
1
34
33614
LOCK WASHER, Z-PLATED, #10
4
17
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
35
36030
10-32 HEX NUT
4
18
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
36
25326
SOCKET SET SCREW, BLACK OXIDE, 1/4-20 X 1/4"
1
LLPH-500-4SFL
EXPLODED VIEW & BILL OF MATERIALS
42-006-014
* Item 21 not shown

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 17 of 29
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
42-514-019
WELDMENT, FRAME
1
14
11021
HHCS #2 Z PLATED, Ø1/4 - 20 UNC x 4 1/2
LG
2
2
21-513-038
WELDMENT, DECK
1
15
36102
HEX NUT, GRADE A, ZINC PLATED, 1/4-20
2
3
21-001-132
FLOOR LOCK, HAND, ASSEMBLY
1
16
42034
U-BOLT, ZINC PLATED, Ø5/16"-18 X 2" PIPE
SIZE
1
4
33018
USS FLAT WASHER, Z PLATED, Ø
3/4"
4
17
33620
LOCK WASHER, MEDIUM SPLIT, Ø5/16"
2
5
68015
EXTERNAL RETAINING
RING,PHOSPHATE, 3/4"
2
18
36104
HEX NUT, GRADE A, ZINC PLATED, 5/16-18
2
6
21-027-003
ROLLER, GUIDE ROLLER
8
19
01-640-031
PUMP, MANUAL, STK 24" FHJ
1
7
21-112-002
PIN. ROLLER
4
20
13-025-004-
002
HANDLE, WITH HOLES
1
8
16-132-009
PP-4/1.25-W
2
21
31802
SCREW, SELF-TAPPING SCREW
2
9
11113
HEX BOLT, GRADE A, PLAIN
FINISH, 3/8"-16 X 2-1/2"
2
22
36110
HEX NUT Z-PLATED, Ø 1/2 - 13
2
10
37024
NYLON INSERT LOCK NUT,
GRADE 2, ZINC FINISH, 3/8"-16
2
23
99-612-001
PIN, BULLDOG BOLT AND NUT ASSEMBLY
4
11
16-132-011
CASTER SWIVEL, 4X2
4
*24
33-542-003
CHAIN, CHAIN ASSEMBLY
1
12
16-132-200
CASTER, PP-8/2-W, RED
2
25
27560
#10-32 x 3/4 LG SLOTTED MACHINE
SCREW
4
13
33-542-001
ASSEMBLY, PULLEY
1
26
37015
10-32 NYLOCK NUT Z-PLATED
4
ALLPH-500-4SFL
EXPLODED VIEW & BILL OF MATERIALS
42-006-017
* Item 24 not shown

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 18 of 29
USING THE LIFTER
This product is a manually-propelled high lift truck of the sort describes in American national standard
ANSI/ITSDF B56.10 (“B56.10” or the “Standard”). Vestil recommends that the owner of this product acquire a
copy of the latest revision of B56.10, which is available at no cost through the ITSDF website (www.itsdf.org).
The copy, along with this manual, should be available to all persons who use this product. Instructions in this
manual are meant to complement the information provided in Part II –For the User of the Standard.
ONLY use this device after completing the operator training program in B56.10, sections 4.17 and 4.18.1-.4.
Develop safe working habits and an awareness of hazardous conditions occurring or present during
operation of the lifter.
Inspect the area where the lifter will be used before each use to identify unusual operating conditions.
Implement additional safety precautions as conditions require. Conditions might include:
1. Irregularities in the floor/surface;
2. Debris or other obstructions on the floor/surface;
3. Unsound surfaces or surfaces that cannot support your weight plus the weight of the lifter and load.
Perform the following function test before each use:
1. Raise and lower the deck and confirm normal operating condition of the lift mechanisms.
2. Test the casters/wheels: wheels should roll smoothly, should not be severely worn, and should be
rigidly fastened to the frame of the lifter.
Inspect the lifter as recommended in the INSPECTIONS & MAINTENANCE section of this manual (p. 20).
Use the lifter only if it is in SATISFACTORY CONDITION.
UStep 1: Grasp the handle with both hands. Walk behind the lifter. Keep feet away from the wheels.
UStep 2U: Move the lifter to
load. If the lifter is
equipped with either a
floor lock or a wheel
lock, engage the locking
device.
Wheel lock
Floor lock
Press brake
plate down
onto wheel to
engage brake
To disengage
brake, lift up
on release
tab
Press red
handle
down to
engage
floor lock
Lift red
handle to
vertical
position to
disengage
floor lock
When
locked, the
rubber boot
presses
firmly
against the
ground.
RAISING AND LOWERING THE DECK
To elevate the platform, press and release the foot pedal. The platform rises ~1 inch per pedal stroke.
To lower the deck, press the release pedal. To fully lower the deck, hold the release pedal down until the
platform reaches its lower travel limit and stops.
Foot
pedal
Release
pedal

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 19 of 29
Step 3: Raise the deck to bring it to the level of the load. Press the foot pedal until the deck
reaches the desired height.
Step 4: Place the load on the deck. The load should rest against the vertical wall (the “back”) of the
deck. The center of the load should either align with the center of the deck or be behind it (see
red shaded areas in diagrams below). Secure it to the deck (with ratchet straps, for example) to
prevent sliding, rolling, etc.
Step 5: Press the release pedal (see RAISING AND LOWERING THE DECK on p. 18) to lower the
deck. Lower the deck to just a few inches above the ground before transporting the load.
At the unloading destination:
Lock the casters or set the brake or floor lock;
Pump the foot pedal to raise the deck to a comfortable height; and
Remove the load.
UStep 6U: Lower the deck and return the lifter to its storage location. Engage the brake or floor lock, if
so equipped. Store the lifter in a dry, indoor location.
Properly centered load:
Load rests against
(vertical) back of deck
and center of load very
close to or aligned with
center of deck.
Side view
Overhead
view
Load center should be
aligned with or behind center
of deck (shaded area).
Improperly centered
load.
Center of load in front
of deck center.
Center of deck
Properly applied load.
Improperly applied
load.

Table of Contents Rev. 8/15/2023 LLPH MANUAL
Table of Contents Copyright 2020 Vestil Manufacturing Co. Page 20 of 29
RECORD OF SATISFACTORY CONDITION (THE “RECORD”)
Before putting this machine into service, make a record of its appearance and operation. Photograph
the unit from multiple vantage points in the lowered and fully elevated positions. Take close range
photographs of all labeling applied to the machine. Photograph the wheels and casters, caster brakes
and/or floor lock, mast (the vertical portion of the frame), mast rollers, hydraulic cylinder, chain, load
deck/platform, and fasteners (pins, bolts, nuts, etc.). Work the pump treadle. Describe the force necessary
to move the treadle. How far does the deck move with each stroke? Describe the motion of the deck as it
elevates and descends, e.g. smoothly and evenly from side-to side without binding or lurching. Lower the
deck. Describe the sounds made by the machine as the cylinder extends and retracts. Collate all
photographs and writings into a file. Mark the file appropriately to identify it. This file is a record of the unit in
satisfactory condition (the “Record”). Compare the results of all inspections to this RECORD to determine
whether the lifter is in satisfactory condition. Do not use the lifter unless it is in satisfactory condition. Purely
cosmetic changes, like damaged paint or powdercoat, are not changes from satisfactory condition.
However, touchup paint should be applied as soon as damage occurs.
INSPECTIONS & MAINTENANCE
Regular inspections and maintenance are necessary to keep the device in satisfactory condition.
Compare the results of each inspection to your RECORD to determine whether the unit is satisfactory
condition or requires repairs or replacement parts. If you are uncertain whether a part requires repair or
replacement, contact TECHNICAL SERVICE for assistance.
Periodically lubricate moving parts.
Keep the product clean and dry.
Only use manufacturer- approved replacement parts.
Perform the following inspections at least once every 2 weeks:
1. Foot pump, chain, and pulley (see RAISING AND LOWERING THE DECK on p. 18): Cycle the deck up and
down. Listen for unusual noises and watch for binding or rough movement as the deck moves. Examine
chain links and coupling hardware for elongations, twists, and breaks. Confirm that the cylinder extends
and retracts smoothly. The chain should move without binding, catching, or jumping. Make sure that the
pulley rotates freely and is securely fastened to the mast
2. Frame (mast, base, deck, and deck rollers): Examine the frame members for damaged welds, severe
rusting, cracks, bends, etc. Remove rust with steel wool. Clean the affected areas and apply touch-up
paint.
3. Casters and wheels: Check each caster and wheel for wobbling, damage, and severe wear. Wheels
and casters should roll smoothly. Clean the casters to remove grit from the surfaces, if necessary.
4. Hardware: Examine the pins, bolts, nuts, etc. Tighten loose fasteners.
5. Floor lock: If your unit is equipped with the floor lock option confirm that it makes solid contact with the
ground when applied. Check the condition of the rubber pad. Replace the pad if wear or damage
affects its function.
6. Platform, mast and platform rollers: Cycle the platform up and down while listening for unusual noises
and watching for binding or rough movement.
Maintenance: Implement a maintenance program to ensure that the lifter continues to function properly.
ANSI/ITSDF B56.10 provides maintenance recommendations in part 6. [The standard is downloadable for
free from the ITSDF website (www.itsdf.org)]. Apply those recommendations in conjunction with the
following steps.
1. Tag the lifter, “Out of Service.”
2. Inspect the lifter as described above. If deformity, corrosion, rusting, or excessive wear of frame
members and/or load bearing elements is present, DO NOT continue to use the lifter. If the deck does
not move smoothly or makes noise as it moves up or down the mast, apply a silicon wax or silicon spray
to the inside of the mast channels (i.e. the interior spaces where the deck rollers operate).
3. Remove any dirt or other matter from the cable and pulleys and other lifter surfaces.
4. Perform all other adjustments and/or repairs necessary to restore the lifter to SATISFACTORY CONDITION.
DO NOT modify the lifter.
5. Make a dated record that indicates the repairs, adjustments and/or replacements performed.