Viessmann Vitosol 200-T User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-T
Type SP2
Vacuum tube collector based on the heat pipe principle
VITOSOL 200-T
5458 006 GB 6/2010 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
Danger
This symbol warns against the
risk of injury.
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
Regulations
Observe the following when working on
this system
■ All legal instructions regarding the pre-
vention of accidents,
■ All legal instructions regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations,
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards.
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
■ Gas Safety (Installation & Use) Reg-
ulations
– the appropriate Building Regulation
either the Building regulations, the
Building Regulation (Scotland),
Building Regulations (Northern Ire-
land),
– the Water Fittings Regulation or
Water Bylaws in Scotland,
– the current I.E.E. Wiring Regula-
tions.
Working on the system
■ Isolate the system from the power sup-
ply and check that it is no longer 'live',
e.g. by removing the separate fuse or
by means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.
Safety instructions
5458 006 GB

3
Installation sequence
Horizontal above roof installation......................................................................... 4
■Installation with roof hooks................................................................................ 4
■ Installation with mounting brackets................................................................... 13
Vertical above roof installation............................................................................. 17
■ Installation with roof hooks................................................................................ 17
■ Installation with mounting brackets................................................................... 24
Installation on supports........................................................................................ 28
■ Components...................................................................................................... 28
■ Determining collector row clearance z.............................................................. 28
■ Installation......................................................................................................... 29
Horizontal installation on flat roofs....................................................................... 34
■ Components...................................................................................................... 34
■ Installation......................................................................................................... 34
Installation on walls.............................................................................................. 39
■ Components...................................................................................................... 39
■ Installation......................................................................................................... 40
Making the hydraulic connections........................................................................ 44
■ Connecting the header casing.......................................................................... 44
■ Fitting the connection set.................................................................................. 45
■ Fitting the vacuum tubes................................................................................... 47
Fitting the collector temperature sensor............................................................... 48
Installation............................................................................................................ 50
Commissioning..................................................................................................... 51
Index
5458 006 GB

4
Installation with roof hooks
Components
119
94
325
385
280
1439/2148
2025
Pantiled roof
1Timber
■ 38 x 58 x 2430 mm
■ 30 x 100 x 2430 mm
2Roof hook
3Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 80 mm
4Zinc-plated countersunk chipboard
screw (Spax-s) 5 x 80 mm
Slate roof
5Roof hook
6Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 80 mm
Corrugated sheet roof
7Roof hook for corrugated sheet
roofs, profiles 5 and 6
8Roof hook for corrugated sheet
roofs, profile 8
Plain tiles
9Roof hook
4Zinc-plated countersunk chipboard
screw (Spax-s) 5 x 80 mm
For all types of roofing
qW T-slot bolt
qE Washer
qR Hexagon nut
qT Mounting rail
qZ Mounting rail with tube holders
qU Mounting plate
qI Locking bracket
qO Spacer
wP Retaining rubber
Horizontal above roof installation
5458 006 GB

5
Dimensions overview
102
81
ab
160
x160x
c
d
e
Dimension x according to the width of the tile head. For dimensions a to e, see the
following table.
ASpacer
BHeader casing
CMounting bracket
DMounting rail with tube holders
EMounting rail
FTimber, 38 x 100 mm
(only for pantiles)
GTimber, 30 x 58 mm
(only for pantiles)
HRoof hook
Horizontal above roof installation (cont.)
5458 006 GB

6
Combination a mm b mm c mm d mm e mm
2 m2 1439 — 850 — —
3 m2 2149 — 1260 — —
2 m2/2 m2 1439 1439 850 1520 2370
2 m2/3 m2 1439 2148 850 1670 2930
3 m2/2 m2 2148 1439 1260 2080 2930
3 m2/3 m2 2148 2148 1260 2230 3490
f
1360
580
200 1650
Note
f = 81 mm
For installations without roof hooks, mounting brackets are used in place of roof
hooks.
Fitting roof hooks
Roof tiles
Observe dimensions in chapter "Dimen-
sions overview".
Horizontal above roof installation (cont.)
5458 006 GB

7
2. 5.
42
1
1
30 x 100
38 x 58
3
3
3.
1.
4.
Continue with chapter "Fitting mounting
rails".
Slate roof
Observe dimensions in chapter "Dimen-
sions overview".
2.
5
61.
Note
Fit commercially available lead flashing
to protect against the ingress of mois-
ture.
Continue with chapter "Fitting mounting
rails".
Horizontal above roof installation (cont.)
5458 006 GB

8
Corrugated sheet roof
Observe dimensions in chapter "Dimen-
sions overview".
7,8
A
Ø8
2.
1.
B
ASealing washer (on site)
BExisting roof batten
Continue with chapter "Fitting mounting
rails".
Plain tiles
Observe dimensions in chapter "Dimen-
sions overview".
9 4
2.
1.
3.
Horizontal above roof installation (cont.)
5458 006 GB

9
30
Trim tile with angle grinder; cut off
approx. 30 mm.
Fitting mounting rails
Information regarding fitting the rail
Fit the mounting rails with tube holders
offset against each other. This achieves
a slope of the vacuum tubes towards the
horizontal.
a
c
b
A B
AHeader casing BMounting rail with tube holders
Vitosol 200-T a mm b mm c mm
2 m2 240 293 283
3 m2 389 442 432
Horizontal above roof installation (cont.)
5458 006 GB

10
AqR qWqE
1.
qT
90°
ARoof hook
Horizontal above roof installation (cont.)
5458 006 GB

11
3.
4.
5.
2.
2x
90°
90°
6.
90°
2x
580
230
1360
Horizontal above roof installation (cont.)
5458 006 GB

12
If several collectors are fitted above each other
90°
7.
2x
qW qEqRqO
Installing the header casing
Use the centring nut on the back of the
header casing as a drilling guide.
Horizontal above roof installation (cont.)
5458 006 GB

13
90°
Ø9
8.
9. 10.
qR
qE
qW
qU
Continue with chapter "Making the
hydraulic connections".
Installation with mounting brackets
Components
For example, installation on sheet steel
roofs.
Use on-site fixings to secure the brack-
ets (e.g. for box profiles).
Horizontal above roof installation (cont.)
5458 006 GB

14
1439/2148
2025
qP Mounting bracket
qQ Clamping bracket
qW T-slot bolt
qE Washer
qR Hexagon nut
qT Mounting rail
qZ Mounting rail with tube holders
qU Mounting plate
qI Locking bracket
qO Spacer
wP Retaining rubber
Horizontal above roof installation (cont.)
5458 006 GB

15
Dimensions overview
102
81
ab
c
d
e
ASpacer
BHeader casing
CMounting bracket
DMounting rail with tube holders
HMounting rail
Combination a mm b mm c mm d mm e mm
2 m2 1439 — 850 — —
3 m2 2148 — 1260 — —
2 m2/2 m2 1439 1439 850 1520 2370
2 m2/3 m2 1439 2148 850 1670 2930
3 m2/2 m2 2148 1439 1260 2080 2930
3 m2/3 m2 2148 2148 1260 2230 3490
Horizontal above roof installation (cont.)
5458 006 GB

16
Installation
Fit mounting rails offset against each
other (see page 9).
90°
90°
1.
2.
Screws for mounting brackets to be supplied on site.
Proceed as follows:
■ See chapter "Fitting mounting rails".
■ See chapter "Making the hydraulic
connections".
Horizontal above roof installation (cont.)
5458 006 GB

17
Installation with roof hooks
Components
1439/2148
2025
119
94
325
385
280
Pantiled roof
1Timber
■ 38 x 58 x 2430 mm
■ 30 x 100 x 2430 mm
2Roof hook
3Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 80 mm
4Zinc-plated countersunk chipboard
screw (Spax-s) 5 x 30 mm
Slate roof
5Roof hook
6Zinc-plated countersunk chipboard
screw (Spax-s) 6 x 80 mm
Corrugated sheet roof
7Roof hook for corrugated sheet
roofs, profiles 5 and 6
8Roof hook for corrugated sheet
roofs, profile 8
Plain tiles
9Roof hook
4Zinc-plated countersunk chipboard
screw (Spax-s) 5 x 80 mm
For all types of roofing
qQ Clamping bracket
qW T-slot bolt
qE Washer
qR Hexagon nut
qT Mounting rail
qZ Mounting rail with tube holders
qU Mounting plate
qI Locking bracket
qO Spacer
wP Retaining rubber
Vertical above roof installation
5458 006 GB

18
Dimensions overview
160
x
580
1650
x
160
230
1360
AB C D E F G B C H K B
Dimension x according to the width of the tile head.
AVacuum tube
BClamping bracket
CMounting rail with tube holders
DMounting rail
ERoof hook
FTimber, 38 x 58 mm
(only for pantiles)
GTimber, 30 x 100 mm
(only for pantiles)
HMounting plate
KHeader casing
Vertical above roof installation (cont.)
5458 006 GB

19
aec
b
d
580
1650
1360
a
2
c
2
Note
For installations without roof hooks, mounting brackets are used in place of roof
hooks.
Combination a mm b mm c mm d mm e mm
2 m2 850 — — — —
3 m2 1260 — — — —
2 m2 /2 m2 850 1520 850 2370 670
2 m2 /3 m2 850 1875 1260 2930 820
3 m2 /3 m2 1260 2230 1260 3490 970
Fitting roof hooks
Roof tiles
Observe dimensions in chapter "Dimen-
sions overview".
Vertical above roof installation (cont.)
5458 006 GB

20
2. 5.
42
1
1
30 x 100
38 x 58
3
3
3.
1.
4.
Continue with chapter "Fitting mounting
rails".
Slate roof
Observe dimensions in chapter "Dimen-
sions overview".
2.
5
61.
Note
Fit commercially available lead flashing
to protect against the ingress of mois-
ture.
Continue with chapter "Fitting mounting
rails".
Vertical above roof installation (cont.)
5458 006 GB