Viessmann Vitosol 200-T User manual

Installation instructions
for contractors
VIESMANN
Vitosol 200-T
Type SP2
Vacuum tube collector based on the heat pipe principle
VITOSOL 200-T
5727 196 GB 6/2010 Dispose after installation.

2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
Danger
This symbol warns against the
risk of injury.
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
Regulations
Observe the following when working on
this system
■ All legal instructions regarding the pre-
vention of accidents,
■ All legal instructions regarding envi-
ronmental protection
■ The Code of Practice of relevant trade
associations,
■ All current safety regulations as
defined by DIN, EN, DVGW, VDE and
all locally applicable standards.
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and
SVGW
■ Gas Safety (Installation & Use) Reg-
ulations
– the appropriate Building Regulation
either the Building regulations, the
Building Regulation (Scotland),
Building Regulations (Northern Ire-
land),
– the Water Fittings Regulation or
Water Bylaws in Scotland,
– the current I.E.E. Wiring Regula-
tions.
Working on the system
■ Isolate the system from the power sup-
ply and check that it is no longer 'live',
e.g. by removing the separate fuse or
by means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.
Safety instructions
5727 196 GB

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Installation sequence
Horizontal above roof installation......................................................................... 4
■Installation with rafter anchors.......................................................................... 4
■Installation with mounting brackets................................................................... 13
■ Installing the header casing.............................................................................. 16
Vertical above roof installation............................................................................. 17
■ Observe prior to installation.............................................................................. 17
■ Installation with rafter anchors.......................................................................... 20
■ Installation with mounting brackets................................................................... 27
■ Installing the header casing.............................................................................. 30
Making the hydraulic connections........................................................................ 30
■ Connecting the header casing.......................................................................... 30
■ Fitting the connection set.................................................................................. 31
■ Fitting the vacuum tubes................................................................................... 33
Fitting the collector temperature sensor............................................................... 35
Installation............................................................................................................ 36
Commissioning and adjustment........................................................................... 37
Index
5727 196 GB

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Installation with rafter anchors
Components
1439/2148
M8x25 Ø8.4 M8
2025
Horizontal above roof installation
5727 196 GB

5
Overview
c
d
e
ab
81
102
40
Combination a mm b mm c mm d mm e mm
2 m21439 — 850 — —
3 m22148 — 1260 — —
2 m2/2 m21439 1439 850 1520 2370
2 m2/3 m21439 2148 850 1670 2930
3 m2/2 m22148 1439 1260 2080 2930
3 m2/3 m22148 2148 1260 2230 3490
Horizontal above roof installation (cont.)
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Installation
3.
1.
5.
4.
2.
≈ 40
Horizontal above roof installation (cont.)
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6.
7.
8.
For the distance between the rafter anchors, see page 5.
Installation of the rafter anchors:
Of the 3 rafters that are required for the
overall width, leave the centre rafter
A free.
9.
Horizontal above roof installation (cont.)
5727 196 GB

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10. 11.
Horizontal above roof installation (cont.)
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9
12.
13.
14.
15.
16.
Horizontal above roof installation (cont.)
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90°
90°
4x
17.
4x
ed
17.
Rafter distance d in mm Projection e in mm
600 400
700 400
800 300
Horizontal above roof installation (cont.)
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Information regarding fitting the rail
Fit the mounting rails with tube holders
offset against each other. This achieves
a slope of the vacuum tubes towards the
horizontal.
a
c
b
A B
AHeader casing BMounting rails with tube holders
Vitosol 200-T a mm b mm c mm
2 m2 240 293 283
3 m2 389 442 432
Horizontal above roof installation (cont.)
5727 196 GB

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580 1360
230
90°
2x
18.
90° 19.
20.
21.
8x
90°
90°
22.
2x
8x
Horizontal above roof installation (cont.)
5727 196 GB

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90°
90°
23.
2x
Continue with chapter "Making the
hydraulic connections".
Installation with mounting brackets
For example, installation on sheet steel
roofs.
Horizontal above roof installation (cont.)
5727 196 GB

14
Components
1439/2148
M8x25 Ø8.4 M8
2025
Overview
c
d
e
ab
81
102
Horizontal above roof installation (cont.)
5727 196 GB

15
Combination a mm b mm c mm d mm e mm
2 m21439 — 850 — —
3 m22148 — 1260 — —
2 m2/2 m21439 1439 850 1520 2370
2 m2/3 m21439 2148 850 1670 2930
3 m2/2 m22148 1439 1260 2080 2930
3 m2/3 m22148 2148 1260 2230 3490
Installation
Use on-site fixing elements A to
secure the brackets.
The installation of the mounting bracket
is shown using box profiles as an exam-
ple.
For the distance between the fixing
parts, see page 15.
Fit mounting rails offset against each
other (see page 11).
1650
190
90°
90°
2.
3.
1.
2.
3.
1.
A
Continue with step 18 on page 12.
Horizontal above roof installation (cont.)
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Installing the header casing
Use the centring groove on the back of
the header casing as a drilling guide.
90°
Ø9
1.
2. 3.
Horizontal above roof installation (cont.)
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Observe prior to installation
For each number of collectors and col-
lector combination, a specific number of
rafter anchors or mounting brackets (in
connection with sheet steel roofs) is allo-
cated.
Subject to the distance between rafters,
use a specific number of rafters for
installing the rafter anchors.
The following tables detail the rafters on
which the rafter anchors or mounting
brackets should be fitted.
Example:
■ Number of collectors 3
■Combination comprising 1 x 2 m2 and
2 x 3 m2
■ Rafter distance 600 mm
3 collectors
Combination Rafter distance a
in mm
Rafters used b in mm
1 x 2 m2/
2 x 3 m2
≤ 600 1, 2, 3, 6, 7, 9 420
≤700 1, 2, 3, 5, 6, 8 500
≤800 1, 2, 3, 5, 6, 8 190
Of the 9 rafters, the following are used:
Rafters 1, 2, 3, 6, 7, 9
Dimension b = 420 mm
a
B
A
C
bc c
ARafter anchor
BRafter with distance a
CMounting rail with tube holders
Vertical above roof installation
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Always maintain the following dimen-
sions:
■ Dimension b, projection of the mount-
ing rails with tube holders, see the fol-
lowing tables
■ Dimension c = 81 mm
1 collector
Combination Rafter distance a
in mm
Rafters used b in mm
1 x 2 m2
≤ 600 1, 3 120
≤ 700 1, 2 370
≤ 800 1, 2 320
1 x 3 m2
≤ 600 1, 4 180
≤ 700 1, 3 375
≤ 800 1, 3 270
2 collectors
Combination Rafter distance a
in mm
Rafters used b in mm
2 x 2 m2
≤ 600 1, 3, 4, 5 140
≤ 700 1, 2, 3, 4 430
≤ 800 1, 2, 3, 4 290
1 x 2 m2/
1 x 3 m2
≤ 600 1, 2, 3, 6 450
≤ 700 1, 2, 3, 5 440
≤ 800 1, 2, 3, 5 280
2 x 3 m2
≤ 600 1, 4, 5, 7 90
≤ 700 1, 3, 4, 6 440
≤ 800 1, 3, 4, 6 200
Vertical above roof installation (cont.)
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3 collectors
Combination Rafter distance a
in mm
Rafters used b in mm
2 x 2 m2/
1 x 3 m2
≤ 600 1, 2, 3, 5, 6, 8 450
≤ 700 1, 2, 3, 4, 5, 7 400
≤ 800 1, 2, 3, 4, 5, 7 160
1 x 2 m2/
2 x 3 m2
≤ 600 1, 2, 3, 6, 7, 9 420
≤ 700 1, 2, 3, 5, 6, 8 500
≤ 800 1, 2, 3, 5, 6, 8 190
3 x 3 m2
≤ 600 1, 4, 5, 7, 9, 11 100
≤ 700 1, 3, 4, 6, 7, 9 510
≤ 800 1, 3, 4, 6, 7, 9 100
4 collectors
Combination Rafter distance a
in mm
Rafters used b in mm
2 x 2 m2/
2 x 3 m2
≤ 600 1, 3, 4, 5, 6, 9, 10, 12 140
≤ 700 1, 2, 3, 4, 5, 7, 8, 10 500
≤ 800 1, 2, 3, 4, 5, 7, 8, 10 110
1 x 2 m2/
3 x 3 m2
≤ 600 1, 2, 4, 6, 8, 10, 11, 14 190
≤ 700 1, 2, 3, 5, 6, 8, 9, 11 570
≤ 800 1, 2, 3, 5, 6, 8, 9, 10 200
4 x 3 m2
≤ 600 1, 3, 5, 7, 8, 11, 12, 14 510
≤ 700 1, 3, 4, 6, 7, 9, 10, 12 570
≤ 800 1, 3, 4, 6, 7, 9, 10, 11 100
5 collectors
Combination Rafter distance a
in mm
Rafters used b in mm
2 x 2 m2/
3 x 3 m2
≤ 600 1, 2, 3, 4, 6, 8, 9, 12, 13, 15 620
≤ 700 1, 2, 3, 4, 5, 7, 8, 10, 11, 13 600
≤ 800 1, 2, 3, 4, 5, 7, 8, 10, 11, 12 116
1 x 2 m2/
4 x 3 m2
≤ 600 1, 2, 4, 6, 7, 10, 11, 13, 15, 17 325
≤ 700 1, 2, 3, 5, 6, 8, 9, 11, 13, 14 520
≤ 800 1, 2, 3, 5, 6, 8, 9, 10, 12, 13 160
5 x 3 m2
≤ 600 1, 3, 5, 7, 8, 11, 12, 14, 16, 18 430
≤ 700 1, 3, 4, 6, 7, 9, 10, 12, 14, 15 540
≤ 800 1, 2, 3, 5, 6, 8, 9, 10, 12, 13 730
Vertical above roof installation (cont.)
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Installation with rafter anchors
Components
2025
1439/2148
1439/2148
M8x25 Ø8,4 M8
Vertical above roof installation (cont.)
5727 196 GB