Viking VSF3008 ITEST User manual

2
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Viking Corporation
5150 Beltway Dr. SE
Caledonia MI 49316
Form No. F_020820 Rev 1.0
Ref: 2301.6042 Rev: 2.3 ECN:4431

3
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
HELP US TO HELP YOU
Every effort has been made to ensure the accuracy in the contents of our documents; however,
Viking can assume no responsibility for any errors or omissions in our documents or their
consequences. Viking would greatly appreciate being informed of any errors or omissions that may
be found in our documents.
Please email Viking Technical Services at [e-mail] or call 1-877-354-5464.
Please reference the Form No. and Rev shown in the upper right corner of this page.
THANK YOU
Contents
1Introduction................................................................................................................................4
Features / Benefits..............................................................................................................4
Flame Simulator Enclosure.................................................................................................4
2Safety Instructions .....................................................................................................................5
Warnings ............................................................................................................................5
Cautions .............................................................................................................................5
Important Notices ...............................................................................................................6
3Operating Instructions................................................................................................................6
4Maintenance and Testing...........................................................................................................7
Routine ...............................................................................................................................7
Battery Charging.................................................................................................................7
5Fault Finding..............................................................................................................................7
Diagnostics.........................................................................................................................7
6Replacement or Repair..............................................................................................................8
7Technical Specification ..............................................................................................................9
Electrical Specification – Battery Pack................................................................................9
Technical Specification – Charger ......................................................................................9
Mechanical Specification ....................................................................................................9
Sensitivity .........................................................................................................................10
Environmental Specification..............................................................................................10
Certification and Approvals ...............................................................................................10
VSF3008 ITEST Ordering Information ..............................................................................10
8Appendix A - Acronyms, Terms & Abbreviations......................................................................11

4
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Introduction
The Viking VSF3008 ITEST Flame Simulator is used to test the correct operation of the Viking VSF
Series of Flame Detectors.
The simulator has been designed specifically to enable long range testing of the VSF series of
flame detectors only. The device has been designed for handheld use by a single operator. The
device is a completely self-contained, portable unit. A single charge is sufficient to test up to fifty
flame detectors.
The simulator has been designed specifically for use in the extreme marine environments
experienced offshore.
Features / Benefits
•Long Range – the flame simulator can reliably operate Viking VSF flame detectors at 10 to
26 feet (3m to 8m).
•Portable – the flame simulator is a portable handheld unit designed for single operator
operation.
•Robust and Reliable – the flame simulator has been designed for extreme offshore
conditions.
•Reduced Maintenance Costs –reduces the need for scaffold or ladder access to the
detector.
Flame Simulator Enclosure
The flame simulator electronics are housed in an enclosure which is certified for use in hazardous
areas. For the exact certification and conditions of use see certification label on the device, or the
example drawing below:
The enclosure comprises of two enclosure covers (one with a faceplate window), the enclosure
body (with certification label) and fixing collars to connect the enclosure body and covers together.

5
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Safety Instructions
For the correct and effective use of this equipment, to maintain safety and avoid hazards it is
essential that you read and understand these instructions fully and act accordingly BEFORE
operating this equipment.
PAY ATTENTION TO ALL SAFETY WARNINGS AND CAUTIONS
Warnings
•This equipment is certified and intended for use in potentially hazardous areas.
•For installations in North America the National Electrical Code (NEC) should be strictly
observed.
•Where appropriate local or national regulations should be used.
•The enclosure lid and body should always be fully tightened and locked into position before
energizing the equipment.
•Do not open the enclosure in the presence of a flammable atmosphere.
•All permits and proper site procedures and practices must be followed.
•Repair of equipment should never be performed by non-trained personnel.
Cautions
•Use only approved parts and accessories with this equipment.
•Do not attempt to replace the window as the glass and the front cover are individually
matched pairs to meet the stringent requirement of the Hazardous area certification.
•The threaded portions of the detector are flame paths. These threads and the flame paths
around the window are not to be repaired.
•To maintain safety standards, regular maintenance should be performed by qualified
personnel.
•Charge flame simulator only; do not charge primary cells, lithium, or lead acid batteries - risk
of explosion and chemical danger.
•Do not charge batteries with too high charge current.
•Disconnect charger from the mains and battery pack if it is not used for a long time.
•Do not charge hot batteries. Batteries must be at ambient temperature before charging.
•Stop the charging process if the battery gets too hot during charging >131-140°F (>55-
60°C).
•Do not charge the batteries twice. Charging is only allowed after prior discharge.
•Do not expose the battery charger to rain, damp, or hot conditions.
•Charger is for indoor use only.
•Do not leave the charger unattended during operation.
•Do not plug in the charger if there are signs of damage to the housing, cables, connectors,
or mains plug.
•Do not open equipment or carry out repairs. Authorized personnel may only carry out
repairs.
•Do not cover equipment or obstruct ventilation, otherwise it may over-heat.
•Do not expose to direct sunlight.
•Keep flame simulator, battery charger and cables away from combustible materials.

6
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Pushbutton
Charging Socket inside end cap
Important Notices
•Pay attention to the guidelines given throughout this document.
•If in any doubt, ask your local sales representative or contact Viking.
•Viking takes no responsibility for use of its equipment if this is not in accordance with the
appropriate issue and/or amendment of the manual.
•Viking reserve the right to change or revise the information contained herein.
Operating Instructions
The flame simulator operation is extremely simple. Once aligned, simply press the button,
maintaining alignment, and wait for the detector to go into alarm. The flame simulator LED’s will
flash when energised, and the detector response time should typically be less than 10 seconds.
The switch is spring loaded and releasing the pressure from the switch will disconnect the power.
The picture above shows the VSF3008 ITEST flame simulator. The on/off pushbutton is shown to
the underside of the flame simulator. The charging socket is on the reverse end from the faceplate
window, inside the end cap. The VSF3008 ITEST flame simulator will operate for a maximum of 60
seconds before timing out.

7
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Maintenance and Testing
Routine
There is no set maintenance routine for the flame simulator due to the simplicity of the device. All
internal maintenance or repair must be conducted by Viking. Therefore, routine maintenance is
simply limited to ensuring the faceplate window is kept clean and that no damage to the integrity of
the enclosure or flame paths is caused.
Battery Charging
A charging unit is supplied with the flame simulator. Simply remove the rear cover to reveal the
charging socket, and conduct the following:
•Connect plug to flame simulator.
•Connect the power plug into a convenient mains socket (adaptors supplied for various world
locations).
•After connecting the charger with the VSF3008 ITEST, charging starts automatically.
•For charging indicators, please see charging table below:
Parameter
Comment
Charging Indicators
No battery: LED off.
Charging: LED blinking green.
Charge end: LED lights green.
Error: LED blinking red.
•The charging process is done according to the dV technology.
•After charge end the charger goes into trickle charge mode automatically.
•To stop charging, disconnect the charger from the mains supply at any time before removing
the plug from the simulator.
Note: battery charging should never take place within a hazardous area.
Fault Finding
Diagnostics
Fault finding by personnel other than Viking employees is prohibited and non-compliance of this will
invalidate the warranty. If the flame simulator fails to operate there are two simple causes:
a) The flame simulator batteries need recharged, or
b) The unit is faulty and needs to be returned to Viking.

8
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Replacement or Repair
The flame simulator contains no user serviceable parts.
In the unlikely event of a fault with the VSF3008 ITEST Flame Simulator please contact Viking
technical support. Please ensure that the flame simulator and flame detector are being used
correctly in the first instance by referring to their manuals.

9
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Technical Specification
Electrical Specification – Battery Pack
Parameter
Units
Max
Comment
4 Cells
Vdc
1.2
Each battery cell
Current
A
2.6
Capacity
A-h
1.8
Fast charge
Hours
1
Full discharge / charge
Hours
10
Technical Specification – Charger
Parameter
Units
Max
Comment
Input Voltage
Vac
100-240
+/- 10%
Charge Method
-dV
Max. Charge Current
mA
800
+/- 10%
Frequency
Hz
50-60
Case Protection
IP
20
Charging Indicators
No battery: LED off.
Charging: LED blinking green
Charge end: LED lights green
Error: LED blinking red
Dimensions L x W x H
mm
118 x 62 x 47
(without mains plug)
Dimensions L x W x H
inches
4.6 x 2.4 x 1.8
(without mains plug)
Mechanical Specification
Parameter
Units
Value
Comment
Enclosure
Overall Dimensions
mm
100 Diameter x 200 Length
Overall Dimensions
inches
4 Diameter x 8 Length
Shipping Weight
Kg
2.5
Shipping Weight
lbs.
5.5
Material
HE30 Aluminium
Coating
Colour
Red Powder Coated Finish
Push button
mm
1 x M25
Ingress Protection
IP
66
Transit Case
Overall Dimensions
mm
410 Length x 200 Height x 175 Width
Overall Dimensions
inches
16 Length x 8 Height x 7 Width
Shipping Weight
Kg
4.5
Shipping Weight
lbs.
10

10
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Sensitivity
Parameter
Units
Min
Max
Comment
Coverage
degrees
1
1
Beam divergence
Range
meters
3
8
10 to 26 feet
Range
feet
10
26
Environmental Specification
Parameter
Units
Min
Max
Comment
Operating Ambient Temperature
oF/oC
14 / -10
122 / +50
Storage Ambient Temperature
oF/oC
32 / 0
113 / +45
Relative Humidity
%RH
0
100
Non-condensing
Certification and Approvals
Parameter
Authority/ Standard
Approval
Certificate
Hazardous Area
Certification
ATEX - EN 60079-
1:2014
Ex II 2 (2) G Ex db
(op is T6 Gb) IIC T6 Gb
IP66
FM21ATEX0028
Explosive
Atmospheres
ATEX - EN 60079-
28:2007
Ex II 2 (2) G Ex db
(op is T6 Gb) IIC T6 Gb
IP66
FM21ATEX0028
VSF3008 ITEST Ordering Information
Viking Model
Viking Suffix
Part Number
Weight (lbs.)
VSF3008 ITEST
N/A
24376
5.5

11
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Appendix A - Acronyms, Terms & Abbreviations
Term
Description
AC
Alternating Current
ATEX
Atmosphere Explosive
AWG
American Wire Gauge
BS
British Standard
CCTV
Closed Circuit Television
CE
European Conformity
CO2
Carbon Dioxide
CSA
Canadian Standards Associated
dB
Decibel
DC
Direct Current
EMC
Electromagnetic Compatibility
EN
European Norm
FM
Factory Mutual
FOV
Field of View
HFT
Hardware Fault Tolerance
I or A
Electrical Current or Ampere
JB
Junction Box
Km
Kilometer
kW
Kilo Watt
LED
Light Emitting Diode
mH
Milli Henry – Inductance
MOR
Meteorological Optical Range
NEC
National Electrical Codes
nF, pF
Nano Farad, Pico Farad – Capacitance
PC
Personal Computer (IBM PC Compatible)
R or Ω
Ohms (electrical resistance)
SFF
Safe Failure Fraction
SIL
Safety Integrity Level
V
Voltage
Vs
Versus
W
Watts (Wattage)

12
Safety and Technical Manual
Rev: 1.0
Form No. F_020820
VSF3008 ITEST
This document is strictly private and confidential, reproduction without Viking Corporation approval is prohibited. © 2021 The Viking Group Inc.
Viking Corporation
5150 Beltway Dr. SE
Caledonia MI 49316
Form No. F_020820 Rev 1.0
Ref: 2301.6042 Rev: 2.3 ECN:4431