Vision Fitness T9800S User manual

ENGINEERING GUIDES
1
STANDARD CONSOLE FOR:
T9800S (CVTM0033) & T9800HRT (CVTM0031)
DGF1J
ENGINEERING GUIDE
Date of last revision: 11.06TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2

ENGINEERING GUIDES
2
Date of last revision: 11.06 TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
1. OVERVIEW
1.1 T9800 CONSOLE DISPLAY FIELDS & KEYS
1.2 OPERATION MODES
1.3 GENERAL NOTES
2. USER ENGINEERING MODE
USER ENGINEERING MODE MENU NAVIGATION
USER ENGINEERING MODE SCREENS
3. ENGINEERING MODE
ENGINEERING MODE MENU NAVIGATION
3.1 CONFIGURATION MENU
3.2 SYSTEM TESTS
3.2.1 HARDWARE TEST
3.2.2 DISPLAY TEST
3.2.2.1 DOT MATRIX
3.2.2.2 ALPHA NUMERIC
3.2.2.3 SEVEN SEGMENT
3.2.3 KEYBOARD TEST
3.2.4 SAFETY SWITCH TEST
3.2.5 IO TEST
3.2.6 BURN-IN TEST
3.2.7 ELEVATION BURN-IN TEST
3.2.8 EXIT
3.3 AUTO-CALIBRATION
3.4 MANUAL CALIBRATION
3.4.1 P0 PWM MIN SPEED
3.4.2 P1 PWM 1/2 MAX SPEED
3.4.3 P2 PWM MAX SPEED
3.4.4 P4 ELEVATION MIN
3.4.5 P5 ELEVATION MAX
3.4.6 P13 ELEVATION DIRECTION
3.4.7 P19 MAGNET COUNT
3.4.8 P20 EFFECTIVE DIAMETER
3.4.9 P21 PWM START SPEED
3.4.10 P29 RAMP TIME
3.4.11 EXIT
3.5 MAINTENANCE
3.5.1 TOTAL HOURS
3.5.2 TOTAL DISTANCE
3.5.3 BELT/MOTOR HOURS
3.5.4 LIFT MOTOR HOURS
3.5.5 LUBRICATE DECK MESSAGE
3.5.6 CLEAN TREADMILL MESSAGE
3.5.7 ERROR LOG
3.5.8 EXIT
3.6 SOFTWARE VERSION
3.7 EXIT
4. SYSTEM CALIBRATION PROCEDURE
4.1 ENTER ENGINEERING MODE
4.2 SET ELEVATION DIRECTION
4.3 SET ELEVATION MINIMUM
4.4 SET ELEVATION MAXIMUM
4.5 SET MAGNET COUNT
4.6 SET EFFECTIVE DIAMETER
4.7 RUN AUTO-CALIBRATION
5. TROUBLESHOOTING GUIDE
5.1 ERROR CODES
5.2 ELEVATION MOVEMENT RELATED ERRORS
5.2.1 E1 – ELEVATION REVERSED ERROR
5.2.2 E2 – ELEVATION RANGE ERROR
5.2.3 E3 – ELEVATION STALL ERROR
5.3 SPEED MOVEMENT RELATED ERRORS
5.3.1 E5 – OVER-SPEED ERROR
5.3.2 E6 – INPUT BELT SPEED ERROR
5.3.3 E7 – SPEED STALL ERROR
5.3.4 E9 – SPEED RANGE ERROR
5.3.5 CORRECTIVE ACTION PROCEDURES – SPEED ISSUES
5.3.5.1 SPEED FEEDBACK ISSUES
5.3.5.2 SPEED CONTROL ISSUE
5.3.5.3 SPEED CALIBRATION ISSUE
5.4 SYSTEM OPERATION ERRORS
5.4.1 E16 – STUCK KEY ERROR
5.4.2 E18 – SAFETY SWITCH TEST FAILURE
5.4.3 E19 – NOVRAM FAILURE
TABLE OF FIGURES
FIGURE 1.1-1.1.1
FIGURE 1.2-1.2.1
FIGURE 1.3-2.1
DGF1J Upper Board: Engineering Guide

ENGINEERING GUIDES
Date of last revision: 11.06TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
3
OVERVIEW
1.1 T9800 SERIES CONSOLE DISPLAY FIELDS & KEYS
FIGURE 1.1-1.1.1
DGF1J Upper Board: Engineering Guide
MUX LED’s MESSAGE CENTER
SPEED 7 SEGMENT
QUICK
SPEED KEY
NUMERIC KEYPAD
PROGRAM
QUICK KEYS
ELEVATION 7
SEGMENT
DOT MATRIX
QUICK
ELEVATION KEY

ENGINEERING GUIDES
1.2 OPERATION MODES
At power-up the console software performs self-tests and initialization, then displays the Start-Up screen. From the Start-Up
screen the software can enter one of three modes, based on which keys are pressed. Simultaneously pressing and
holding the
“SPEED DOWN” and “ENTER” or “SPEED DOWN” AND “ELEVATION UP” keys for 5 seconds will
cause the software to enter, respectively, User Engineering Mode or Engineering Mode. Pressing any of the Program
Select keys or the
“START” key will cause the software to enter the normal User Mode of operation.
FIGURE 1.1-1.2.1
Date of last revision: 11.06 TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
4
DGF1J Upper Board: Engineering Guide
START
ENTER
SPRINT 8
FITNESS SOLUTIONS
HRT HEART RATE
CUSTOM
START-UP
SCREEN PROGRAM
SCREENS
USER
ENGINEERING
MODE
SCREEN
ENGINEERING
MODE
SCREEN
PRESS AND HOLD
FOR 5 SECONDS
PRESS AND HOLD
FOR 5 SECONDS
SE
S
ENTER

ENGINEERING GUIDES
Date of last revision: 11.06TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
5
1.3 GENERAL NOTES
• Outputs to motor controller disabled in hardware while in the safety startup screen. All control outputs and speed
inputs must go inactive before advancement to the next screen
• Failure of program checksum, ram check and register check will cause rapid beeping with no display/function
(initial startup check).
• Initial failure of critical non-volatile parameter load/verify will cause re-initialization to default values. Message
““RRSSTTNNOOVVRRAAMM””will appear briefly in the alphanumeric display.
• Repeat failure of critical non-volatile load/verify will cause system to jump to error screen (hard failure).
• Failure of non-critical non-volatile load/verify will briefly display ““NNOOVVRRAAMMFFAAIILLUURREE””in the alphanumeric display
and will re-initialize non-critical parameters to default values (allowing the treadmill to operate).
2. USER ENGINEERING MODE
The user must hold down “ENTER” and “SPEED DOWN” keys for 5 seconds while at the Startup Screen. The console
will beep twice and ““UUSSEERREENNGGMMOODDEE””will appear in the Message Center. After another five seconds the console will
beep twice and ““UUNNIITTSSEENNGG//MMEETTRRIICC””will appear in the Message Center.
USER ENGINEERING MODE MENU NAVIGATION
•Usethe “ELEVATION UP/DOWN” keys to step through menu items. Menu will wrap from last item to first
item and vice-versa.
• Use
“ENTER” key to select Menu item.
•Usethe
“SPEED UP/DOWN” keys to change the item value.
• Press the
“STOP” key to return from a menu item to menu without saving any changes.
• Press the
“ENTER” key to save a change or initiate action.
• When the ““EEXXIITT””menu item is displayed, pressing
“ENTER” will exit User Engineering.
USER ENGINEERING MODE MENU
• Units-English/Metric
• Maximum Work-Out Time
• Pause Time
• Default Age
• Default Weight
• Scroll Speed
• Maximum Speed
• Disable Elevation Errors
• Auto-Calibration
• Total Hours
• Total Distance
• Belt/Motor Hours
• Lift Motor Hours
• Lubricate Deck Message
• Clean Treadmill Message
• Software Version
•Exit
DGF1J Upper Board: Engineering Guide

ENGINEERING GUIDES
Date of last revision: 11.06 TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
6
USER ENGINEERING MODE MENU
# Menu Item Description Default Value Min.Value MaxValue
P24 UNITS Measurement units English English Metric
P7 MAX WO TIME Maximum program time - minutes 99 5 99
P23 PAUSE TIME Pause time - min:sec 10:00 0:05 10:00
P27 DEFAULT AGE Default age - years 40 15 99
P8 DEFAULT WEIGHT Default weight - lbs 150 80 400
P15 SCROLL SPEED Sets speed of text scrolling 3 1 5
P30 MAX SPEED Maximum treadmill speed - MPH 12.0 2.0 12.0
P14 DISABLE ELV ERRS Toggles Elevation Errors off/on no yes yes
P9 TOTAL HOURS Accumulated hours 0 0 6553.5
P10 TOTAL DISTANCE Accumulated distance 0 0 65535
P25 BELT/MOTOR HOURS Accumulated belt/treadmill motor hours 0 0 6553.5
P26 LIFT MOTOR HRS Accumulated lift motor hours 0 0 6553.5
P17 LUBRICATE DECK MSG Prompt when due for lube1OFF On OFF
P18 CLEAN TREADMILL MSG Prompt when due for cleaning1OFF On OFF
DGF1J Upper Board: Engineering Guide

ENGINEERING GUIDES
Date of last revision: 11.06TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
7
USER ENGINEERING MODE SCREENS
FIGURE 1.3-2.1
DGF1J Upper Board: Engineering Guide
UNITS ENG/METRIC
MAXIMUM WO TIME
PAUSE TIME
DEFAULT AGE
DEFAULT WEIGHT
SCROLL SPEED
MAXIMUM SPEED
DISABLE ELV ERRORS
AUTO-CALIBRATION
TOTAL HOURS
TOTAL DISTANCE
BELT/MOTOR HOURS
LIFT MOTOR HOURS
LUBRICATE DECK MSG
CLEAN TREADMILL MSG
EXIT
SAVING PARAMETERP24 – UNITS ENG/METRIC
P7 – MAXIMUM WO TIME
P23 – PAUSE TIME
P27 – DEFAULT AGE
P8 – DEFAULT WEIGHT
P15 – SCROLL SPEED
P30 – MAXIMUM SPEED
P14 – DISABLE ELV ERRORS
AUTO-CALIBRATE
P9 – TOTAL HOURS
P10 – TOTAL DISTANCE
P25 – BELT/MOTOR HOURS
P26 – LIFT MOTOR HOURS
P16 – LUBRICATE DECK MSG
P17 – CLEAN TREADMILL MSG
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER
SAVING PARAMETER

ENGINEERING GUIDES
Date of last revision: 11.06 TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
8
3. ENGINEERING MODE
The user must hold down “ELEVATION UP” and “SPEED DOWN” keys for 5 seconds while at the Startup Screen.
The console will beep twice and ““EENNGGIINNEEEERRIINNGGMMOODDEE””will appear in the Message Center. After another five seconds
the console will beep twice and ““CCOONNFFIIGGUURRAATTIIOONN””will appear in the Message Center.
ENGINEERING MODE MENU NAVIGATION
• Use “UP/DOWN” keys to step through menu items. Menu will wrap from last item to first item and vice-versa.
• Use
“ENTER” key to select menu item.
• Some menu items lead to sub-menus, other to action or information screens.
• Press the
“STOP” key to return from a menu item to main menu without saving any changes.
• Press the
“ENTER” key to save a change or initiate action.
• When the EXIT menu item is displayed, pressing
“ENTER” will return to the menu or exit Engineering mode if
at top level.
ENGINEERING MODE MAIN MENU
• Configuration
• System Tests
• Auto-Calibration
• Manual Calibration
• Maintenance
• Software Version
•Exit
ENGINEERING MODE SUB-MENUS
• Configuration
• Treadmill Model
• Units-English/Metric
• Maximum Work-Out Time
• Default Work-Out Time
• Pause Time
• Default Age
• Default Weight
• Scroll Speed
• Maximum Speed
• Disable Elevation Errors
• Reset NOVRAM
•Exit
• System Tests
• Hardware Test
• Display Test
• Keyboard Test
• Safety Switch Test
•IOTest
• Burn-In Test
• Elevation Burn-In
•Exit
DGF1J Upper Board: Engineering Guide

ENGINEERING GUIDES
Date of last revision: 11.06TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
9
ENGINEERING MODE SUB-MENUS (CONTINUED)
• Auto-Calibration
• Manual Calibration
• P0 PWM Minimum Speed
• P1 PWM 1/2 Maximum Speed
• P2 Maximum Speed
• P4 Elevation Minimum
• P5 Elevation Maximum
• P13 Elevation Direction
• P19 Magnet Count
• P20 Effective Diameter
• P21 PWM Start Speed
• P29 Ramp Time
• P30 Max Speed
•Exit
• Maintenance
• Total Hours
• Total Distance
• Belt/Motor Hours
• Lift Motor Hours
• Lubricate Deck Message
• Clean Treadmill Message
• Error Log
•Exit
• Software Version
•Exit
DGF1J Upper Board: Engineering Guide

ENGINEERING GUIDES
Date of last revision: 11.06 TREADMILL.UPPERBDENG.DGF1J.CVTM0033.CVTM0031.REV2
10
USER ENGINEERING MODE MENU
DGF1J Upper Board: Engineering Guide
Address
P0 PWM MIN
SPEED
P1 PWM 1/2
MAX
P2 PWM MAX
SPD
P3 (unused)
P4 ELV MIN
P5 ELV MAX
P6 TREADMILL
MODEL
P7 MAX WO
TIME
P8 WEIGHT
P9 OP HOURS
P10 OP DIST
P11 (unused)
P12 (unused)
P13 ELV DIR
P14 DISABLE ELV
ERRS
P15 SCROLL
SPEED
P16 LUBRICATE
DECK MSG
P17 CLEAN
TREADMILL MSG
P18 (unused)
P19 MAGNET
COUNT
P20 EFF DIAMETER
P21 PWM START
SPEED
Description
PWM value at min speed (0.5 mph)
PWM value at 1/2 max speed
(6.4 mph/10.0 kph)
PWM value at max speed (12.0
mph/20.0 kph)
Value at zero or minimum elevation (0%)
Value at maximum elevation (15%)
0 – T9800 HRT
1 – T9800 HRT INT
2 – T9800 S
Maximum program time
Weight used for calories
Accumulated hours
Accumulated distance
Elevation pot inverter
Toggles Elevation Errors off and on
Sets speed of text scrolling
Number of hours since last
lube/Message enable
Distance since last
cleaning/Message enable
Magnet Count- number of speed
sensor pulses per belt roller revolution.
Effective Diameter
PWM value at start speed
Min.Value
1
111
250
10
150
0
15
80/36
0
0
yes
no
1
0/OFF
0/OFF
1
57.1 (2)
2
Default Value
34
167/173
333/346
50
205
0
99
150/68
0
0
yes
no
3
0/OFF
0/OFF
26
67.8 (331)
31*
MaxValue
110
250
485
149
255
2
99
400/182
6553.5
65535
no
Yes
5
0xffff/on
0xffff/on
48
127.0 (511)
75
Units
ticks
ticks
ticks
A/D ticks
A/D ticks
minutes
lbs/kg
hours
miles/km
hours
miles/km
mm
ticks