WABCO TEBS E User manual

TEBS E
VERSIONS E0 TO E4
SYSTEM DESCRIPTION


TEBS E
Electronic braking systems
for trailers
(versions TEBS E0 to E4)
System Description
Edition 7
This publication is not subject to any update service.
You will find the current version at
http://www.wabco.info/8150100933
© 2014 WABCO Europe BVBA – All rights reserved
The right of amendment is reserved.
Version 2/01.2014(en)
815 010 093 3

TEBS E
4
Abbreviations
ABS Anti-Lock Braking System
ADR (French: Accord européen relatif au transport international des marchandises Dangereuses par
Route); European agreement concerning the carriage of dangerous goods by road
BO Factory regulations; BO force circuit = legally defined turning circuit
BVA (German: Bremsbelagverschleißanzeige); Brake lining wear indicator
ELEX Electronic Extension Module
ESD Electrostatic Discharge
eTASC Electronic Trailer Air Suspension Control (Rotary slid valve with RTR function) and ECAS function
GGVS Act governing the road haulage of hazardous goods
GIO Generic Input/Output; programmable input/output
IR (German: Individual-Regelung); Individual control; individual control of sensed wheels on one side
ISS Integrated Speed Switch
LACV-IC Lifting Axle Control Valve, impulse controlled
LIN Local Interconnect Network; specification for a serial communication system, also LIN bus, interface
for the sensors
LSV Load Sensing Valve
MAR (German: Modifizierte Achs-Regelung); Modified axle control; Control of two sensed wheels on one
axle
MSR (German: Modifizierte Seiten-Regelung); Modified side control; Control of two sensed wheels on one
vehicle side
ODR Operating Data Recorder
PEM Pneumatic Extension Module
PLC Power Line Communication; Data communication via cable for power supply
PREV Park Release Emergency Valve
PWM Pulse Width Modulation; modulation type where a technical quantity (e.g. electric current) modulates
between two values
RSS Roll Stability Support; control for vehicle stability
RTR Return To Ride (air suspension)
SHV Select High Valve; Valve for providing the higher pressure
SLV Select Low Valve; Valve for providing the lower pressure
StVZO (German: Straßenverkehrs-Zulassungs-Ordnung); German motor vehicle construction and use regu-
lations; (valid in Germany)
TASC Trailer Air Suspension Control (Rotary slid valve with RTR function)
TEBS Electronic Braking System for trailers
TLI Trailer Length Indication; ‘Current vehicle length’
TT Timer Ticks; internal measurement unit of the height sensors
USB Universal Serial Bus

Table of Contents
TEBS E
5
1Disclaimer ............................................................................................................................... 8
2Symbols used ......................................................................................................................... 9
3Safety information................................................................................................................ 10
4Introduction........................................................................................................................... 12
4.1 System design............................................................................................................ 14
4.1.1 braking system ........................................................................................................... 14
4.1.2 Braking system with conventional air suspension...................................................... 15
4.1.3 Electronically controlled air suspension system (ECAS) ........................................... 17
4.2 Overview of functions................................................................................................. 19
5braking system ..................................................................................................................... 22
5.1 System design............................................................................................................ 22
5.2 Scope of application................................................................................................... 22
5.3 Expertise and standards ............................................................................................ 23
5.4 ABS configurations..................................................................................................... 24
5.5 Description of the components of the electropneumatic braking system................... 29
5.6 Components of the TEBS E Modulator...................................................................... 31
5.7 Supply ........................................................................................................................ 32
5.7.1 Function test when switching on or coupling ............................................................. 32
5.7.2 Power supply via stop light (24N)............................................................................... 32
5.7.3 Multi-Voltage .............................................................................................................. 33
5.8 System monitoring...................................................................................................... 35
5.8.1 Warnings and system messages ............................................................................... 35
5.8.2 Pneumatic redundancy .............................................................................................. 37
5.9 Brake functions........................................................................................................... 38
5.9.1 Nominal value detection............................................................................................. 38
5.9.2 Load Sensing Valve (LSV) ......................................................................................... 40
5.9.3 Pressure control ......................................................................................................... 44
5.9.4 Overload protection....................................................................................................45
5.9.5 Anti-Lock Braking System (ABS) ............................................................................... 46
5.9.6 Roll Stability Support (RSS) ....................................................................................... 47
5.9.7 Standstill function ....................................................................................................... 48
5.9.8 Emergency braking function....................................................................................... 49
5.9.9 Test mode .................................................................................................................. 49
5.10 ECU-internal functions ............................................................................................... 50
5.10.1 Odometer ................................................................................................................... 50
5.10.2 Service signal ............................................................................................................. 51
5.10.3 ServiceMind................................................................................................................ 51
5.10.4 Axle load output.......................................................................................................... 52
5.10.5 Notebook function ...................................................................................................... 54
5.10.6 Operating data record (ODR)..................................................................................... 54
6GIO functions........................................................................................................................ 58
6.1 Lifting axle control ...................................................................................................... 59
6.2 Tag axle control with residual pressure maintenance................................................ 63
6.3 Integrated electronically controlled air suspension system (ECAS) .......................... 64
6.3.1 Nominal level control.................................................................................................. 69
6.3.2 Normal level ............................................................................................................... 70

TEBS E Table of Contents
6
6.3.3 Green warning lamp ...................................................................................................72
6.3.4 Temporary deactivation of automatic level control.....................................................73
6.4 Speed switch (ISS 1 and ISS 2) and RTR .................................................................75
6.5 RSS active signal (TEBS E2 or higher)......................................................................77
6.6 ABS active signal (TEBS E2 or higher)......................................................................77
6.7 Traction help...............................................................................................................78
6.8 External axle load sensor ...........................................................................................81
6.9 Dynamic wheelbase control .......................................................................................82
6.9.1 Manoeuvering assistance (OptiTurnTM)......................................................................82
6.9.2 Drawbar load reduction (OptiLoadTM).........................................................................84
6.9.3 Connecting the components.......................................................................................85
6.10 Forced lowering and deactivation of the lifting axle function......................................89
6.11 Brake lining wear indicator .........................................................................................91
6.12 Power supply and data communication on GIO5.......................................................93
6.13 Speed signal...............................................................................................................94
6.14 Steady positive voltage 1 and 2 .................................................................................95
6.15 Road finisher brake ....................................................................................................96
6.15.1 Proximity switch..........................................................................................................99
6.16 Trailer Extending Control..........................................................................................101
6.17 Current vehicle length (Trailer Length Indication) (as of version TEBS E4) ............103
6.18 Tilt warning (Tilt Alert) ..............................................................................................105
6.19 Overload detection ...................................................................................................107
6.20 SafeStart...................................................................................................................108
6.21 Electronic parking brake (with version TEBS E4 or higher) .....................................110
6.22 Relaxation function (Bounce Control).......................................................................112
6.23 Steering axle lock .....................................................................................................113
6.24 Forklift control ...........................................................................................................115
6.25 Brake release function..............................................................................................117
6.26 Emergency stop light (Emergency Brake Alert) .......................................................118
6.27 Immobilizer ...............................................................................................................120
6.28 Freely configurable functions ...................................................................................125
7External systems ................................................................................................................126
7.1 Electronic expansion module (ELEX).......................................................................126
7.1.1 TailGUARD functions ...............................................................................................127
7.1.2 Connection from ISO 12098.....................................................................................133
7.1.3 Battery supply and battery charging.........................................................................134
7.2 Trailer Remote Control .............................................................................................136
7.3 External ECAS..........................................................................................................137
7.4 Trailer Central Electronic..........................................................................................138
7.5 Tire pressure monitoring system (IVTM)..................................................................139
7.6 Telematics (TrailerGUARD) .....................................................................................141
8Installation notes for vehicle installation and retrofitting ..............................................142
8.1 Data on the TEBS E Modulator................................................................................142
8.2 Connections..............................................................................................................144
8.3 Installation in vehicle ................................................................................................145
8.3.1 RSS installation regulation .......................................................................................146

Table of Contents
TEBS E
7
8.4 Cable installation / Cable fastening.......................................................................... 148
8.5 Installation height sensor ......................................................................................... 150
8.6 Installation of Immobilizer components.................................................................... 152
8.7 Installation of Trailer Remote Control....................................................................... 152
8.8 Installation of TailGUARD components ................................................................... 153
8.9 Installation of eTASC ............................................................................................... 164
9Start-up................................................................................................................................ 165
9.1 Parameter definition with TEBS E Diagnostic Software .......................................... 165
9.2 Functional test .......................................................................................................... 166
9.3 Start-up of the LIN ultrasonic sensors...................................................................... 167
9.4 Calibrate the height sensors .................................................................................... 169
9.4.1 Calibration for vehicles with mechanical suspension............................................... 170
9.5 Documentation ......................................................................................................... 171
10 Operation............................................................................................................................. 172
10.1 Warning messages .................................................................................................. 172
10.2 Operation with Trailer Remote Control..................................................................... 172
10.3 Operation of ECAS level control .............................................................................. 180
10.4 Operation of traction help.........................................................................................182
10.5 Operation OptiLoad / OptiTurn................................................................................. 182
10.6 Lifting axles operation .............................................................................................. 183
10.7 Operating the Immobilizer ........................................................................................ 183
11 Workshop notes .................................................................................................................184
11.1 Maintenance............................................................................................................. 184
11.2 System training and PIN .......................................................................................... 184
11.3 Diagnostic Hardware................................................................................................ 185
11.4 Tests / Simulations................................................................................................... 186
11.5 Replacement and repair........................................................................................... 188
11.6 Tuning the vehicle .................................................................................................... 190
11.7 Disposal / Recycling................................................................................................. 192
12 Appendix ............................................................................................................................. 193
12.1 Pneumatic ports for TEBS E .................................................................................... 193
12.2 Pin assignment TEBS E Modulators and ELEX....................................................... 195
12.3 Cable overview......................................................................................................... 201
12.4 GIO diagram............................................................................................................. 210
12.5 Brake diagram .......................................................................................................... 212
Index.......................................................................................................................................... 217

1 TEBS E
Disclaimer
8
1 Disclaimer
We assume no liability for the correctness, completeness or actuality of the infor-
mation in this document. All technical information, descriptions and images are ap-
plicable for the day of printing this document or respective supplements. We retain
the right to any changes as a result of continuous further development.
The content of this document provides no guarantees nor warranted characteristics
nor can it be construed as such. Liability for damages is strictly excluded, as long
as there has been no respective intention or gross negligence on our part or any
forced legal provisions in opposition.
Text and graphics are subjected to our utilisation rights, copying or distribution in
any form require our approval.
Any brand markings, even if not indicated as such, are subject to the rules of the
labelling rights. If legal disputes arise from the utilisation of the information in this
document, these are exclusively to be handled under the regulations of national
law.
In so far as components or individual formulations of this applicable legal status
documentation are no longer or not fully relevant, the remaining parts of the docu-
mentation remain unaffected thereby in their content and validity.

TEBS E 2
Symbols used
9
2 Symbols used
WARNING
Potential hazard situation which can cause death or serious personal injury if the
safety instruction is not observed.
CAUTION
Potential hazard situations that can cause minor or moderate personal injury if the
safety instruction is not observed.
Important instructions, information, or tips that you should always observe.
Reference to information on the Internet
• List
– Step
Consequence of an action
TEBS E version The system comprises:
• TEBS E as of version 0 (July 2007)
• TEBS E as of version 1 (September 2008)
• TEBS E as of version 1.5 (December 2009)
• TEBS E as of version 2 (November 2010)
• ELEX as of version 0 (November 2010)
• TRC as of version 0 (November 2010)
• TEBS E as of version 2.5 (January 2012)
• ELEX as of version 1 (January 2012)
• TRC as of version 1 (January 2012)
• TEBS E as of version 4 (January 2014)
• ELEX as of version 2 (January 2014)

3 TEBS E
Safety information
10
3 Safety information
Observe all required regulations and instructions:
– Read this publication thoroughly.
Adhere to all instructions, information and safety information to prevent injury to
persons and damage to property.
WABCO will only guarantee the security, reliability and performance of their
products and systems if all information in this publication is adhered to.
– Make sure to follow the specifications and instructions of the vehicle manufac-
turer.
– Maintain all accident regulations of the business as well as regional and na-
tional regulations.
Make provisions for a safe work environment:
Only trained and qualified technicians are to perform any work on the vehicle.
– Use personal protective equipment if required (protective goggles, respiratory
protection, ear protectors, etc.).
Pedal actuations can lead to severe injuries if persons are in the vicinity of the ve-
hicle. Make sure that pedals cannot be actuated as follows:
– Switch the transmission to ‘neutral’ and actuate the park brake.
– Secure the vehicle against rolling with chocks.
– Fasten a visible note to the steering wheel indicating the work is being per-
formed on the vehicle and that the pedals are not to be actuated.
Avoid electrostatic charge and uncontrolled discharging (ESD):
Note during construction and building the vehicle:
– Prevent potential differences between components (e. g. axles) and the vehicle
frame (Chassis).
Make sure that the resistance between metallic parts of the components to the
vehicle frame is lower than 10 Ohm.
Connect moving or insulated vehicle parts such as axles electrically conductive
with the frame.
– Prevent potential differences between the towing vehicle and the trailer.
Make sure that an electrically conductive connection is made between metal
parts in the towing vehicle and the coupled trailer via the coupling (king pin, fifth
wheel, claws with pins), even without a cable being connected.
– Use electrically conductive bolted connections when fastening the ECUs to the
vehicle frame.
– Run the cable in metallic casing if at all possible (e. g. inside the U-beam) or
behind metallic and grounded protective plating, to minimise the influence of
electro-magnetic fields.
– Avoid the use of plastic materials if they can cause electrostatic charging.
– For electrostatic painting, connect the ground line of the ISO 7638 plug connec-
tion (pin 4) to the paint ground (vehicle chassis).
Note during repair and welding work on the vehicle:
– Disconnect the battery - if installed in the vehicle.
– Disconnect cable connections to devices and components and protect the plug-
ins and connections from contamination and humidity.
– Always connect the grounding electrode directly with the metal next to the weld-
ing position when welding, to prevent magnetic fields and current flow via the
cable or components.
– Make sure that current is well conducted by removing paint or rust.
– Prevent heat influences on devices and cabling when welding.

TEBS E 3
Safety information
11
Special note when using prefabricated TEBS support modules for installation
in the vehicle:
By optimising production processes at trailer manufacturers, many prefabricated
TEBS support modules are installed in the trailer. The TEBS E Modulators as well
as many different valves are fastened to these cross-member supports. These
support modules are often painted so that when installing in the vehicles, the elec-
trical contact between the vehicle frame and the support module has to be properly
connected again.
Ensuring the electrical contact between the support module and the vehicle frame:
– Fasten the support module with electrically conductive bolted fasteners using
self-tapping screws with a conducting surface to the vehicle frame.
The resistance of the support module and the frame must be < 10 Ohm.

4 TEBS E
Introduction
12
4 Introduction
This document is intended for use by the manufacturers of trailer vehicles and
workshops.
Since the Trailer EBS E is a very complex system, this system description is ex-
tensive. Here are a couple of notes on the structure of the document:
Braking system
This chapter provides a description of the functions that are required to meet legal
guidelines, such as the ABS, RSS and other braking control functions.
GIO functions
Besides controlling wheel brakes, the Trailer EBS E Premium variant has a number
of functions that can be created specific to the respective vehicle. Besides the solu-
tions ‘prepared’ by WABCO, such as the control of air suspension systems or the
dynamic wheelbase control, the methods for implementing customisable third-party
controllers from the vehicle manufacturer is also explained in this chapter.
External systems
This chapter provides you with information on the following external systems,
which can be connected to the Trailer EBS E Modulator: Electronic expansion
module ELEX (including descriptions on possible additional functions), Trailer Re-
mote Control, (trailer remote control), tire pressure monitoring (IVTM), External
ECAS, Trailer Central Electronic and Telematics (TrailerGUARD).
Installation notes for vehicle installation and retrofitting
This chapter contains descriptions on how individual components and cables are
installed and mounted.
Start-up
Besides start-up and calibration, this chapter also provides information on parame-
ter settings and setting with the TEBS E Diagnostic Software.
Operation
This chapter describes in more detail how to use certain functions via operating
units (SmartBoard, Trailer Remote Control etc.).
Workshop notes
This chapter mainly provides notes on maintenance, system diagnosis, trouble-
shooting, fine tuning and on repairing/replacing components.
Appendix
The appendix contains diagrams and overviews.

TEBS E 4
Introduction
13
Further information
Open the WABCO website http://www.wabco-auto.com.
Here click on Product catalogue INFORM.
Enter the document number into the product number field.
Click on the Start button.
Click the Publications radio button.
Please note that the documents are not always available in all language versions.
Publications Brochure Number
xx = Language
code*
General Repair and Test Information 815 xx0 109 3
CAN-Router / CAN-Repeater – System Description 815 xx0 176 3
Diagnosis Hardware/Software – User Manual 815 xx0 037 3
ECAS for towing vehicle – System Description 815 xx0 025 3
Compressed air brake equipment for trailers 815 xx0 034 3
IVTM - system description 815 xx0 045 3
ODR tracker – Operating manual 815 xx0 149 3
SmartBoard – Operating Instructions 815 xx0 138 3
SmartBoard – System description 815 xx0 136 3
TASC Trailer Air Suspension Control – Function and assembly 815 xx0 186 3
Trailer Central Electronic I / II Trailer Central Electronics - system
description 815 xx0 030 3
Trailer EBS E connections – Poster 815 xx0 144 3
Trailer EBS E – Replacing the modulator 815 980 183 3
Trailer EBS E System Overview – Poster 815 xx0 143 3
TrailerGUARD (Telematics) – System Overview 815 xx0 179 3
Telematics (TrailerGUARD) – System Description 815 xx0 181 3
Trailer Remote Control - Operating Manual 815 990 193 3
Trailer Remote Control – Installation and connection instructions 815 xx0 195 3
Couplings catalogue 815 xx0 080 3
*Language code xx: 01 = English, 02 = German, 03 = French, 04 = Spanish, 05 = Italian, 06 = Dutch, 07 = Swedish,
08 = Russian, 09 = Polish, 10 = Croatian, 11 = Romanian, 12 = Hungarian, 13 = Portuguese (Portugal), 14 = Turkish,
15 = Czech, 16 = Chinese, 17 = Korean, 18 = Japanese, 19 = Hebrew, 20 = Greek, 21 = Arabic, 24 = Danish, 25 =
Lithuanian, 26 = Norwegian, 27 = Slovenian, 28 = Finnish, 29 = Estonian, 30 = Latvian, 31 = Bulgarian,
32 = Slovakian, 34 = Portuguese (Brazil), 98 = multilingual, 99 = nonverbal

4 TEBS E
Introduction
14
4.1 System design
This chapter provides you with a general overview of function and structure of the
basic systems.
4.1.1 braking system
Standard semitrailer with 2S/2M ABS configuration
Standard drawbar trailer with 4S/3M ABS configuration
Legend
1Power supply via ISO 7638 2Control line 3Supply line 4Stop light supply 24N
via ISO 1185 (op-
tional)
5TEBS E modulator (with integrated
pressure sensors and integrated
backup valve)
6Park release emergency
valve (PREV) 7Overload pro-
tection valve 8Service brake system
reservoir
9ABS rotational speed sensor 10 EBS relay valve for control-
ling the 2nd axle (3rd modu-
lator)
11 Support bel-
lows 12 Tristop® cylinder
The lines represent the cabling and piping of the components.

TEBS E 4
Introduction
15
4.1.2 Braking system with conventional air suspension
With the introduction of the new Trailer EBS E braking system the piping and ca-
bling for the trailer braking and air suspension system has been simplified consid-
erably.
Trailer braking system with conventional air suspension
Legend
1Power supply via ISO 7638 2Control line 3Supply line
4Stop light supply 24N via ISO 1185
(optional) 5Pneumatic Extension Module (PEM) 6Charging valve (integrated in
the PEM)
7Overload protection valve (integrated in
the PEM) 8Service brake part for the Tristop
cylinders 9Tristop® cylinder
10 Service brake system reservoir 11 Reservoir for the air suspension 12 Lifting/lowering valve (e.g.
TASCTASC)
13 Red button for actuating the parking
brake system (on PREV) 14 Black button for releasing the auto-
matic brake (on PREV) 15 Support bellows
16 Lifting axle valve 17 Levelling valve 18 ABS rotational speed sensor
19 TEBS E Modulator 20 Park-release emergency valve
(PREV)
The lines represent the cabling and piping of the components.
Braking system
The trailer vehicle is connected to the towing vehicle via two hose couplings for
supply pressure (3) and control pressure (2). The park release emergency valve
(PREV, 20) is used to conduct the control pressure to the TEBS E modulator (19).
The PREV is equipped with a red actuating button (13) for actuating the parking
brake, as well as a further black actuating button (14) for releasing the brake which
is automatically actuated when the trailer vehicle is unhitched. The compressed air

4 TEBS E
Introduction
16
from the reservoir flows to the Pneumatic Extension Module (PEM, 5) via a check
valve integrated in the PREV.
The PEM includes the following functions:
• a charging valve for securing pressure in the air braking system apart from the
air suspension,
• an overload protection valve to protect the wheel brakes from overloading –
when service and parking brake are actuated simultaneously,
• a pressure distribution for the supply ‘air suspension’ and supply ‘service brake’.
The TEBS E Modulator controls the service brake components (8) for the Tristop®
cylinders (9). At least two rotational-speed sensors (18) are connected for sensing
the wheel speeds. A pressure test connection is also provided on the PEM for
measuring the current braking pressure. The PEM charges the service brake sys-
tem reservoir (10) with the supply pressure from the PREV.
The same line is used to supply the TEBS E Modulator with supply pressure from
the reservoir. The reservoir for the air suspension system (11) is charged via the
charging valve integrated in the PEM. The charging valve has the task to ensure
that primary pressure is maintained in the ‘Brake’ reservoir and thus the ability of
the towing vehicle to brake, in the event of a pressure drop in the air suspension
system. In order to protect the wheel brakes from overloading from the additional
brake force (diaphragm part and spring chamber of the Tristop® cylinder actuated
simultaneously), an overload protection valve (7) is integrated in the PEM. The
pressure is distributed to the Tristop® cylinders (9) by the PEM.
The parking brake is actuated by pressing the red button on PREV (13). This ex-
hausts the parking brake component of the Tristop® cylinder so that the integrated
spring can actuate the wheel brake. If the service brake is also used while the
parking brake is actuated, the braking pressure flows into the parking brake com-
ponent of the Tristop® cylinders via the overload protection valve, thereby relieving
the force in the parking brake component in proportion to the braking force built up
in the service brake component and so ensuring that there is no addition of force.
Conventional air suspension system
The conventional air suspension system consists of a levelling valve (17) and a lift-
ing/lowering valve, e.g. TASC (12) see chapter 6.4 ‘Speed switch (ISS 1 and ISS 2)
and RTR’, page 75. Both valves are supplied with supply pressure from the PEM.
The levelling valve adjusts to the normal level (ride height) of the trailer vehicle by
adjusting the amount of air in the support bellows (15). The lifting/lowering valve
can be used to change the level of the trailer vehicle manually, e. g. for loading or
unloading. In addition, a lifting axle valve (16), which is modulated by the TEBS E
Modulator relative to load, may also be installed. The lifting axle valve is also sup-
plied with supply pressure from the PEM.

TEBS E 4
Introduction
17
4.1.3 Electronically controlled air suspension system (ECAS)
An electronically controlled air suspension (ECAS) is an integral part of the
TEBS E Modulator (Premium).
1-point control with a height sensor and a lifting axle (for semitrailers)
The brake lines are not shown in this schematic.
Legend
1Power supply via ISO 7638 2Control line 3Supply line
4Stop light supply 24N via ISO 1185 (optional) 5Height sensor 6TEBS E Modulator (Premium) with integrated
control unit and integrated bellows pressure
sensor for lifting axle control
7External remote control unit, e.g. SmartBoard,
Trailer Remote Control, ECAS remote control
unit or ECAS control box
8ECAS solenoid
valve
(with lifting axle
control)
9Charging valve
10 Lifting bellows 11 Tristop® cylinder 12 Support bellows
13 Service brake system reservoir 14 Reservoir for the
air suspension 15 Park-release emergency valve (PREV)
The lines represent the cabling and piping of the components.

4 TEBS E
Introduction
18
2-point control with two height sensors
Legend
1TEBS E Modulator (Premium)
480 102 06. 0 2Electronic expansion module (ELEX)
446 122 070 3Battery box 446 156 090 0
4ECAS solenoid valve
472 880 001 0
Optionally 472 905 111 0
(+ pulse-controlled lifting axle)
5External remote control unit, e.g. SmartBoard
446 192 110 0 6Height sensors
441 050 100 0
7Cable for TEBS E battery supply
449 808 ... 0
(not required with TEBS E4 or
higher)
8Battery distribution cable and/or light
449 803 ... 0 9Cable for SmartBoard
449 906 ... 0
10 ECAS 2-point control cable
449 439 ... 0 11 Switch (for activating/deactivating the battery
charge) 12 Cable for height sensor
449 811 ... 0
13 Cable for ELEX supply
449 303 020 0 14 Supply cable 449 273 … 0 15 TEBS E battery cable
449 807 … 0
16 Cable for switch 449 714 … 0
2 point control can also be implemented without ELEX. This applies for
the Premium or multi-voltage variant.
ECAS solenoid valves or two eTASC can be used for control of the air
suspension.

TEBS E 4
Introduction
19
4.2 Overview of functions
TEBS E
Modulator
(Standard)
TEBS E
Modulator
(Premium)
TEBS E
Modulator
(Multi-Voltage)
From version:
Basic functions
2S/2M TEBS E0 TEBS E0 TEBS E1.5
4S/2M –TEBS E0 TEBS E1.5
4S/2M+1M –TEBS E0 TEBS E2
4S/3M –TEBS E0 TEBS E2.5
Roll Stability Support (RSS) TEBS E0 TEBS E0 TEBS E1.5
RSS communication in road trains
CAN 5V connection for subsystems (IVTM, Telematics, SmartBoard) TEBS E0 TEBS E0 TEBS E1.5
CAN 5V and power supply on GIO5 (telematics) –TEBS E0 TEBS E1.5
RSS active signal TEBS E0 TEBS E0 TEBS E2
ABS active signals TEBS E0 TEBS E0 TEBS E2
Operation Data Recorder (ODR) TEBS E0 TEBS E0 TEBS E1.5
Speed-dependent functions
Speed signal TEBS E0 TEBS E0 TEBS E2
Speed signal 1 / RTR TEBS E0 TEBS E0 TEBS E2
Speed switch 2 TEBS E1 TEBS E1 TEBS E2
Lifting axle control
Lifting axle (with lifting axle or ECAS valve) Lifting axle valve only TEBS E0 TEBS E2
2 separate lifting axles (with lifting axle or ECAS valve) Lifting axle valve only TEBS E0 TEBS E2
Lifting axle control with LACV-IC –TEBS E2.5 –
Traction help TEBS E0 TEBS E0 TEBS E2
Start traction help by means of reverse gear
Forced lowering TEBS E0 TEBS E0 TEBS E2
Individual forced lowering of lifting axles
OptiTurn (manoeuvering assistance) –TEBS E0 TEBS E2
Start OptiTurn via reversing
OptiLoad (Drawbar load reduction) –TEBS E0 TEBS E2
Traction help ‘off-road’ TEBS E1 TEBS E1 TEBS E2
Forklift control –TEBS E2 TEBS E2
Forklift control on 2 lifting axles (change of the main axle) –
Internal ECAS function
Electronic level control (ECAS 1-point control) –TEBS E0 TEBS E2
Electronic level control ECAS 2-point control with ELEX –TEBS E2 TEBS E2

4 TEBS E
Introduction
20
TEBS E
Modulator
(Standard)
TEBS E
Modulator
(Premium)
TEBS E
Modulator
(Multi-Voltage)
From version:
Internal ECAS function
Electronic level control ECAS 2-point control without ELEX –
Unloading level –TEBS E0 TEBS E2
Normal level II –TEBS E1 TEBS E2
Tag axle control with residual pressure maintenance –TEBS E2 TEBS E2
Green warning lamp –TEBS E2 TEBS E2
Deactivation of the automatic level control –TEBS E2 TEBS E2
eTASC support –TEBS E3 TEBS E3
Brake functions
Connection ‘Road finisher brake’ TEBS E0 TEBS E0 TEBS E2
Proximity switch for road finisher brake –TEBS E1 TEBS E2
Relaxation function TEBS E1 TEBS E1 TEBS E2
Brake release function (Bounce Control) TEBS E1 TEBS E1 TEBS E2
Brake release function (advanced) –TEBS E2.5 TEBS E2.5
Trailer Extending Control –TEBS E2 TEBS E2
Safety functions
Brake lining wear indicator (BVA) TEBS E0 TEBS E0 TEBS E2
Roll Stability Adviser (Trailer Remote Control) TEBS E1 TEBS E1 TEBS E2
Immobilizer –TEBS E1.5 –
Additional brake light (Emergency Brake Light) –TEBS E2 TEBS E2
SafeStart –TEBS E2.5 TEBS E2.5
Electronic parking brake ––
TiltAlert TEBS E0 TEBS E0 TEBS E2
TiltAlert only with raised tipping body
Overload message via indicator lamp
Other functions
Freely configurable digital function with output TEBS E0 TEBS E0 TEBS E2
Freely configurable analogue function with output TEBS E0 TEBS E0 TEBS E2
Steady positive voltage 1 and 2 TEBS E0 TEBS E0 TEBS E2
Steering axle lock TEBS E1 TEBS E1 TEBS E2
ServiceMind TEBS E2 TEBS E2 TEBS E2
Notebook function TEBS E2 TEBS E2 TEBS E2
Overload message via indicator lamp –
This manual suits for next models
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