WAGNER W 125 User manual

wagner-group.com
WOOD & METAL SPRAYER
W 125
OPERATING INSTRUCTIONS
AUS

W 125
AB
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
7
6
4
5
3
1/2

W 125
d
A B C
2
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5-15 cm
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A
B
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1
4
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W 125
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2
4
3

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W 125 GB
Contents
1. Explanation of symbols used .....................................................5
2. General Safety Instructions ......................................................5
3. Safety Instructions for Spray Guns ...............................................8
4. Description/ Scope of delivery ...................................................9
5. Coating Materials ................................................................9
6. Start-up .........................................................................9
7. Adjusting the desired Spray Setting ..............................................9
8. Adjusting the Material Volume (Fig. 5) ..........................................10
9. Spray Technique ...............................................................10
10. Taking Out of Operation and Cleaning.........................................10
11. Maintenance ................................................................. 11
12. Spare Parts List ...............................................................11
13. Correction of Malfunctions....................................................11
14. Technical Data................................................................12
15. Environmental protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
16. Important Note regarding Product Liability! ................................... 13
Translation of the original operating instructions
1. Explanation of symbols used
This symbol indicates a potential danger for you or for the device.
Under this symbol you can nd important information on how to
avoid injuries and damage to the device.
Danger of electrical shock
i
Indicates tips for use and other particularly useful information.
2. General Safety Instructions
Caution! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refer to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.

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1. Safety at the workplace
a) Keep your workplace clean and well lit. Disorder or unlit workplaces may result in
accidents.
b) Never use the tool in hazardous areas that contain ammable liquids, gases or
dusts. Power tools generate sparks that can ignite the dust or vapors.
c) Keep children and other persons away when using the power tool. You can lose
control of the tool if you are distracted.
2. Electrical Safety
a)
The tool plug must t into the socket.The plug may not be modied in any form.
Do not use adaptor plugs together with protective-earthed tools. Unmodied
plugs and suitable sockets reduce the risk of an electric shock.
b) Avoid physical contact with earthed surfaces such as pipes, heating elements,
stoves and refrigerators. The risk through electric shock increases if your body is
earthed.
c)
Keep the equipment away from rain and moisture. The risk of an electric shock
increases if water penetrates electrical equipment.
d) Do not misuse the mains lead by carrying the tool by the lead, hanging it from
the lead or by pulling on the lead to remove the plug. Keep the lead away from
heat, oil, sharp edges or moving tool parts. Damaged or twisted leads increase the
risk of an electric shock.
e) If you work outdoors with a power tool, only use extension cables suitable for
outdoor use. The use of an extension lead that is suitable for outdoors reduces the risk
of an electric shock.
f)
If you cannot avoid using the tool in a damp environment, use a residual current
operated circuit-breaker. Using a residual current operated circuit-breaker avoids the
risk of electric shock.
3. Safety of Persons
a)
Be attentive. Pay attention to what you are doing and work sensibly with a
power tool. Do not use the tool if you are tired or under the inuence of drugs,
alcohol or medication. Just a moment of inattentiveness while using the tool can lead
to serious injuries.
b) Wear personal safety equipment and always wear safety goggles Wearing
personal protective equipment, such as dust mask, non-slip safety shoes, safety helm
or ear protection, depending on the type of power tools, reduces the risk of injury.

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W 125 GB
c) Avoid accidental starting-up. Make sure that the electric tool is switched o
before you connect it to the power supply, pick it up or carry it. Accidents can
occur if you carry the power tool while your nger is on the switch or if you connect the
power tool to the power supply which it is on.
d) Remove setting tools or wrenches before switching on the power tool. A tool
or wrench that is in a rotating tool part can lead to injuries.
e)
Avoid an unnatural posture. Ensure that you are standing securely and have your
balance at all times. This ensures that you can control the tool better in unexpected
situations.
f) Wear suitable clothing. Do not wear wide clothing or jewellery. Keep your hair,
clothes and gloves away from moving parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
g)
Do not lull yourself into a false sense of security and do not think yourself above
the safety rules for electric tools, even if you are familiar with the electric tool
following extensive practical experience. Careless use can lead to serious injuries
in fractions of a second.
4. Usage and treatment of the electric tool
a) Do not overload the tool. Use the power tool designed for the work that you
are doing. You work better and safer in the specied performance range if you use the
suitable power tool.
b)
Do not use power tools whose switch is defective. A power tool that cannot be
switched on or o is dangerous and has to be repaired.
c) Remove the plug from the socket before carrying out tool settings, changing
accessories or putting the tool away. This precautionary measure prevents
unintentional starting of the tool.
d) Store unused power tools so that they are inaccessible to children. Do not let
persons use the tool who are not familiar with it or who have not read these
instructions. Power tools are dangerous when they are used by inexperienced persons.
e) Take proper care of your tools. Check whether the moving parts function
trouble-free and do not jam, whether parts are broken or damaged so that
the tool function is impaired. Have damaged parts repaired before using the
tool. Many accidents have their origin in power tools that have been maintained badly.
f)
Use the power tool, accessories, insert tools, etc. in accordance with these
instructions and in a fashion specied for this special tool type.Take the working
conditions and the activity to be carried out into consideration. The use of power
tools for purposes other than the intended ones can lead to dangerous situations.

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W 125GB
g) Keep the handles and grip surfaces dry, clean and free of oil and grease. Slippery
handles and grip surfaces hamper safe operation and control of the electric tool in
unforeseen situations.
5. Service
a)
Have your tool repaired only by qualied specialist personnel and only with
original spare parts. This ensures that the tool safety is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s
service agent or a similarly qualied person in order to avoid a safety hazard.
3. Safety Instructions for Spray Guns
•
The device may not be used in workplaces covered by the explosion-protection
regulations.
•
There must be no sources of ignition such as, for example, open res, smoke of lit
cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the
vicinity during spraying.
•
Do not spray any substances whose hazard potential is not known.
•
Before working on the spray gun remove the power plug from the socket.
•
Do not use the spray guns to spray ammable substances.
•
The spray guns are not to be cleaned with ammable solvents.
•
Caution against dangers that can arise from the sprayed substance and observe the
text and information on the containers or the specications given by the substance
manufacturer.
•
Caution! Wear breathing equipment: Paint mist and solvent vapors are damaging to
health. Always wear breathing equipment and only work in well ventilated rooms or
using supplementary ventilating equipment. It is advisable to wear working clothing,
safety glasses, ear protection and gloves.
CAUTION: DANGER OF INJURY!
Never point the spray stream towards human beings or animals.
Sockets and plugs must be masked. Risk of an electric shock as a
consequence of sprayed material entering the socket!
•
When working with theW 125 indoors as well as outdoors ensure that no solvent vapors
are sucked in by the spray gun.
•
When working outdoors, be aware of the wind direction. Wind can carry the coating
substance across greater distances - thus causing damage.When working indoors, provide
for adequate ventilation.
•
Do not let children handle the device.
•
Never open the device yourself in order to carry out repairs in the electrical system!
With original Wagner accessories and spare parts, you have the guarantee that all
safety regulations are fullled.

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W 125 GB
4. Description/ Scope of delivery
Description/ Scope of delivery (Fig. 1)
1) Air Cap 2) Nozzle
3)
Union nut with material volume regulation 4) Trigger
5) ON/OFF switch 6) Air lter
7) Container
5. Coating Materials
Coating Materials Suitable for Use
Glazes, Wood preservatives undiluted
Paints containing solvents and water-soluble paints, primers dilute by 5 - 10%
Coating Materials Not Suitable for Use
Wall paints, materials that contain highly abrasive components, facade paint, caustic
solutions and acidic coating substances. Flammable materials.
Paints, varnishes and glazes can be sprayed undiluted or slightly diluted.Paints, varnishes and glazes can be sprayed undiluted or slightly diluted.
1. Stir the material up and put the required amount into the paint container.
2. If the convey capacity is too low, add 5 - 10% dilution step-by-step until the convey
capacity fulls your requirements.
6. Start-up
Before connecting to the mains supply, be sure that the supply voltage is identical with
the value given on the rating plate.
•
Unscrew the container from the spray gun.
•
Aligning suction tube. (Fig. 2)
If the suction tube is positioned correctly, the container contents can be sprayed
without almost any residue.
When working on lying objects: Turn the suction tube forwards. (Fig. 2 A)
Spraying work when working on overhead objects: Turn the suction tube rearwards.
(Fig. 2 B)
•
Set the container on a sheet of paper, pour in the prepared coating material and screw
the container tightly onto the spray gun.
7. Adjusting the desired Spray Setting
WARNING! Danger of injury! Never pull the trigger guard while adjusting
the air cap.
Turn the air cap (g. 3, 2) to the desired spray setting position (arrow).

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Fig. 4 A = vertical at jet for horizontal surfaces
Fig. 4 B = horizontal at jet for vertical surfaces
Fig. 4 C = circular jet for corners, edges and hard-to-reach surfaces
8. Adjusting the Material Volume (Fig. 5)
Adjust the volume of material by turning the union nut from 1 - 8.
9. Spray Technique
•
The spray result depends heavily on the smoothness and cleanliness of the surface to be
sprayed. Therefore the surface should be carefully prepared and kept free of dust.
•
Cover all surfaces not to be sprayed.
•
It is advisable to test the spray gun on cardboard or a similar surface to nd the correct
setting.
Important: Begin spraying outside of the target area and avoid interruptions inside the
target area.
•
Correct (Fig. 6a) Be sure to hold the spray gun at an even distance of approx. 5 - 15 cm
to the target object.
•
Incorrect (Fig. 6b) Heavy spray fog build-up, uneven surface quality.
10. Taking Out of Operation and Cleaning
Proper cleaning is the prerequisite for problem-free operation of the paint application
device. No warranty claims are accepted in case of improper or no cleaning. When
processing 2-component varnishes, clean the device immediately.
WARNING! Never hold the spray gun rear part under water or immerse it
into liquids. Clean the housing only with a moistened cloth.
1) Turn o the machine and remove the plug.
2) Unscrew the container. Empty any remaining coating material back into the material
tin.
3) Pull out the suction tube with container seal.
4) Turn the union nut (Fig. 7, 1) beyond the lock at level 1 to remove it. Remove the air
cap (2) and pull out the front section of the gun (3). Pull the nozzle (4) out of the front
part of the spray gun.
CAUTION! Never clean the spray gun with metal objects.
5) Clean all parts carefully using a brush and water or solvent (depending on the material
being processed). Take particular care to ensure that the ventilation hole (Fig. 8) is
clear.
Assembly
1)1) Insert the nozzle (Fig. 9) into the gun body so that the slots in the nozzle engage inInsert the nozzle (Fig. 9) into the gun body so that the slots in the nozzle engage in

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W 125 GB
the gun body's 3 guide rails.the gun body's 3 guide rails.
2) Put the air cap onto the nozzle and tighten it using the union nut.
3) Place the container seal from below on the suction tube and slide it over the collar,
while turning the container seal slightly.
4) Insert the suction tube with container seal in the gun body.
11. Maintenance
WARNING! Never operate the machine without the air lter; dirt could be
sucked in and interfere with the function of the machine. Disconnect plug
before changing parts.
•
Pull the air lter out of the gun and re-insert cleaned or new air lters (Fig. 10).
12. Spare Parts List
Spare Parts List (Fig. 11)
Pos. Designation Order No.
1 Spray gun front part complete incl. 600 ml container 2419438
2 Set comprising union nut, air cap, nozzle 2419415
3 Container with cover 2370528
4 Air lter 2414439
13. Correction of Malfunctions
ProblemProblem CauseCause RemedyRemedy
No coating
material
emerges from
the nozzle
•
Nozzle clogged
•
Feed tube clogged
•
Material volume too small
•
No pressure build-up in container
•
Clean
•
Clean
•
Increase the material
volume
•
Tighten container
Coating
material drips
from the nozzle
•
Nozzle worn • Change
Atomisation too
coarse / Spray
jet pulsates
•
Viscosity of coating material too
high
•
Material volume too large
•
Nozzle contaminated
•
Air lter heavily soiled
•
Too little pressure build-up in
container
•
Thin
•
Reduce the material volume
•
Clean
•
Change
•
Tighten container

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W 125GB
ProblemProblem CauseCause RemedyRemedy
Too much fog of
coating material
(Overspray)
•
Distance to the object too large
•
Material volume too large •
Reduce distance
•
Reduce the material volume
14. Technical Data
Technical Data
Max. viscosity 100 DIN-s
Power source 240 V~ , 50 Hz
Power consumption 365 W
Protection Class I
Max. ow rate 150 ml/min
Sound pressure level* 75 dB (A); Uncertainty K = 4 dB
Sound pressure output* 86 dB (A); Uncertainty K = 4 dB
Oscillation level* < 2.5 m/s²; Uncertainty K = 1.5 m/s²
Weight 1.2 kg
* Measured in accordance with EN 50580:2014
Information about the oscillation level
The specied oscillation level has been measured according to a standard test
procedure and can be used to compare against electric tools.
The oscillation level is also for determining an initial assessment of the vibrational strain.
Attention! The vibration emission value can dier from the specied value when the
electric tool is actually in use, depending on how the electric tool is being used. It is
necessary to specify safety measures to protect the operating personnel.These measures
are based on an estimated shutdown during the actual conditions of use (all parts of the
operating cycle are taken into consideration here, for example periods when the electric
tool is switched o, and, when it is switched on but running without any load).
15. Environmental protection
The device and all accessories and packaging have to be recycled in an
environmentally friendly manner. Do not dispose of the appliance with
household waste. Support environmental protection by taking the appliance
to a local collection point or obtain information from a specialist retailer.
Leftover paint and solvents may not be emptied into drains, the sewage system
or disposed of as household rubbish. It has to be disposed of separately as
special waste. Please pay special attention to the instructions on the product
packaging.

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W 125 GB
16. Important Note regarding Product Liability!
According to an EU directive, the manufacturer is only liable without limitation for faults
in the product if all parts come from the manufacturer or have been approved by the
manufacturer and have been mounted to the device and are operated properly. If third-
party accessories or spare parts are used, the manufacturer is exonerated wholly or partly
from his/her liability if use of the third-party accessories or spare parts have caused a
defect in the product.
3+1 years guarantee
The guarantee runs for three years, counting from the date of sale (sales slip). The
guarantee is extended by a further 12 months if the device is registered online within
4 weeks of the purchase at www.wagner-group.com/3plus1. Registration is only
possible if the buyer is in agreement with the data being stored that is entered during
registration. The guarantee covers and is restricted to free-of-charge rectication
of faults which are demonstrably attributable to the use of faulty materials in
manufacture, or assembly errors; or free-of-charge replacement of the defective parts.
The guarantee does not cover incorrect use or commissioning or tting or repair work
which is not stated in our operating instructions. Wearing parts are also excluded from
the guarantee. The guarantee excludes commercial use. We expressly reserve the right
to full the guarantee. The guarantee expires if the tool is opened up by persons other
than WAGNER service personnel. Transport damage, maintenance work and loss and
damage due to faulty maintenance work are not covered by the guarantee. Under
any guarantee claim, there must be proof of purchase of the tool through submission
of the original receipt. Wherever legally possible, we exclude all liability for injury,
damage or consequential loss, especially if the tool has been used for a purpose other
than that stated in the operating instructions, commissioned or repaired other than
in accordance with our operating instructions or if repairs are performed by someone
who is unqualied. We reserve the right to perform any repairs in excess of those
stated in our operating instructions. In case of guarantee or repair, please refer to your
point of sale.
EU Declaration of conformity
We declare under sole responsibility that this product conforms to the following
relevant stipulations:
2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU
Applied harmonised norms:
EN 60745-1, EN 50580, EN 62233, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3

Irrtümer und Änderungen vorbehalten.
Not responsible for errors and changes.
Sous réserves d’erreurs et de modifications.
Fouten en wijzigingen voorbehouden.
J. WAGNER GMBH
Otto-Lilienthal-Str. 18
88677 Markdorf
T +49 0180 - 55 9246 37
F [phone]
WAGNER SPRAYTECH (UK) LTD
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Silverstone Park
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Northants NN12 8GX
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Part. No. 2419134 B
05/2021_RS
© Copyright by J.Wagner GmbH
FHC SRL
Via Stazione 94,
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I