WAGNER W200 User manual

wagner-group.com
DGB NL F
WOOD & METAL SPRAYER
W 200
ORIGINAL
BETRIEBSANLEITUNG

W 200
1
1/2
9
83
15
6
754
14
13
11
10
2
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➟
➟
➟
➟
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16
12
17

W 200
4
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a
b
B
5
3
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W 200
a
b
8
11
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67
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1
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W 200
12
234
13
14
12
7
6
8
10
7
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12 A
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12 B
12
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16
15
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4321
18
17
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19

W 200
+ + ............ 58
  
..........................................1 - 14
D
.........................................15 - 28
GB
.........................................29 - 42
F
.........................................43 - 56
NL
Fragen? · Questions? · Des questions? · Vragen?

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Contents
1. Explanation of symbols used ...................................................16
2. General Safety Instructions ....................................................16
3. Safety Instructions for Spray Guns ..............................................18
4. Description/ Scope of delivery .................................................19
5. Coating Materials Suitable for Use ..............................................20
6. Coating Materials Not Suitable for Use..........................................20
7. Preparation of the Coating Material ............................................20
8. Start-up ......................................................................20
9. Adjusting the desired Spray Setting ............................................21
10. Adjusting the Material Volume (Fig. 8) .........................................21
11. Spray Technique..............................................................21
12. Interruption of Work till 4 Hours...............................................22
13. Taking Out of Operation and Cleaning.........................................22
14. Maintenance ................................................................. 23
15. Spare Parts ...................................................................24
16. Accessories...................................................................24
17. Correction of Malfunctions....................................................24
18. Technical Data................................................................ 25
19. Environmental protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
20. Important Note regarding Product Liability! ...................................26
Translation of the original operating instructions
MANY THANKS FOR PLACING YOUR TRUST IN US
We would like to congratulate you on purchasing this brand product from Wagner;
we are sure that you will enjoy working with it greatly.
Please read the Operating Manual carefully and observe the safety information
before starting the device. Store the Operating Manual in a safe place close to the
product in case it needs to be used by someone else.
We would be happy to be of assistance if you have any questions, suggestions or requests.
Please contact us via the phone number included on the back page or via our homepage,
www.wagner-group.com/service.

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1. Explanation of symbols used
This symbol indicates a potential danger for you or for the device.
Under this symbol you can nd important information on how to
avoid injuries and damage to the device.
Danger of electrical shock
i
Indicates tips for use and other particularly useful information.
Devices and accessories marked with this symbol are suitable for
processing low-viscosity materials such as paints, glazes and wall
paints specically designed for this purpose.
If a material bears this logo, it is particularly well suited for use with
the relevant device.
2. General Safety Instructions
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refer to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of ammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2. Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodied plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.

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c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of electric
shock.
3. Safety of Persons
a) Be attentive. Pay attention to what you are doing and work sensibly with a
power tool. Do not use the tool if you are tired or under the inuence of drugs,
alcohol or medication. Just a moment of inattentiveness while using the tool can lead
to serious injuries.
b)
Wear personal safety equipment and always wear safety goggles Wearing
personal protective equipment, such as dust mask, non-slip safety shoes, safety helm
or ear protection, depending on the type of power tools, reduces the risk of injury.
c)
Avoid accidental starting-up. Make sure that the electric tool is switched o
before you connect it to the power supply, pick it up or carry it. Accidents can
occur if you carry the power tool while your nger is on the switch or if you connect the
power tool to the power supply which it is on.
d) Remove setting tools or wrenches before switching on the power tool. A tool
or wrench that is in a rotating tool part can lead to injuries.
e)
Avoid an unnatural posture. Ensure that you are standing securely and have your
balance at all times. This ensures that you can control the tool better in unexpected
situations.
f) Wear suitable clothing. Do not wear wide clothing or jewellery. Keep your hair,
clothes and gloves away from moving parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
g)
Do not lull yourself into a false sense of security and do not think yourself above
the safety rules for electric tools, even if you are familiar with the electric tool
following extensive practical experience. Careless use can lead to serious injuries
in fractions of a second.

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4. Usage and treatment of the electric tool
a) Do not overload the tool. Use the power tool designed for the work that you
are doing. You work better and safer in the specied performance range if you use the
suitable power tool.
b)
Do not use power tools whose switch is defective. A power tool that cannot be
switched on or o is dangerous and has to be repaired.
c) Remove the plug from the socket before carrying out tool settings, changing
accessories or putting the tool away. This precautionary measure prevents
unintentional starting of the tool.
d) Store unused power tools so that they are inaccessible to children. Do not let
persons use the tool who are not familiar with it or who have not read these
instructions. Power tools are dangerous when they are used by inexperienced persons.
e) Take proper care of your tools. Check whether the moving parts function
trouble-free and do not jam, whether parts are broken or damaged so that
the tool function is impaired. Have damaged parts repaired before using the
tool. Many accidents have their origin in power tools that have been maintained badly.
f)
Use the power tool, accessories, insert tools, etc. in accordance with these
instructions and in a fashion specied for this special tool type.Take the working
conditions and the activity to be carried out into consideration. The use of power
tools for purposes other than the intended ones can lead to dangerous situations.
g)
Keep the handles and grip surfaces dry, clean and free of oil and grease. Slippery
handles and grip surfaces hamper safe operation and control of the electric tool in
unforeseen situations.
5. Service
a) Have your power tool serviced by a qualied repair person using only
identical replacement parts. This will ensure that the safety of the power tool is
maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s
service agent or a similarly qualied person in order to avoid a safety hazard.
3. Safety Instructions for Spray Guns
•
Caution! Wear breathing equipment: Paint mist and solvent vapors are damaging to
health. Always wear breathing equipment and only work in well ventilated rooms or
using supplementary ventilating equipment. It is advisable to wear working clothing,
safty glasses, ear protection and gloves.

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CAUTION: DANGER OF INJURY!
Never point the spray stream towards human beings or animals.
•
Do not use the spray guns to spray ammable substances.
•
The spray guns are not to be cleaned with ammable solvents.
•
Caution against dangers that can arise from the sprayed substance and observe the
text and information on the containers or the specications given by the substance
manufacturer.
•
Do not spray any liquid of unknown hazard potential.
•
The device may not be used in workplaces covered by the explosion-protection
regulations.
•
To avoid the hazard of explosion when spraying, provide for eective natural or
articial ventilation.
•
There must be no sources of ignition such as, for example, open res, smoke of lit
cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the
vicinity during spraying.
•
Ensure that no solvent vapors are sucked in by the unit. Do not spray onto the unit!
•
The spray gun is not a toy; children must therefore not be allowed to handle it or play
with it.
•
Before working on the spray gun remove the power plug from the socket.
•
Cover areas that are not to be sprayed. When working keep in mind that wind, for
example, may transport paint mist over great distances and cause damage.
•
The units may only be used with a functional valve. If paints rises in the ventilating
hose (Fig. 12 A, item 14) do not operate the unit further! Dismantle and clean the
ventilating hose, valve and diaphragm and replace the diaphragm if necessary.
•
Do not lay the spray gun.
With original WAGNER accessories and spare parts, you have the guarantee that all
safety regulations are fullled.
4. Description/ Scope of delivery
Description/ Scope of delivery (Fig. 1)
1 Air cap 11 Air lter
2 Nozzle 12 Mains lead
3 Union nut 13 Spray gun holder
4 Standard spray attachment 14 Container
5 Trigger guard 15 Ventilating hose
6 Material volume regulation 16 Valve
7 Handle 17 Stir stick
8 ON/OFF switch 18 Replacement nozzle seal*
9 Air hose 19 Lubricating grease*
10 Carrying belt
* This is inside the container: remove it before starting operations!

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5. Coating Materials Suitable for Use
Water- and solvent-based paints, nishes, primers, 2-component paints, clear nishes,
automotive nishes, staining sealers and wood sealer-preservatives.
All coating materials with the red Perfect Spray logo.
6. Coating Materials Not Suitable for Use
Wall paints without the red Perfect Spray logo.
Materials that contain highly abrasive components, plaster, facade paint, caustic solutions
and acidic coating substances. Flammable materials.
7. Preparation of the Coating Material
The enclosed spray attachment can be used to spray paints, varnishes and glazes that are
undiluted or slightly diluted. Detailed information is available in the technical data sheet
of the manufacturer (Internet Download).
1. Stir the material up and put the required amount into the paint container.
Thinning recommendation
Sprayed material
Glazes undiluted
Wood preservatives, mordants, oils, disinfection agents,
plant protective agents undiluted
Paints containing solvents and water-soluble paints,
primers, vehicle coating paints, thick-lm glazes dilute by 5 - 10 %
Wall paints with the red Perfect Spray logo
dilute in accordance with
manufacturer's instructions
2. If the convey capacity is too low, add 5 - 10 % dilution step-by-step until the convey
capacity fulfils your requirements.
8. Start-up
Before connecting to the mains supply, be sure that the supply voltage is identical with
the value given on the rating plate.
•
Attach the carrying strap to the unit. (Fig. 2)
•
Unscrew the container from the spray gun.
•
Aligning suction tube. (Fig. 3)
If the suction tube is positioned correctly, the container contents can be sprayed
without almost any residue.
When spraying horizontal surfaces, turn suction tube forward. (Fig. 3 A)
When spraying objects overhead, turn suction tube back. (Fig. 3 B)

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•
Set the container on a sheet of paper, pour in the prepared coating material and
screw the container tightly onto the spray gun.
•
Connect the front part with the rear part of the gun. (Fig. 5)
•
Mount the air hose (Fig. 4, a + b). Insert the air hose rmly into the connection of the
unit and the gun handle. The position of the hose is not relevant.
•
Insert the spray gun into the gun holder on the unit.
•
Put the machine down only on a level, clean surface. Otherwise, the gun may suck in
dust, etc.
•
Sling on the carrying strap with the unit.
•
Remove the spray gun from the gun holder and point it at the object to be coated.
•
It is advisable to test spray cardboard or a similar material in order to determine the
material quantity and the spray pattern.
•
Press the ON/OFF switch at the device.
9. Adjusting the desired Spray Setting
WARNING! Danger of injury! Never pull the trigger guard while adjusting
the air cap.
With the union nut (g. 7, 1) slightly unscrewed, turn the air cap (2) to the desired
spraysetting position (arrow). Then tighten the union nut.
Fig. 6 A = vertical at jet for horizontal surfaces
Fig. 6 B = horizontal at jet for vertical surfaces
Fig. 6 C = circular jet for corners, edges and hard-to-reach surfaces
10. Adjusting the Material Volume (Fig. 8)
Set the material volume by turning the regulator on the trigger guard of the spray gun
- turn to the left lower material volume
+ turn to the right higher material volume
11. Spray Technique
•
The spray result depends heavily on the smoothness and cleanliness of the surface to
be sprayed. Therefore the surface should be carefully prepared and kept free of dust.
•
Cover all surfaces not to be sprayed.
•
Cover screw threads or similar parts of the target object.
•
It is advisable to test the spray gun on cardboard or a similar surface to nd the
correct setting.
Important: Begin spraying outside of the target area and avoid interruptions inside
the target area.

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The spray movement should come from the arm, not just from the wrist. This ensures
that a uniform distance is maintained between the spray gun and the spray surface
during the spray operation. Select a distance of 5 - 15 cm, depending on the desired
spray jet width.
Fig. 9 a: CORRECT Even distance to the object.
Fig. 9 b: INCORRECT Uneven distance causes uneven coating.
•
Move the spray gun evenly cross-wise or up-and-down, depending on the spray
pattern setting.
•
An even movement of the spray gun results in an even surface quality.
•
When coating material builds up on the nozzle and air cap, clean both parts with a
solvent or water.
12. Interruption of Work till 4 Hours
•
Turn the machine o.
•
Insert the spray gun into the gun holder.
•
When processing 2-component varnishes, clean the device immediately.
13. Taking Out of Operation and Cleaning
Proper cleaning is the prerequisite for problem-free operation of the paint application
device. No warranty claims are accepted in case of improper or no cleaning.
1) Turn the machine o. Vent the container in case of longer breaks and after the work
has been terminated. This can be done by briey turning open and then closing the
container or by pulling the trigger guard and letting the paint into the original paint
container.
2) Divide the spray gun. Press the hook (Fig. 5 "click") slightly downwards. Turn the gun
front part and gun rear part against each other.
3)
Unscrew the container. Empty any remaining coating material back into the material tin.
4) Preclean the container and feed tube with a brush. Clean the ventilating bore (Fig.12,C).
5) Pour solvent or water into the container. Screw the container back on.
Do not use ammable materials for cleaning purposes.
6) Assemble the gun again (Fig. 5).
7) Turn on the machine and spray the solvent or water into a container or a cloth.
8) Repeat the above procedure until the solvent or water emerging from the nozzle is clear.
9) Turn o the machine and divide the spray gun.
10) Screw of the container and empty it. Pull out the suction tub with container seal.
CAUTION! Never clean seals, diaphragm and nozzle or air holes of the spray gun
with metal objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited
extent. Do not immerse in solvent, only wipe.
11) Pull the ventilating hose (Fig.12 A, 14) at the top from the gun body. Screw o the valve
cover (15). Remove the diaphragm (16). Clean all the parts carefully.

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12)Unscrew the union nut and remove the air cap and nozzle. Clean the air cap, nozzle
seal and nozzle with a brush and solvent or water (Fig. 12, 5).
13) Clean the outside of the spray gun and container with a cloth soaked in solvent or water.
14)Assemble the parts again (see “Assembly”).
Assembly
The unit may only be operated with an integer diaphragm (Fig. 12 A, 16).
1)
Place the diaphragm (Fig. 12 A, 16) with the pin facing upwards on the bottom section
of the valve. Also see the marking on the gun body.
2) Place on the valve cover (Fig. 12 A, 15) and screw it closed.
3) Place the ventilating hose (Fig. 12 A, 14) on the valve cover and on the nipple at the
gun body.
4) Push the nozzle seal (g. 12 B, 4) over the needle (19); the groove (slot) should point
towards you.
5) Put the nozzle onto the gun body and nd the correct position by turning it. (Fig. 10)
6) Put the air cap (Fig. 12, 2) onto the nozzle (3) and tighten it using the union nut (1).
7) Place the container seal (Fig. 12, 13) from below on the suction tube and slide it over
the collar, while turning the container seal slightly.
8) Insert the suction tube with container seal in the gun body.
14. Maintenance
WARNING! Never operate the machine without the air lter; dirt could be sucked in
and interfere with the function of the machine. Disconnect plug before
changing parts.
Change the air lter if it is soiled. For this pull the air lter out of the unit (Fig. 11). Insert a
new air lter with the at side at the back (looking towards the unit).
In order to mount the gun more easily apply lubricating grease (enclosed) liberally
to the O-ring at the gun front part (Fig. 12, 18).

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15. Spare Parts
Spare Parts List (Fig. 12)
Pos. Name Order No.
1 Union nut 2362 873
2 Air cap 2362 877
3 Nozzle 2362 878
4 Nozzle seal 0417 706
5 Standard spray attachment incl. 800 ml. container 2361 730
6 Handle 2362 879
7 Air hose 2308 501
8 Carrying belt 2322 299
10 Air lter 2308 502
11 Container with cover 800 ml 0413 909
12 Suction tube 2362 876
13 Container seal 2323 039
14, 15, 16 Ventilating hose, valve cover, diaphragm 2304 027
17 Stir stick 2304 419
Lubricating grease 2315 539
16. Accessories
The CLICK&PAINT SYSTEM with additional spray attachments and accessories oers
the right tool for each work.
Further information about theWAGNER range of products for renovating is available
under www.wagner-group.com
17. Correction of Malfunctions
Problem Cause Remedy
No coating material
emerges from the
nozzle
•
Nozzle clogged
•
Material volume setting
turned too far to the left (-)
•
No pressure build-up in
container
•
Container empty
•
Feed tube loose
•
Feed tube clogged
➞Clean
➞Turn to the right (+)
➞Tighten container
➞Rell
➞Insert
➞Clean

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Problem Cause Remedy
Coating material
drips from the
nozzle
•
Coating material assembly
at air cap, nozzle or needle
•
Nozzle loose
•
Nozzle seal worn
•
Nozzle worn
➞Clean
➞Union nut tighten
➞Change
➞Change
Atomisation too
coarse •
Material volume too large
•
Material volume adjusting
screw turned too far to the
right (+)
•
Nozzle contaminated
•
Viscosity of coating material
too high
•
Too little pressure build-up
in container
•
Air lter heavily soiled
➞Turn material volume
adjusting screw to the
left(-)
➞Clean
➞Dilute further
➞Tighten container
➞Change
Spray jet pulsates • Coating material in
container running out
•
Nozzle seal worn
•
Air lter heavily soiled
➞Rell
➞Replace
➞Change
Coating material
causes "paint tears" •
Too much coating material
applied
•
Viscosity of coating material
too low
➞Turn material volume
adjusting screw to the left(-)
Too much fog of
coating material
(Overspray)
•
Distance to the object too
large
•
Too much coating material
applied
➞Reduce distance
➞Turn material volume
adjusting screw to the left (-)
Paint in the
ventilating hose •
Diaphragm soiled
•
Diaphragm defective
➞Clean the diaphragm
➞Replace the diaphragm
18. Technical Data
Technical Data
Max. viscosity: 170 DIN-s
Power source: 230 V, ~ 50 Hz
Power consumption: 460 W
Atomizing output: 130 W
Max. ow rate: 150 ml/min
Double insulation:

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Technical Data
Sound pressure level*: 72 dB (A); Uncertainty K = 4 dB
Sound pressure output*: 85 dB (A); Uncertainty K = 4 dB
Oscillation level*: < 2.5 m/s²; Uncertainty K = 1.5 m/s²
Air hose length: 1.8 m
Weight: approx. 2.0 kg
* Measured in accordance with EN 60745-1
Information about the oscillation level
The specied oscillation level has been measured according to a standard test
procedure and can be used to compare against electric tools.
The oscillation level is also for determining an initial assessment of the vibrational strain.
Attention! The vibration emission value can dier from the specied value when the
electric tool is actually in use, depending on how the electric tool is being used. It is
necessary to specify safety measures to protect the operating personnel.These measures
are based on an estimated shutdown during the actual conditions of use (all parts of the
operating cycle are taken into consideration here, for example periods when the electric
tool is switched o, and, when it is switched on but running without any load).
19. Environmental protection
The device and all accessories and packaging have to be recycled in an
environmentally friendly manner. Do not dispose of the appliance with
household waste. Support environmental protection by taking the appliance
to a local collection point or obtain information from a specialist retailer.
Leftover paint and solvents may not be emptied into drains, the sewage system
or disposed of as household rubbish. It has to be disposed of separately as
special waste. Please pay special attention to the instructions on the product
packaging.
20. Important Note regarding Product Liability!
According to an EU directive, the manufacturer is only liable without limitation for faults
in the product if all parts come from the manufacturer or have been approved by the
manufacturer and have been mounted to the device and are operated properly. If third-
party accessories or spare parts are used, the manufacturer is exonerated wholly or partly
from his/her liability if use of the third-party accessories or spare parts have caused a
defect in the product.

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Warning
If the supply cord of this appliance is
damaged, it must only be replaced
by a repair shop appointed by the
manufacturer, because special purpose
tools are required.
Warning: Do not connect the blue
or brown wire to the earth
terminal of the plug! The
wires in this mains lead are
coloured in accordance with
the following code:
blue = neutral brown = live
As the colours of the wires in the mains lead of this appliance may not correspond with
the coloured markings identiying the terminals in your plug, proceed as follows:
•
Should the moulded plug have to be replaced, never re-use the defective plug or
attempt to plug it into a dierent 13 A socket. This could result in an electric shock.
•
Should it be necessary to exchange the fuse in the plug only use fuses approved by
ASTA in accordance with BS 1362. 5 Amp fuses may be used.
•
To ensure that the fuse and fuse carrier are correctly mounted please observe the
provided markings or colour coding in the plug.
•
After changing the fuse, always make sure that the fuse carrier is correctly inserted.
Without the fuse carrier, it is not permissible to use the plug.
•
The correct fuses and fuse carriers are available from your local electrical supplies
stockist.

28
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3+1 years guarantee
The guarantee runs for three years, counting from the date of sale (sales slip). The
guarantee is extended by a further 12 months if the device is registered online within
4 weeks of the purchase at www.wagner-group.com/3plus1. Registration is only
possible if the buyer is in agreement with the data being stored that is entered during
registration. The guarantee covers and is restricted to free-of-charge rectication
of faults which are demonstrably attributable to the use of faulty materials in
manufacture, or assembly errors; or free-of-charge replacement of the defective parts.
The guarantee does not cover incorrect use or commissioning or tting or repair work
which is not stated in our operating instructions. Wearing parts are also excluded from
the guarantee. The guarantee excludes commercial use. We expressly reserve the right
to full the guarantee. The guarantee expires if the tool is opened up by persons other
than WAGNER service personnel. Transport damage, maintenance work and loss and
damage due to faulty maintenance work are not covered by the guarantee. Under
any guarantee claim, there must be proof of purchase of the tool through submission
of the original receipt. Wherever legally possible, we exclude all liability for injury,
damage or consequential loss, especially if the tool has been used for a purpose other
than that stated in the operating instructions, commissioned or repaired other than
in accordance with our operating instructions or if repairs are performed by someone
who is unqualied. We reserve the right to perform any repairs in excess of those
stated in our operating instructions. In case of guarantee or repair, please refer to your
point of sale.
EU Declaration of conformity
We declare under sole responsibility that this product conforms to the following
relevant stipulations:
2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU
Applied harmonised norms:
EN 60745-1, EN 50580, EN 62233, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3
The EU declaration of conformity is enclosed with the product.
If required, it can be re-ordered using order number 2362400.