WAGO 767-9101 User manual

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Manual
WAGO-SPEEDWAY 767
Power Divider, 24 VDC
767-9101
Version 3.0.0
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2 WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
© 2015 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]om
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]om
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [e-mail]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende d er List e f ür T e xtm ar ke E i nb a nd_ v orn e == =

WAGO-SPEEDWAY 767 Table of Contents 3
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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Table of Contents
1Notes about this Documentation................................................................. 5
1.1 Validity of these Operating Instructions ................................................... 5
1.2 Copyright................................................................................................... 5
1.3 Symbols..................................................................................................... 6
1.4 Number Notation....................................................................................... 8
1.5 Font Conventions ...................................................................................... 8
2Important Notes ........................................................................................... 9
2.1 Legal Bases ............................................................................................... 9
2.1.1 Subject to Changes ............................................................................... 9
2.1.2 Personnel Qualification ........................................................................ 9
2.1.3 Use in Compliance with Underlying Provisions ................................ 10
2.1.4 Technical Condition of Specified Devices ......................................... 10
2.2 Safety Advice (Precautions).................................................................... 11
2.3 Safety Equipment .................................................................................... 12
2.4 Notes on Operation ................................................................................. 13
3Device Description ..................................................................................... 14
3.1 Connectors............................................................................................... 15
3.2 Marking Possibilities and Fastening ....................................................... 16
3.3 Display Elements .................................................................................... 17
3.4 Labeling................................................................................................... 18
3.5 Dimensions.............................................................................................. 20
3.6 Technical Data ........................................................................................ 21
3.6.1 General Information ........................................................................... 21
3.6.2 Supply................................................................................................. 21
3.6.3 Isolation .............................................................................................. 21
3.7 Approvals ................................................................................................ 22
4Mounting..................................................................................................... 23
4.1 Information on Mounting........................................................................ 23
4.2 Tools and Accessories Required for Mounting....................................... 24
4.3 Direct Mounting on Your System ........................................................... 25
4.4 Mounting on a Carrier Rail (only with WAGO Accessories)................. 26
4.4.1 Fastening the Carrier Rail Adapter to the Module ............................. 26
4.4.2 Fastening the Module with Carrier Rail Adapter to a Carrier Rail .... 27
4.5 Mounting on a Profile Rail (only with WAGO Accessories) ................. 28
4.5.1 Fastening the Profile Adapter to the Module ..................................... 28
4.5.2 Fastening the Module with Profile Adapter to a Profile Rail............. 29
4.6 Marking and Replacing the Marking Spaces .......................................... 30
4.7 Mounting the Spacer in the Case of Compact Arrangement................... 31
5Connecting Data and Supply Cables........................................................ 33
5.1 Notes ....................................................................................................... 33
5.2 Required Accessories .............................................................................. 34
5.3 Connecting M23 Supply Cable ............................................................... 35
5.4 Connecting M12 Supply Cable ............................................................... 36
6Commissioning ........................................................................................... 38

4 Table of Contents WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
7Diagnostics.................................................................................................. 39
7.1 LED Signaling......................................................................................... 39
8Service ......................................................................................................... 40
8.1 Replacing the Module ............................................................................. 40
8.1.1 Disconnecting the Cables ................................................................... 40
8.1.2 Removing the Module from Your System ......................................... 41
8.1.3 Removing the Module from the Carrier Rail ..................................... 41
8.1.4 Removing the Module from the Profile Adapter................................ 42
8.1.5 Connecting the Module ...................................................................... 42
8.2 Disposal................................................................................................... 42
List of Figures ...................................................................................................... 43
List of Tables........................................................................................................ 44
=== En de der Lis te für T extmar ke Verz eich nis_vor ne == =

WAGO-SPEEDWAY 767 Notes about this Documentation 5
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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1 Notes about this Documentation
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The module shall only be installed and operated in conjunction with these
operating instructions and the system description.
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Observe release notes!
Please note that, within the SPEEDWAY system, a function is provided without
restriction only if all system's components have the same system-wide firmware
release. Therefore, always observe the appropriate release notes on products used.
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Supply layout!
In addition to these operating instructions, you will need the "WAGO
SPEEDWAY 767, System Description and Information" manual, which can be
downloaded at www.wago.com. There you will find information regarding supply
layout, etc.
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Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation is
included, if necessary.
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1.1 Validity of these Operating Instructions
These operating instructions are only applicable to the WAGO SPEEDWAY 767
Series module Power Divider, 24 VDC, 767-9101.
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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6 Notes about this Documentation WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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WAGO-SPEEDWAY 767 Notes about this Documentation 7
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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8 Notes about this Documentation WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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1.4 Number Notation
Table 1: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
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1.5 Font Conventions
Table 2: Font Conventions
Font Type
Indicates
italic
Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu
Menu items are marked in bold letters.
e.g.: Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets.
e.g.: [F5]
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WAGO-SPEEDWAY 767 Important Notes 9
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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2 Important Notes
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This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
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2.1 Legal Bases
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2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
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2.1.2 Personnel Qualification
All sequences implemented on the module may only be carried out by electrical
specialists with sufficient knowledge in automation. The specialists must be
familiar with the current standards and guidelines for the module and automation
environment.
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10 Important Notes WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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2.1.3 Use in Compliance with Underlying Provisions
The module 767-9101 is used to provide power to the 767 Series components.
Because power can be supplied separately or in supply groups, supplying power
to I/O nodes distributed over a large expansion is possible. Detailed information
can be found in the manual entitled "System Description and Notes."
The module shall not be used in conjunction with safety-related features (e.g.,
emergency-off apparatuses).
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The module may not be used to control safety-related functions, i.e. it cannot be a
functional part of a safety function.
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The module may only be operated in combination with components of the WAGO
SPEEDWAY 767 Series.
The module was developed for applications requiring IP 67 (NEMA type 6, 6P)
protection.
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Applications other than those described in this manual are not permitted.
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2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. WAGO
Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of
changes in hardware or software as well as to non-compliant usage of devices.
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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WAGO-SPEEDWAY 767 Important Notes 11
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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2.2 Safety Advice (Precautions)
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Electric voltage!
Operate the 767 Series components exclusively with 24 VDC PELV (Protective
Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources. Failure
to comply may result in electric shock.
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Hot connection sockets!
Even when taking into account derating, high surface temperatures on the metallic
connection sockets and on the enclosure can arise during operation. If the 767
Series component has been in operation, allow it to cool off before moving it.
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The highest current carrying capacity of the M23 supply contacts is 24A!
The supply lines of the M23 supply input shall only be charged with a maximum
of 8A for ULS and 16A for UA. If the maximum current carrying capacity is
exceeded, both the connectors and components will be damaged. The module
supply input is not automatically monitored for overload.
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The highest current carrying capacity of the M12 supply contacts is 4A!
Supply lines ULS and UAof the M12 supply outputs shall each be charged with a
maximum of 4A. If the maximum current carrying capacity is exceeded, both the
connectors and components will be damaged. The module supply output is not
automatically monitored for overload.
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Exposed connections!
If connections have not been closed with protective caps, liquid or dirt can
penetrate the components of the 767 Series module and ruin it. Therefore, close
all unnecessary connections with protective caps, which must be ordered
separately, in order to maintain the IP67 degree of protection. (See "Accessories"
section of the fieldbus coupler/controller manual.)
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•Disconnect the power supply from the system on which you wish to mount
the 767 Series device.
•Observe the appropriate accident prevention regulations for your system
during assembly, start-up, maintenance, and repairs. For example, BGV A3,
"Electrical systems and equipment".

12 Important Notes WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
•The operating instructions for the 767 Series module and the system
description must be laid out ready on site.
•Observe the exact positioning (coding) between plug and socket.
•The 767 Series device shall not come into contact with substances having
seeping and insulating properties. Otherwise, additional measures shall be
taken for the device, such as installation of an enclosure that is resistant to
the above-mentioned substance properties.
•Electronic components fulfilling the ESD requirements according to the IEC
61000-6-2 are integrated in the 767 device. As higher voltages may occur,
under unfavorable circumstances, due to electrical charge in the field,
discharge must be ensured before performing work on the 767 system.
•Ensure that the potential equalization is correctly laid out.
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•For transmission of the power supply, use only pre-assembled WAGO
power supply cables, so the specified characteristics of the technical data
can be achieved.
•The cable for the power supply infeed must be self-assembled. This requires
an M23 connector with the IP 67 degree of protection. This can be obtained
from WAGO. Use power supply cable with a maximum cross section of 2.5
mm².
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•Replace defective or damaged modules (e.g., deformed connections), else
function disruptions can occur in the respective fieldbus stations or nodes.
•When laying any cables, make sure that you do not lay them within the
shear range of movable machine parts.
•For each activity, observe the corresponding personnel qualification in the
corresponding Section.
•Observe the marking on the front and rear side of the module.
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2.3 Safety Equipment
All 767 Series products are designed to meet the requirements of IP67. This
includes complete protection against accidental contact with electrical voltage and
currents – even when wet.
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WAGO-SPEEDWAY 767 Important Notes 13
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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2.4 Notes on Operation
When integrating the 767 module in your machine or system, all the currently
applicable norms, regulations and guidelines shall be observed during all
activities: for example, BGV A3, "Electrical systems and equipment",
DIN EN 418, EN 60204. The emergency stop equipment shall remain effective in
all operating modes of the system and machine.
For protection from electromagnetic interferences
•Connect your system to protective earth (PE), and
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• Ensure that the cable routing and the installation of the supply lines are
correct.
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The following elements for 24 V supply shall be present:
•Outer lightning protection on buildings
•Inner lightning protection of supply lines and signal lines
•Safe electrical separation of low voltage 24 VDC through PELV (Protective
Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources
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14 Device Description WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
Pos: 18.1 /All e S eri en ( Al lg emei ne Mod ule) /Ü bers chr ift e n f ür alle S er ie n/G er ä te b esc hr eib u ng /G er ät ebe s chr ei b u ng - Ü ber sc hr ift 1 @ 3\mod_1233756084656_21.docx@ 27096@ 1 @ 1
3 Device Description
Pos:18.2/Serie767(WAGO-SPE ED WA Y) / Ger ät eb esc hrei bu ng /I /O-M o d ule/ G er ät e bes chr eib ung 7 67-910 1 @ 7 \mod_1266917259890_21.docx@ 51200 @ @ 1
The sole purpose of the module without S-BUS connection or fieldbus
connection) is to provide power to the 767 Series components.
There is the possibility of individual and group supply of modules with higher
power requirements. For this purpose, the module offers six M12 Power supply
outputs. See the manual "System Description and Information".
When using an M23 connector with a connectable conductor cross-section up to
2.5 mm2feeds (ULS and UA) over greater distances are possible.
Detailed information regarding the properties of the module is available in section
"Technical Data".
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WAGO-SPEEDWAY 767 Device Description 15
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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3.1 Connectors
Pos:18.5/Serie767(WAGO-SPE ED WA Y) / Ans chl üs s e/I / O-M od ule /A nsc hl üs se 767- 9101- Bild @ 7\mod_1267614518217_21.docx@ 51627@ @ 1
Figure 1: Connectors
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Table 3: Legend
Position
Description
Function
1
Supply outputs X1 – X6
M12 plug, A-coded
For supplying power to 767 Series
components (individual and supply
group).
2
Supply input
M23 socket
For infeed of U
LS
and U
A
supply voltages.
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1
2
1

16 Device Description WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
Pos:18.8/Serie767(WAGO-SPEED WA Y) / Be fes ti g ung / I/ O-M odul e/ Bes c hri ft u ng u n d B ef esti g ung 76 7-9101 - Bil d @ 7\mod_1266934723343_21.docx@ 51355@ 2 @ 1
3.2 Marking Possibilities and Fastening
Figure 2: Marking possibilities and fastening
Pos:18.9/Serie767(WAGO-SPEED WA Y)/ Be fes ti g ung/ I/ O-M o dul e/ Leg en de z u B es c hr ift u ng und B ef est ig u ng 767-9101 @ 7\mod_1266934791562_21.docx@ 51358@ @ 1
Table 4: Legend for figure "Marking possibilities and fastening"
Position
Description
Function
10
Module marker card
For identifying the module within a
fieldbus node.
11
Mounting holes for M4
screws
For fastening the module.
12
Marker strips
For identifying the supply outputs.
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10
11
12
11

WAGO-SPEEDWAY 767 Device Description 17
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
Pos: 18.1 1 / Al l e S er ie n ( All g em ei ne M o dul e) /Üb er sc hr i ft en f ür all e S eri en/ G erät e bes c hr ei b ung/ An z eig e el em e nt e - Ü ber sc hr ift 2 @ 4\mod_1240984390875_21.docx@ 31964@ 2 @ 1
3.3 Display Elements
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Figure 3: Display elements
Pos: 18.1 3 / S er ie 767 ( W AG O-S PE ED WA Y) /A nz ei g eel e m en te/ I/ O-M o dul e/ Leg en de z u A nz eig e ele men te 767-9101, Pos. 1 7+18: St atus UA u nd ULS @ 7\mod_1267619173223_21.docx@ 51637@ @ 1
Table 5: Legend for figure "Display elements"
Position
LED
Color
Meaning
17
UA
Green
Actuator supply is present.
18
ULS
Green
Logic supply is present.
Detailed informations
Detailed information can be found in Section "Operational Messages of the
Module".
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17
18

18 Device Description WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
Pos: 18.1 5. 1 / Al l e S er ie n ( All g em ei ne M o dul e) /Üb er sc hr i ft en f ür all e S eri e n/ G erät e besc hr ei b ungB e dr uc ku ng - Über sc hr ift 2 @ 4\mod_1241082409515_21.docx@ 32035@ 2 @ 1
3.4 Labeling
Pos: 18.1 5. 2 / S er ie 767 ( W AG O-SPEEDWAY)/Bedruckung/I/O-Mo dul e/ Be dr uc ku ng 767-9 101 - Bild @ 7\mod_1267620284476_21.docx@ 51641@ @ 1
Figure 4: Labeling
Pos: 18.1 5. 3 / S er ie 767 ( W AG O-SPEEDWAY)/Bedruckung/I/O-Mo dul e/ Leg en de z ur Bedr uc ku ng 767-910 1 @ 7 \mod_1267621575421_21.docx@ 51650@ @ 1
Table 6: Legend for figure "Labeling"
Position
Description
30
Manufacturer's mailing address
31
Connection assignment and coding type for supply outputs
32
Connection assignment and coding type for supply input
33
Information on approvals and CE marks
34
Clear labeling of the module
35
Item number
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34
31
30
35
32
33

WAGO-SPEEDWAY 767 Device Description 19
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
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On the side of the module is a label, with information that would prove useful in
the case of a complaint:
•BA: Work order number (40)
•SN: Serial number (40)
•Manufacturing number (41)
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Figure 5: Label on the module
Pos: 18.1 6 / S er ie 767 ( W AG O-SPEEDWAY)/Bedruckung/I/O-Mo dul e/ Bedr uc ku ng s ei tl ich - Legende9101@ 16\mod_1378979430049_21.docx@ 131302@ @ 1
Table 7: Description of manufacturing number
Abbreviation
Description
WW
Week of production
JJ
Year of production
HW
Hardware release index
h1h2h3
Internal manufacturer information
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41
40

20 Device Description WAGO-SPEEDWAY 767
767-9101 Power Divider, 24 VDC
Manual
Version 3.0.0
Pos: 18.1 8 / Al l e S er ie n ( All g em ei ne M o dul e) /Üb er sc hr i ft en f ür all e S eri en/ G erät e bes c hr ei b ung/ Ab m ess u ng e n - Ü ber sc hri ft 2 @ 5\mod_1248869612468_21.docx@ 39441@ 2 @ 1
3.5 Dimensions
Pos: 18.1 9 / S er ie 767 ( W AG O-SPEEDWAY)/Abmessungen/I/O-Mod ul e/A b m ess ung en 7 67-91 01 - Bild @ 7\mod_1267621723143_21.docx@ 51653@ @ 1
Figure 6: Dimensions of the module in millimeters
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