WAGO WAGO-TO-PASS 761 User manual

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Manual
WAGO-TO-PASS® 761
Telecontrol Module Compact
761-110
Telecontrol module for fault dete
ction/indication,
monitoring and remote control
Version 2.0.0
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2 WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
© 2013 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]om
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]om
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [e-mail]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende d er Liste f ür T e xtmar ke Ei nb and _v orne = ==

WAGO-TO-PASS® 761 Table of Contents 3
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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Table of Contents
1Notes about this Documentation................................................................. 6
1.1 Validity of this Documentation................................................................. 6
1.2 Copyright................................................................................................... 6
1.3 Symbols..................................................................................................... 7
1.4 Number Notation....................................................................................... 9
1.5 Font Conventions ...................................................................................... 9
2Important Notes......................................................................................... 10
2.1 Legal Bases ............................................................................................. 10
2.1.1 Subject to Changes............................................................................. 10
2.1.2 Personnel Qualification...................................................................... 10
2.1.3 Use of the TO-PASS®Telecontrol Modules in Compliance with
Underlying Provisions........................................................................ 10
2.1.4 Technical Condition of Specified Devices......................................... 10
2.2 Disclaimer ............................................................................................... 11
2.3 Firmware Licensing Terms ..................................................................... 11
2.3.1 Firmware with Open Source GPL...................................................... 11
2.4 Block Rounding for GPRS Connections................................................. 11
2.5 Safety Advice (Precautions).................................................................... 12
3Device Description ..................................................................................... 15
3.1 Scope of Delivery.................................................................................... 15
3.2 Use........................................................................................................... 15
3.3 View........................................................................................................ 17
3.4 Connectors............................................................................................... 18
3.4.1 Antenna............................................................................................... 18
3.4.2 Operating Voltage .............................................................................. 19
3.4.3 Grounding........................................................................................... 20
3.4.3.1 Framework Assembly.................................................................... 20
3.4.3.2 Insulated Assembly........................................................................ 20
3.4.3.3 Grounding of the TO-PASS®Telecontrol Module......................... 20
3.4.4 Shielding............................................................................................. 21
3.4.4.1 General........................................................................................... 21
3.4.4.2 Bus Lines ....................................................................................... 21
3.4.4.3 Signal Lines ................................................................................... 21
3.4.4.4 WAGO Shield Connecting System ............................................... 22
3.4.5 Digital Inputs...................................................................................... 23
3.4.6 Counter Inputs.................................................................................... 24
3.4.7 Digital Outputs ................................................................................... 25
3.4.8 Serial Interface to PC.......................................................................... 26
3.5 Display Elements .................................................................................... 27
3.6 Technical Data ........................................................................................ 28
3.6.1 Housing............................................................................................... 28
3.6.2 Supply................................................................................................. 28
3.6.3 GSM Antenna Connection ................................................................. 28
3.6.4 GSM Communication......................................................................... 29
3.6.5 Digital Inputs...................................................................................... 29
3.6.6 Counter Inputs.................................................................................... 29

4 Table of Contents WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
3.6.7 Digital Outputs ................................................................................... 29
3.7 Approvals................................................................................................ 30
3.8 Standards and Guidelines........................................................................ 30
4Mounting..................................................................................................... 31
4.1 Mounting the TO-PASS®telecontrol module to the DIN rail................. 31
4.2 Removing the TO-PASS®telecontrol module from the DIN rail............ 32
5Connect Devices ......................................................................................... 33
5.1 Connecting the Push-wire Connections to the Conductor ...................... 33
5.2 Connection Examples.............................................................................. 34
5.2.1 Digital Inputs...................................................................................... 34
5.2.2 Counter Inputs.................................................................................... 35
5.2.3 Digital Outputs ................................................................................... 36
6Commissioning........................................................................................... 37
6.1 Installing the Operating Software ........................................................... 37
6.2 Starting the TO-PASS®Telecontrol Module........................................... 38
6.2.1 Parameterizing.................................................................................... 40
6.3 General Settings ...................................................................................... 40
6.4 Reading Parameters from the Module..................................................... 42
6.5 Identity .................................................................................................... 43
6.6 Addresses ................................................................................................ 45
6.7 Configuring Inputs and Outputs.............................................................. 48
6.8 Digital Inputs........................................................................................... 48
6.9 Multiplex Input........................................................................................ 52
6.10 Multiplex Settings................................................................................... 53
6.10.1.1 Multiplex Alarm Text.................................................................... 54
6.10.2 Digital Outputs ................................................................................... 55
6.11 Configuring Error Detectors ................................................................... 56
6.11.1 Alarm Messages for Digital Inputs..................................................... 56
6.11.2 Limit Messages for Counter Inputs.................................................... 56
6.11.3 Acknowledgement.............................................................................. 57
6.11.4 Transmission Repeat Times ............................................................... 58
6.12 Time Adjustment..................................................................................... 61
6.13 Writing Parameters to the Module.......................................................... 62
6.13.1 Operation............................................................................................ 63
6.14 Remote Query of Process Values............................................................ 63
6.14.1 Remote Polling via SMS.................................................................... 64
7Remote Polling using the TO-PASS®Operating Program..................... 66
7.1.1.1 Inputs/Outputs................................................................................ 67
7.1.1.2 Counters......................................................................................... 68
7.1.2 Telecontrol.......................................................................................... 69
7.1.3 Telecontrol via SMS........................................................................... 70
7.1.4 Setting or Resetting a Digital Output ................................................. 70
7.1.4.1 Changing the Counter Value or Status .......................................... 71
7.1.4.2 Telecontrol with the TO-PASS® Operator Program....................... 72
7.1.5 Inputs/Outputs .................................................................................... 73
7.1.5.1 Counters......................................................................................... 74
7.2 Acknowledging Error Messages ............................................................. 75
7.2.1 Switching to Standby.......................................................................... 76

WAGO-TO-PASS® 761 Table of Contents 5
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
8Diagnostics.................................................................................................. 77
8.1 Test Inputs and Outputs .......................................................................... 77
8.2 Testing the Counter Inputs...................................................................... 78
8.3 Testing the Connection ........................................................................... 79
8.4 Testing the Modem ................................................................................. 80
List of Figures...................................................................................................... 81
List of Tables........................................................................................................ 82
=== En de der Lis te für T extmar ke Verz eich nis_vor ne == =

6 Notes about this Documentation WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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1 Notes about this Documentation
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Keep this documentation!
The operating instructions are part of the product and shall be kept for the entire
lifetime of the device. They shall be transferred to each subsequent owner or user
of the device. Care must also be taken to ensure that any supplement to these
instructions are included, if applicable.
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1.1 Validity of this Documentation
This documentation is only applicable to the telecontrol module 761-110
(Telecontrol Module Compact).
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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WAGO-TO-PASS® 761 Notes about this Documentation 7
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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8 Notes about this Documentation WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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WAGO-TO-PASS® 761 Notes about this Documentation 9
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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1.4 Number Notation
Table 1: Number notation
Number code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
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1.5 Font Conventions
Table 2: Font conventions
Font type
Indicates
italic
Names of paths and data files are marked in italic-type.
e.g.: C:\Programme\WAGO-I/O-CHECK
Menu
Menu items are marked in bold letters.
e.g.: Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets.
e.g.: [F5]
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10 Important Notes WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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2 Important Notes
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This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
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2.1 Legal Bases
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2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
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2.1.2 Personnel Qualification
All sequences implemented on Series 761 devices may only be carried out by
electrical specialists with sufficient knowledge in automation. The specialists
must be familiar with the current norms and guidelines for the devices and
automated environments.
All changes to the controller should always be carried out by qualified personnel
with sufficient skills in PLC programming.
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2.1.3 Use of the TO-PASS®Telecontrol Modules in Compliance
with Underlying Provisions
The TO-PASS®telecontrol modules receive digital and analog signals from
sensors and transmit and output them to higher-ranking controllers. Additionally,
it is possible to (pre-)process them.
The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the device in wet and dusty environments
is prohibited.
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2.1.4 Technical Condition of Specified Devices
The components to be supplied Ex Works, are equipped with hardware and
software configurations, which meet the individual application requirements.
WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in
case of changes in hardware or software as well as to non-compliant usage of
components.

WAGO-TO-PASS® 761 Important Notes 11
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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2.2 Disclaimer
TO-PASS®telecontrol modules communicate using the GSM network (Global
System for Mobile Communication). Exemptions cannot be made for GSM
services used by the TO-PASS®telecontrol modules as they may be exposed to
faults in the service provider’s network. WAGO Kontakttechnik GmbH & Co.
KG has no involvment with these types of problems.
Therefore, WAGO Kontakttechnik GmbH & Co. KG will reject any guarantee for
the implementation of commands transmitted from and received by the TO-PASS®
telecontrol module.
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2.3 Firmware Licensing Terms
2.3.1 Firmware with Open Source GPL
The TO-PASS®Compact telecontrol module firmware contains Open Source
software under GPL. According to Section 3b of GPL, we offer you the source
code.
You can obtain the source code with licensing terms of the Open Source software
from WAGO Kontakttechnik GmbH & Co. KG on request. Send your request to
[email protected] with the subject "Open Source TO-PASS Compact".
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2.4 Block Rounding for GPRS Connections
The connection to the provider is established separately for each GPRS data
transfer up to Firmware Version 2.31 (approx. 1 ... 2 kBytes). As a result, at least
one block rounding per data transfer is billed.
Starting from Firmware Version 2.31, a permanent GPRS connection is
established to the provider. Therefore, data transfers made within the billing
period (e.g., one day) are summated for block rounding. In the event of continuing
disturbances in the data transfer, the TO-PASS®telecontrol module will briefly
interrupt the permanent GPRS connection, which also effects block rounding.
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12 Important Notes WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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2.5 Safety Advice (Precautions)
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For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
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Do not work on components while energized!
All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
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Installation only in appropriate housings, cabinets or in electrical operation
rooms!
TO-PASS®telecontrol modules are exposed operating equipment. They may only
be assembled in housings, cabinets or in electrical operation rooms. Access is
only permitted via a key or tool to authorized qualified personnel.
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Use SELV/PELV power source only!
The TO-PASS®telecontrol module must only be powered from a PELV
(Protective Extra Low Voltage) or SELV (Safety Extra Low Voltage) power
source complying with the limited power source (LPS) requirements per DIN EN
60950-1.
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WAGO-TO-PASS® 761 Important Notes 13
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
Please note the following information about FCC Part 15!
FCC Part 15.19
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following conditions:
1. this device may not cause harmful interference, and
2. this device must accept any interference received, including interference that
may cause undesired operation.
FCC Part 15.21
Modifications not expressly approved by this company could void the user's
authority to operate the equipment..
Installation by qualified electrician only
The TO-PASS®telecontrol module must be operated with Antenna 758-0963.
The antenna gain main not exceed 3 dBi.
Only qualified staff can install and maintain the TO-PASS®remote module and its
antenna. The transmitted must be off when working on or nearer to the antenna
than specified below.
HF-Exposition
The external antenna operated with the TO-PASS®remote module must be at least
20 cm away from people. The antenna may not be positioned, so that it works in
conjunction with any other antenna or transmitter.
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Hot surface!
The surface of the housing can become hot during operation. If the device was
operated at high ambient temperatures, allow it to cool off before touching it.
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
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Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed
contacts), since the long-term functionality of device/module involved can no
longer be ensured.
Pos: 13 .13. 10 /Alle Ser ien ( Allge mein eM odule) /Wic htige Er läut erung en/Si cher heits- u nd s on stig e Hi nwei se/ Ac htung /Ac ht ung: Gerät e v or kr iec he nde n un d is olier en den Stof fen sc h ütz en! @ 6\mod_1260181036216_21.docx@ 46747@ @ 1

14 Important Notes WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
Protect the components against materials having seeping and insulating
properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for handling
devices/modules.
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Cleaning only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and
leather cloths.
Pos: 13 .13. 12 /Alle Ser ien ( Allge mein eM odule) /Wic htige Er läut erung en/Si cher heits- u nd s on stig e Hi nwei se/ Ac htung /Ac ht ung: Kein Kont akts pr ay ver w end en! @ 6\mod_1260181290808_21.docx@ 46755@ @ 1
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.
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Avoid electrostatic discharge!
The devices are equipped with electronic components that you may destroy by
electrostatic discharge when you touch. Pay attention while handling the devices
to good grounding of the environment (persons, job and packing).
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WAGO-TO-PASS® 761 Device Description 15
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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3 Device Description
Pos: 16 .1.1 /S erie 761 ( TO-PA SS)/ Ger ät eb esc hrei bu ng/ Einl ei tung /Li ef eru mfa ng 761-1 xx/-2xx/-3xx @ 3\mod_1222259149937_21.docx@ 22213@ 2@ 1
3.1 Scope of Delivery
The scope of delivery of the TO-PASS®telecontrol module, without options,
includes only the TO-PASS®telecontrol module. Suitable antennas are available
as accessories.
SIM Card
Please note that one SIM card is required to operate each TO-PASS®telecontrol
module and may be obtained from typical service providers such as T-Mobile,
VODAFONE or EPlus. WAGO Kontakttechnik GmbH & Co. K.G. is prepared to
assist with the selection of the most cost-effective tariff for your application.
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3.2 Use
The TO-PASS®product family is designed for wireless communication of signals
and messages. This includes:
• compact module for the connection of signals from plants,
• transmission,
• preparation of values for the operator.
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TO-PASS®telecontrol modules 761-110 may be used as:
• fault indicator,
• remote data request system,
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• telecontrol modules.
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The system is connected in wireless mode to PCs, hand computers, Internet PCs,
mobile telephones, fax, e-mail receivers or land-line telephones. Influences to the
system are also possible.
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Communication occurs using the global mobile radio network “GSM” (Global
System for Mobile Communication). A SIM card is required for the TO-PASS®
telecontrol module to use this network. As in the case of a mobile telephone, the
TO-PASS®telecontrol module requires the SIM card in order to be able to “log
on” to the network.
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When generating a new configuration file, you can select the scope of functions
based on the available firmware versions, or on the required functionalities.
Differences between these are shown in the following table.

16 Device Description WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
Table 3: Overview of functions
Functionality
FW 2.20
FW 2.31
FW 2.32
FW 2.33
Module name length
(Identity)
8 characters*)
16 characters*)
16 characters*)
16 characters*)
“Prepaid” request
Always active
Can be de-
activated
Can be de-
activated
Can be de-
activated
Address length
40 characters*)
60 characters*)
60 characters*)
60 characters*)
Data transmission to the
value script
Standard script
SV=01.01
SV=01.01
SV=2.00
Data transmission to the
logger script
Standard script
LV=2.00
LV=2.00
LV=2.01
Address(es) for SMS
interval
First address
Selectable
Selectable
Selectable
Configuring GPS
settings
Not possible
Possible with
mobile devices
Possible with
mobile devices
Possible with
mobile devices
"Prepaid" request text
„*100#“
„*100#“
„*100#“
Parameterizable
Number check
7 characters*)
7 characters*)
7 characters*)
0 ... 20
characters*)
Script version
Standard
Extended
Extended
Parameterizable
Time request script
Not
implemented
Not
implemented
Not
implemented
Implemented
Counter inputs
Not supported
Not supported
Not supported
Supported
Delay time
Not supported
Not supported
Not supported
Supported
Turn-off time
Supported to a
limited extent:
Supported to a
limited extent:
Supported to a
limited extent:
Extended
Resolution of analog
outputs
Without decimal
places
Without decimal
places
Without decimal
places
With decimal
places
Switched Web interval
Not possible
Not possible
Can be used
Can be used
Setpoint setting via
Web check-back
Not possible
Not possible
Not possible
Can be used
Limited SMS
transmission
Not possible
Not possible
Not possible
Can be used
Acknowledgement text
"ACK"
"ACK"
"ACK"
Parameterizable
MODBUS format
Supported to a
limited extent:
Supported to a
limited extent:
Supported to a
limited extent:
Extended
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No other components are required, other than the SIM card to connect to the GSM
mobile radio network and a GSM antenna (available as an accessory). Modems
and interfaces are already installed in the TO-PASS®telecontrol module.
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WAGO-TO-PASS® 761 Device Description 17
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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3.3 View
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Figure 1: Front view
Position
Description
1
SIM Card insert
2
Antenna connection
3
Statusindication
4
PC interface
5
Connecting terminals for the supply, inputs and outputs
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18 Device Description WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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3.4 Connectors
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3.4.1 Antenna
The screw connector (SMA socket) for the GSM antenna is located at the top of
the housing.
Figure 2: Antenna connection
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Observe the maximum length of the antenna cable!
The total length of the antenna cable shall not exceed 30m! The reception quality
decreases with increasing antenna cable length!
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WAGO-TO-PASS® 761 Device Description 19
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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3.4.2 Operating Voltage
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Use SELV/PELV power source only!
The TO-PASS®telecontrol module must only be powered from a PELV
(Protective Extra Low Voltage) or SELV (Safety Extra Low Voltage) power
source complying with the limited power source (LPS) requirements per DIN EN
60950-1.
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Table 4: Terminal assignment for operating voltage
Figure 3: Terminal assignment for operating voltage
Connection
Short name
Designation
1,2
Uv
Operating voltage (+) DC +10 … 30 V
3, 4
GND
Operating voltage (-) DC 0 V, Ground
38
Shield
Enclosure screening, connection of the PE
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Connect the shield connection to the DIN rail!
The shield connection of the TO-PASS®telecontrol module (shield, terminal 38)
must be connected to the DIN rail. The DIN rail must have a low-impedance
ground (see section "Connections" > "Ground").
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20 Device Description WAGO-TO-PASS® 761
761-110 Telecontrol Module Compact
Manual
Version 2.0.0
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3.4.3 Grounding
3.4.3.1 Framework Assembly
When setting up the framework, the carrier rail must be screwed together with the
electrically conducting cabinet or housing frame. The framework or the housing
must be grounded. The electronic connection is established via the screw. Thus,
the carrier rail is grounded.
Ensure sufficient grounding is provided!
You must take care to ensure the flawless electrical connection between the
carrier rail and the frame or housing in order to guarantee sufficient grounding.
3.4.3.2 Insulated Assembly
Insulated assembly has been achieved when there is constructively no direct
conduction connection between the cabinet frame or machine parts and the carrier
rail. Here the earth ground must be set up via an electrical conductor accordingly
valid national safety regulations.
Recommendation
The optimal setup is a metallic mounting plate with grounding connection with an
electrical conductive link with the carrier rail.
The separate grounding of the carrier rail can be easily set up with the aid of the
WAGO ground wire terminals.
Table 5: WAGO ground wire terminals
Item No.
Description
283-609
1-conductor ground (earth) terminal block make an automatic contact
to the carrier rail; conductor cross section: 0.2 -16 mm2
Note: Also order the end and intermediate plate (283-320).
3.4.3.3 Grounding of the TO-PASS®Telecontrol Module
The shield connection of the TO-PASS®telecontrol module (shield, terminal 38)
must be connected to the grounded DIN rail.
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