Weider WESY87100 User manual

USER’S MANUAL
QUESTIONS?
As a manufacturer, we are com-
mitted to roviding com lete
customer satisfaction. If you have
questions, or find that there are
missing or damaged arts, we
will guarantee you com lete sat-
isfaction through our Customer
Service De artment.
Please CALL:
0345-089009
Or WRITE:
ICON Fitness Lifestyle Ltd.
Greenwich House
223 North Street
Shee scar
Leeds LS7 2AA
West Yorkshire
Model No. WESY87100
Serial No.
(Write the serial number in the space
above for reference.)
Serial Number Decal
CAUTION
Read all recautions and instruc-
tions in this manual before using
this equi ment. Save this manual
for future reference.
®
Class H C
Fitness Product
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!

2
TABLE OF CONTENTS
IMPORT NT PREC UTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLE-SHOOTING ND M INTEN NCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
C BLE DI GR M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
P RT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DR WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPL CEMENT P RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: a P RT IDENTIFIC TION CH RT is attached to the centre of this manual. Remove the P RT
IDENTIFIC TION CH RT before beginning assembly.

3
1. It is the res onsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all recautions.
2. Read all instructions in this manual and in
the accom anying literature before using the
home gym system.
3. If you feel ain or dizziness at any time
whilst exercising, sto immediately and
begin cooling down.
4. Use the home gym system only on a level
surface. Cover the floor or car et beneath
the home gym system for rotection.
5. Ins ect and tighten all arts often. Re lace
any worn arts immediately.
6. Kee children under 12 and ets away from
the home gym system at all times.
7. Always wear athletic shoes for foot
rotection.
8. Kee hands and feet away from moving arts.
9. Always stand on a foot late when erform-
ing an exercise that could cause the home
gym system to ti .
10. Never release the ress arm, butterfly arms,
leg lever, lat bar, or nylon stra whilst
weights are raised. The weights will fall with
great force.
11. Ins ect all cables before each use. Make
sure that the cables remain on the ulleys at
all times. If the cables bind whilst you are
exercising, sto immediately and make sure
that the cables are on all of the ulleys.
Re lace all cables every two years.
12. Always disconnect the lat bar from the home
gym system when erforming an exercise
that does not use the lat bar.
13. Always attach the lock in and lock to the
weight guide when the home gym system is
not in use (see age 18).
14. The home gym system is intended for home
use only. Do not use the home gym system in
any commercial, rental, or institutional setting.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following im ortant recautions before
using the home gym system.
WARNING: Before beginning this or any exercise rogram, consult your hysician. This is es ecially
im ortant for ersons over the age of 35 or ersons with re-existing health roblems. Read all
instructions before using. ICON assumes no res onsibility for ersonal injury or ro erty damage
sustained by or through the use of this roduct.

4
BEFORE YOU BEGIN
SSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 53 in.
Foot Plate Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly rms
Press rm
Weight Stack
Seat
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER®8510
Home Gym System. The WEIDER®8510 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER®8510 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the WEIDER®8510 Home Gym System. If you
have additional questions, please call our Customer
Service Department at 0345-089009. To help us assist
you, please note the product model number and serial
number before calling. The model number is
WESY87100. The serial number can be found on a
decal attached to the WEIDER®8510 (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.

5
ASSEMBLY
1
56
High Side of
Bracket
3
5
51
51 14
127
4
Before beginning assembly, carefully read the
following information and instructions:
•Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• The assembly is divided into four stages: 1)
frame assembly, 2) press and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
•s you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable s anners
• One (1) standard screwdriver
• One (1) hilli s screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or etroleum jelly,
and soa y water will also be needed.
ssembly will be more convenient if you have the
following tools: socket set, a set of open-end or
closed-end spanners, or a set of ratchet spanners.
1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
Press a 2” Square Outer Cap (51) onto each
end of the Stabiliser (5). Press a 2” Square
Inner Cap (27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14)
up through the Stabiliser (5). Insert two 5/16”
x 2 1/2” Carriage Bolts (1) up through the
Base (4).
Slide the indicated end of the Base (4) onto
the 5/16” x 2 3/4” Carriage Bolts (14) in the
Stabiliser (5). Slide the Rear Upright (56)
onto the Carriage Bolts. Hand tighten a 5/16”
Nylon Locknut (3) onto each Carriage Bolt.
The high side of the bracket on the Rear
U right must be on the side shown. Do
not tighten the Nylon Locknuts yet.
FRAME ASSEMBLY

6
FRAME ASSEMBLY
2. Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4).
Hand tighten a 5/16” Nylon Locknut (3) onto
each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
Press a 1” Square Inner Cap (65) into the
Front Upright (42).
3. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
ttach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in ste s 1
through 3.
4. Set two Weight Bumpers (19) onto the brack-
et on the Base (4) as shown.
Stack six Weights (25) on the Weight
Bumpers (19). Be sure that all of the Weights
are turned so the pin grooves are on the
same side. Be careful not to ti the stack
of Weights.
4
2
3
42
65
3
1
4
11 11
49
8
44
44
27
27
55
56 42
3
Crossbar
25
Pin Groove
19
4—Bracket
3
8

7
FRAME ASSEMBLYARM ASSEMBLY
5. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the
Weight Tube into the stack of Weights (25).
Be sure that the pins on the Weight Tube are
resting in the pin grooves in the upper
Weight.
Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight onto the
stack of Weights (25).
Insert both Weight Guides (62) into the stack
of Weights (25). Be sure that the holes in
the Weight Guides are at the to , as
shown.
6. ttach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in
front of the right Weight Guide (62) as
shown.
7. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Base
(4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the ulleys are on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). ttach the
Press Frame (17) to the Base (4) with the
3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
7
5
6
55
76
63
64
25
62
Lubricate
60 20
62
3
4—Tube Welded
Spacers
17
Lubricate
59
Pulleys
21
75
61
Holes

8
ARM ASSEMBLY
8. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press rm (46). Press a 1” Round
Inner Cap (49) into each end of the handle on
the Press rm. ttach the Press rm to one
side of the Press Frame (17) with two 5/16” x
2 1/2” Bolts (22) and two 5/16” Nylon
Locknuts (3).
ssemble the other Press rm (46) in the
same manner.
9. Identify the Right rm (48) and the Left rm
(47). Note the position of the welded bracket
on each rm. Arm identification is very
im ortant for ste 10.
Note: The “V”-Pulleys (6), Long Cable Traps
(50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon
Locknuts (21) are pre-attached. These have
been shown disassembled for easy part iden-
tification.
10. Lubricate both axles on the Top Frame (55).
Slide the Right rm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to ste 9
to identify the Right Arm. Be sure that the
u er end of the Right Arm is behind the
indicated bracket on the To Frame (55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Ca , as shown in the
inset drawing.
ttach the Left rm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left rms (47,
48). Wet the lower end of each rm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each rm.
10
50
50
46
3
22
46
49
49
44
17
7
44
49
Bracket
Lubricate xle
45
47
55
48
45
44
69
70
6
6
48
47
Welded
Brackets 21
8
9
69
55
70

9
CABLE ASSEMBLY
11. During steps 11 through 25, refer to the
C BLE DI GR M on page 21 of this manual
to verify proper cable routing. Before begin-
ning this section, identify the Long Cable (23)
and the Short Cable (58) by comparing the
lengths and ends of the cables.
IMPORTANT: Whilst assembling the
cables, do not overtighten the bolts and
nuts securing the ulleys. The ulleys
must be able to turn freely.
12. Locate the Long Cable (23). Route the Long
Cable around the indicated 3 1/2” Pulley (15)
attached to the Top Frame (55). Be sure that
the end of the Cable with the ball is on the
indicated side of the Pulley and that the
Cable is between the Pulley and the hook.
Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8”
Nylon Locknut (not shown).
13. Wrap the Long Cable (23) around a “V”-Pulley
(6). ttach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Tra is ositioned to hold
the Cable in lace.
14. Route the Long Cable (23) around the “V”-
Pulley (6) on the Left rm (47). Be sure that
the Cable is in the groove of the Pulley
and that the Long Cable Tra (50) is osi-
tioned to hold the Cable in lace. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
14
11
12
13
58
23
55
71
Hook
Ball 15
50
23
7
47
23
7
21
650
23
6
42

10
15. Route the Long Cable (23) around the “V”-
Pulley (6) on the Right rm (48). Be sure
that the Cable is in the groove of the “V”-
Pulley and that the Long Cable Tra (50) is
turned to hold the Cable in lace. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
16. Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the Pulley Bracket
(20). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Tra (66) is turned to hold the Cable in
lace. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown).
Be sure that the 5/16” x 5” Bolt (68) is proper-
ly tightened and that the Pulley Bracket (20)
can move freely.
17. Refer to the inset drawing. If the 3 1/2” Pulley
(15) is pre-attached to the Long “U” Bracket
(57), remove it. Wrap the Long Cable (23)
around the 3 1/2” Pulley. ttach the Pulley
and two Pulley Covers (78) to the indicated
hole in the Long “U”-Bracket with a 3/8” x 2”
Bolt (12) and a 3/8” Nylon Locknut (21). Make
sure that the Pulley Covers are turned so
the wide tabs are on the indicated side.
Be sure that the Cable is in the groove of
the Pulley and that the Cable and Pulley
move smoothly.
18. Note: The Pulley (15) in this drawing is
re-assembled. It is shown disassembled
for easy art identification.
Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8” x 2” Bolt (12)
and the 3/8” Nylon Locknut (21). Be sure that
the Cable is in the groove of the Pulley
and that the Cable and Pulley move
smoothly.
18
15
16
17
CABLE ASSEMBLY
48
50 76
23
66
15
12
20
68
12
15
23
Bracket
55
21
23
23
21 12
78
Wide
Tabs
15 23
57