Westin Sportsman X Grille Guard User manual

1
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
INSTALLATION INSTRUCTIONS
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
11SPORTSMAN X GRILLE GUARD 18MM SOCKET
21 DRIVER MOUNTING BRACKET 18MM WRENCH
31 PASSENGER MOUNTING BRACKET ALLEN
41UPPER DRIVER STRAP TORQUE WRENCH
51UPPER PASSENGER STRAP RATCHET
64M12 HEX HEAD BOLT CUTTING TOOL
78M12 FLAT WASHER
84M12 LOCK WASHER
94M12 HEX NUT
10 6M12 SOCKET BUTTON HEAD BOLT
11 6M12 SERRATED BELLILLE WASHER
12 6M12 SERRATED FLANGE NUT
13 2M12 PLASTIC RETAINER
14 2M12 PLASTIC RETAINER SQUARE
15 1M6 BUTTON HEAD BOLT *
16 1M6 FLAT WASHER *
17 1M6 SPRING LOCK WASHER *
18 1M6 SERRATED FLANGE NUT *
* These parts belong to the license plate relocation kit (sold separately) Part #32-0055
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
CONTENT
Sportsman X Grille Guard
APPLICATION:
2019-2020 Dodge Ram 2500/3500
PART NUMBER:
40-34025
ITEM 1

2
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
ITEM 3 ITEM 4 ITEM 5ITEM 2
2. Start below the front of the vehicle. Unbolt the two factory bolts (three if tow hooks are equipped) from the bumper bracket
on each side. See Figure 1.
Remove
Fig. 1

3
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
3. Unplug any lights or wiring harnesses and remove the bumper.
4. Remove the four nuts off of each bumper bracket. Remove the bracket from the bumper and repeat on opposite side. See
Figure 2.
Fig. 2
5. In order to install the mounting brackets, the tow hook pockets will need to be cut out. Cut around the area shown in Figure
3. Repeat on passenger side. Note: Depending on the fitment of the grille guard, more cutting may be required. Cut accord-
ingly.
Cut this area out
Driver Side Shown
Fig. 3

4
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
6. After removing the bumper bracket, slide the Mounting Bracket (Items 2,3) through the pocket of the bracket.
7. On the driver side, install a plastic M12 Square Retainer (Item 13) into the square hole of a Support Strap (Item 4) and in-
stall the strap on to the upper left hole of the bumper bracket.
8. Reinstall the bumper bracket on to the bumper with the factory nuts.
9. Repeat on the opposite side. See Figure 4-7.
Bumper Bracket
(representative image)
3
Fig. 4
Passenger Side Shown
To Frame
Fig. 5
To Bumper
Passenger Side Shown
Fig. 6
Driver Side Shown
4
Fig. 7
Driver Side Shown
Factory Bracket
Front
Install retainer
square here

5
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
Fig. 8
OE hardware
Item 6
Items 7-9
Item 2
Driver Side Shown
10. Using the supplied M12 hardware and the OE hardware, loosely install the bumper assembly (Mounting Brackets (Items 2-
3) and OE bumper brackets) on to the frame. See Figure 8-9.
9
8
7
6
Inner
Frame
Bumper
Bracket
3
Fig. 9
Passenger Side Shown
7

6
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
10
1
12
3
11
Passenger Side Shown
Fig. 10
11. With the help of another person or lift, raise the grille guard into place and install to the mounting brackets using the supplied M12
hardware. See Figure 10-11.
Fig. 11
10
11
4
12
1
Driver Side Shown
12. M6 hardware is supplied to re-locate your license plate. Refer to P#32-0055 for the relocation kit. See Figure 12.
13. Align and adjust grille guard as needed and torque all M12 hardware to 60 ft-lbs.

7
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
CARE INSTRUCTIONS
 REGULAR WAXING IS RECOMMENDED. DO NOT USE ANY TYPE OF POLISH OR WAX THAT MAY CONTAIN ABRASIVES.
 STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.
 GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER.
14. Use M6 hardware to mount license plate with license plate relocator P#32-0055. See Figure 12 or reference install sheet 75
-0376
15
16
17
Fig. 13
INSTALLATION COMPLETE
18

8
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-4034025 ECO #: W19-0193 DATE: 05/02720
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
WARNING
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
FASTENERS:
All Westin supplied fasteners must be utilized and installed in accordance with the installation in-
structions and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS
BEFORE INITIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION
AND SAFETY.
DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use
caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN
PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.
EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO
AVOID PERSONAL INJURY.
MAXIMUM TOWING/CARRYING CAPACITY: (if applicable)
The Westin Receiver Hitches will have a visible tow rating label affixed directly on the product.
User should never exceed the vehicle manufacturers maximum tow and weight rating regardless
of the capacity of the hitch. FAILURE TO FOLLOW THESE GUIDELINES WILL VOID THE WESTIN
WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL
AS VEHICLE DAMAGE.
FOR CALIFORNIA RESIDENTS ONLY-PROP 65 WARNING:
Some products may contain chemicals such as DEHP, which can cause cancer, birth defects or
other reproductive harm. For more info go to www.p65warnings.ca.gov