WIKA CPG1500 User manual

Operating instructions
Betriebsanleitung
EN
DE
Precision digital pressure gauge model CPG1500
Präzisions-Digitalmanometer Typ CPG1500
Precision digital pressure gauge with protective rubber cap, model CPG1500

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14161966.05 07/2018 EN/DE
WIKA operating instructions, model CPG1500
EN
DE
Operating instructions model CPG1500 Page 3 - 52
Betriebsanleitung Typ CPG1500 Seite 53 - 102
Further languages can be found at www.wika.com.
© 06/2016 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!

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WIKA operating instructions, model CPG1500
EN
14161966.05 07/2018 EN/DE
Contents
Contents
1. General information 5
2. Short overview 6
2.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Description . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . 6
2.4 Product pass . . . . . . . . . . . . . . . . . . . . . . 7
3. Safety 9
3.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . 9
3.2 Intended use . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Improper use . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Personnel qualification . . . . . . . . . . . . . . . . . . . 10
3.5 Labelling, safety marks . . . . . . . . . . . . . . . . . . .11
3.6 Ex marking . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.1 Special conditions for use. . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.6.2 Permitted batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.6.3 Equipotential bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4. Design and function 14
4.1 Front foil . . . . . . . . . . . . . . . . . . . . . . . .14
4.2 Integrated data logger . . . . . . . . . . . . . . . . . . . 17
4.3 Voltage supply . . . . . . . . . . . . . . . . . . . . . .17
4.4 WIKA-Wireless. . . . . . . . . . . . . . . . . . . . . . 17
4.5 Connections . . . . . . . . . . . . . . . . . . . . . . 18
4.6 Protective rubber cap for case . . . . . . . . . . . . . . . . 18
5. Transport, packaging and storage 19
5.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Packaging and storage . . . . . . . . . . . . . . . . . . .19
6. Commissioning, operation 20
6.1 Mechanical mounting . . . . . . . . . . . . . . . . . . . 20
6.2 Electrical mounting . . . . . . . . . . . . . . . . . . . . 21
6.3 Normal operation . . . . . . . . . . . . . . . . . . . . .21
6.4 Menu functions. . . . . . . . . . . . . . . . . . . . . . 22
6.4.1 Pressure units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.4.2 Automatic power-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.4.3 Battery voltage display . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.4.4 Current temperature display . . . . . . . . . . . . . . . . . . . . . . . . .26
6.4.5 Setting the damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.4.6 Configuring the sampling rate. . . . . . . . . . . . . . . . . . . . . . . . .27
6.4.7 TARE (setting tare). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

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WIKA operating instructions, model CPG1500
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14161966.05 07/2018 EN/DE
Declarations of conformity can be found online at www.wika.com.
6.4.8 Function locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.4.9 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.5 Communication with WIKA-Cal calibration software . . . . . . . . . 28
6.5.1 Activating WIKA-Wireless in CPG1500. . . . . . . . . . . . . . . . . . . .28
6.5.2 WIKA-Cal configuration (also possible with the demo version) . . . . . .29
6.5.3 WIKA-Cal Log-Template . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6.5.4 App “myWIKA device” . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
7. Faults 33
8. Maintenance, cleaning and recalibration 34
8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . 34
8.2 Battery replacement . . . . . . . . . . . . . . . . . . . .35
8.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . .36
8.4 Recalibration . . . . . . . . . . . . . . . . . . . . . . 36
9. Dismounting, return and disposal 37
9.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . 37
9.2 Return. . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . .38
10.Specifications 39
10.1 Sensor technology . . . . . . . . . . . . . . . . . . . . 39
10.2 Basic instrument . . . . . . . . . . . . . . . . . . . . .41
10.3 WIKA-Wireless . . . . . . . . . . . . . . . . . . . . . 42
10.4 Ex approvals . . . . . . . . . . . . . . . . . . . . . . 44
10.5 Certificates . . . . . . . . . . . . . . . . . . . . . . . 45
10.6 Dimensions in mm (in) . . . . . . . . . . . . . . . . . . .46
10.6.1CPG1500 without protective rubber cap . . . . . . . . . . . . . . . . . . .46
10.6.2CPG1500 with protective rubber cap. . . . . . . . . . . . . . . . . . . . .47
10.7 Threaded connections . . . . . . . . . . . . . . . . . . .47
11.Accessories 50
Appendix: EU declaration of conformity 52
Contents

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WIKA operating instructions, model CPG1500
EN
14161966.05 07/2018 EN/DE
1. General information
■The model CPG1500 precision digital pressure gauge described in the operating
instructions has been manufactured using state-of-the-art technology. All components
are subject to stringent quality and environmental criteria during production. Our
management systems are certified to ISO 9001 and ISO 14001.
■These operating instructions contain important information on handling the instrument.
Working safely requires that all safety instructions and work instructions are observed.
■Observe the relevant local accident prevention regulations and general safety
regulations for the instrument's range of use.
■The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time. Pass
the operating instructions on to the next operator or owner of the instrument.
■Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■The general terms and conditions contained in the sales documentation shall apply.
■Subject to technical modifications.
■Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with
international standards.
■Further information:
WIKA Alexander Wiegand SE & Co. KG
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 10.51
- Application consultant: Tel.: [phone]
Fax: [phone]
[e-mail]
Mensor LP
- Internet address: www.mensor.com
- Relevant data sheet: CT 10.51
- Application consultant: Tel: [phone]
Fax: [phone]
[e-mail]
1. General information

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WIKA operating instructions, model CPG1500
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14161966.05 07/2018 EN/DE
2. Short overview
2.1 Overview


1Display
2Process connection
2.2 Description
The model CPG1500 precision digital pressure gauge combines the high accuracy of
digital technology with the convenience and easy handling of an analogue master gauge.
Accurate to ±0.1 % FS, the CPG1500 can be used as a calibration instrument or in any
application requiring high-accuracy pressure measurement. Many user-configurable
functions have been implemented in the CPG1500 (e.g. logging, sampling rate, tare,
damping, automatic power-off and Min-Max measurement).
Once the precision digital pressure gauge is configured, the settings can be locked and
password-protected to prevent unauthorized changes to configuration.The password
protection is implemented via the WIKA-Cal calibration software.
2.3 Scope of delivery
■Precision digital pressure gauge model CPG1500
■Operating instructions
■3.1 calibration certificate per DIN EN 10204
■3 x 1.5 V AA alkaline batteries
Cross-check scope of delivery with delivery note.
2. Short overview

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WIKA operating instructions, model CPG1500
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Manufacturer-dependent colour shades of the metal case do not lead to any
quality impairment.
2.4 Product pass
The product pass can be retrieved from the product page or directly from the
corresponding web application.
Web application Product page
WIKA - Intelligent serial number
The WIKA intelligent serial number and the corresponding web application is the central
tool in which all the required information on the specific instrument can be found.
After entering 1the intelligent serial number into the web application, all instrument-
specific details on the manufactured version are displayed.
1
2. Short overview

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WIKA operating instructions, model CPG1500
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14161966.05 07/2018 EN/DE
Under 2“Product passport”, all the most-important additional information on the
instrument, such as measuring range, accuracy, process connection, manufacturing date,
etc., can be retrieved.You can also download (calibration) certificates directly from this
location.
Under 3“Article details”, further article details are listed, as well as documentation such
as the data sheet 6and current operating instructions 7.
From this view, the required information can be printed directly via the 4[print view].
Furthermore, by clicking on 5[e-mail], an e-mail is opened which already contains the
intelligent serial number of the currently retrieved instrument and this can be sent to any
recipient, but also, for example, to a corresponding WIKA contact, in order to re-order
exactly the same product, as an example.
2
34
6
5
7
2. Short overview

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WIKA operating instructions, model CPG1500
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14161966.05 07/2018 EN/DE
3. Safety
3.1 Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury
or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or
damage to equipment or the environment, if not avoided.
DANGER!
... indicates a potentially dangerous situation in the hazardous area that can
result in serious injury or death, if not avoided.
Information
... points out useful tips, recommendations and information for efficient and
trouble-free operation.
3.2 Intended use
This CPG1500 precision digital pressure gauge can be used as a calibration instrument
and also for any application which requires high-accuracy pressure measurement.
The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
The technical specifications contained in these operating instructions must be observed.
Improper handling or operation of the instrument outside of its technical specifications
requires the instrument to be taken out of service immediately and inspected by an
authorised WIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from
humidity, impacts, strong magnetic fields, static electricity and extreme temperatures, do
not insert any objects into the instrument or its openings).
The manufacturer shall not be liable for claims of any type based on operation contrary to
the intended use.
3. Safety

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WIKA operating instructions, model CPG1500
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14161966.05 07/2018 EN/DE
3.3 Improper use
WARNING!
Modifications to the instrument
Modifications to the equipment will invalidate all approvals!
▶Refrain from unauthorised modifications to the instrument.
▶Use the instrument only for the use described here.
WARNING!
Injuries through improper use
Improper use of the instrument can lead to hazardous situations and injuries.
▶Refrain from unauthorised modifications to the instrument.
▶Do not use the instrument with abrasive or viscous media.
▶If the CPG1500 is used in applications with oil as a pressure medium,
make sure it will not be used with combustibles or gases directly after that
because it can lead to dangerous explosions and danger to personnel and
machinery.
Any use beyond or different to the intended use is considered as improper use.
3.4 Personnel qualification
WARNING!
Risk of injury should qualification be insufficient
Improper handling can result in considerable injury and damage to
equipment.
▶The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualifications described
below.
Skilled personnel
Skilled personnel, authorised by the operator, are understood to be personnel who,
based on their technical training, knowledge of measurement and control technology and
on their experience and knowledge of country-specific regulations, current standards and
directives, are capable of carrying out the work described and independently recognising
potential hazards.
Special knowledge for working with instruments for hazardous areas:
The skilled personnel must have knowledge of ignition protection types, regulations and
provisions for equipment in hazardous areas.
Special operating conditions require further appropriate knowledge, e.g. of aggressive
media.
3. Safety