WIKA PG43SA-S User manual

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EN
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Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones
Model PG43SA-C, NS 63
Pressure gauge for sanitary applications
Models PG43SA-S, PG43SA-C
Manometer für die sterile Verfahrenstechnik
Typen PG43SA-S, PG43SA-C
Manomètre pour l’ingénierie des procédés stériles
Types PG43SA-S, PG43SA-C
Manómetro para procesos estériles
Modelos PG43SA-S, PG43SA-C
Model PG43SA-S, NS 100

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WIKA operating instructions pressure gauge, PG43SA-S, PG43SA-C
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Operating instructions
Models PG43SA-S, PG43SA-C
Page 3 - 16
Betriebsanleitung
Typen PG43SA-S, PG43SA-C
Seite 17 - 30
Mode d’emploi
Types PG43SA-S, PG43SA-C
Page 31 - 44
Manual de instrucciones
Modelos PG43SA-S, PG43SA-C
Página 45 - 58
© 2015 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA® is a registered trademark in various countries.
WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d‘emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta!

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Contents
Contents
1. General information 4
2. Design and function 5
3. Safety 6
4. Transport, packaging and storage 7
5. Commissioning, operation 9
6. Faults 12
7. Maintenance and cleaning 12
8. Dismounting and disposal 13
9. Specifications 14
Declarations of conformity can be found online at www.wika.com.

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1. General information
The pressure gauge described in the operating instructions has
been designed and manufactured using state-of-the-art technol-
ogy. All components are subject to stringent quality and environ-
mental criteria during production. Our management systems are
certied to ISO 9001 and ISO 14001.
These operating instructions contain important information on
handling the instrument.Working safely requires that all safety
instructions and work instructions are observed.
Observe the relevant local accident prevention regulations and
general safety regulations for the instrument’s range of use.
The operating instructions are part of the product and must be
kept in the immediate vicinity of the instrument and readily acces-
sible to skilled personnel at any time. Pass the operating instruc-
tions on to the next operator or owner of the instrument.
Skilled personnel must have carefully read and understood the
operating instructions prior to beginning any work.
The general terms and conditions contained in the sales
documentation shall apply.
Notes per pressure equipment directive
These instruments are dened as “pressure accessories” per
pressure equipment directive chapter 1, article 2.5.
Applied standards
EN 837-2 Selection and installation recommendations for pressure
gauges
EN 837-3 Diaphragm and capsule pressure gauges, dimensions,
metrology, requirements and testing
1. General information

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Subject to technical modications.
Further information:
- Internet address: www.wika.de / www.wika.com
- Corresponding data sheets: PM 04.15, PM 04.16
- Application consultant: Tel.: [phone]
Fax: [phone]
inf[email protected]
2. Design and function
2.1 Description
The model PG43SA-S and PG43SA-C pressure gauges are
designed especially for the requirements of the food and beverage,
pharmaceutical and biotechnology industries.
The pressure gauge is particularly suitable for the special conditions
of CIP/SIP cleaning processes, such as chemical stability towards
cleaning liquids and high temperatures. The ush metal diaphragm
element is directly welded to the process connection.This guaran-
tees a crevice-free connection of process connection and diaphragm
element; additional internal sealings are not required.
2.2 Scope of delivery
Cross-check scope of delivery with delivery note.
2. Design and function

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3. Safety
3.1 Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can
result in serious injury or death, if not avoided.
Information
... points out useful tips, recommendations and
information for ecient and trouble-free operation.
3.2 Intended use
The model PG43SA-S and PG43SA-C pressure gauges are used for
measuring pressure particularly in sanitary applications.
The instrument has been designed and built solely for the intended
use described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
3.3 Improper use
WARNING!
Injuries through improper use
Improper use of the instrument can lead to hazardous
situations and injuries.
▶Refrain from unauthorised modications to the
instrument.
Any use beyond or dierent to the intended use is considered as
improper use.
3. Safety

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3.4 Compliance with the conformity in accordance with 3-A
For a 3-A compliant connection the following sealings have to be
used:
For milk thread ttings per DIN 11851, suitable prole sealings
have to be used (e.g. SKS Komponenten BV or Kieselmann
GmbH).
For ttings per IDF sealings with support ring per ISO 2853 have
to be used.
Note: Connections per SMS, APV RJT and NEUMO Connect S are
not 3-A compliant.
3.5 Compliance with EHEDG conformity
For an EHEDG conform connection, sealings in accordance with the
current EHEDG policydocument must be used.
Sealings for connections per ISO 2852, DIN 32676 and
BS 4825 part 3 are, e.g., manufactured by Combit International B.V.
A manufacturer of sealings for connections per DIN 11851 is, e.g.,
Kieselmann GmbH. A manufacturer of VARIVENT®sealings is, e.g.,
GEA Tuchenhagen GmbH. A manufacturer of NEUMO BioConnect®
sealings is, e.g., Neumo GmbH & Co. KG.
3.6 Personnel qualification
WARNING!
Risk of injury should qualication be insucient
Improper handling can result in considerable injury and
damage to equipment.
▶The activities described in these operating instruc-
tions may only be carried out by skilled personnel
who have the qualications described below.
3. Safety

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Skilled personnel
Skilled personnel, authorised by the operator, are understood to
be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience
and knowledge of country-specic regulations, current standards
and directives, are capable of carrying out the work described and
independently recognising potential hazards.
4. Transport, packaging and storage
4.1 Transport
Check the measuring instrument for any damage that may have been
caused by transport.
Obvious damage must be reported immediately.
CAUTION!
Damage through improper transport
With improper transport, a high level of damage to
property can occur.
▶When unloading packed goods upon delivery as well
as during internal transport, proceed carefully and
observe the symbols on the packaging.
▶With internal transport, observe the instructions in
chapter 4.2 “Packaging and storage”.
4.2 Packaging and storage
Do not remove packaging until just before mounting.
Keep the packaging, especially the diaphragm protection (if avail-
able).This will provide optimum protection during transport (e.g.
cleaning, change in installation site, sending for repair).
3. Safety / 4. Transport, packaging ...

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CAUTION!
Damage to the diaphragm during unpacking
With improper unpacking, a high level of damage to
property can occur.
Avoid touching the diaphragm after removing the
diaphragm protection. Impermissible mechanical loading
(e.g. pressing the diaphragm) can result in measuring
deviations or even in the complete failure of the measur-
ing instrument.
The PG43SA-C is optionally packed under sterile
conditions, and on the perforation on the rear of the
sterile packaging there is a brown-coloured process
indicator. By checking this brown colouration you can
nd out whether the gauge has been packed under
sterile conditions.
Store instruments that are packed under sterile
conditions in the instrument package (no condensation
allowed, storing possible for 6 months).
Permissible conditions at the place of storage
Storage temperature: -30 ... +70 °C
Protect the instrument from dust.
5. Commissioning, operation
5.1 Mounting preparation
To protect the pressure gauge from mechanical damage keep it in
the outer carton until installation.
The gauge should only be removed form the sterile packaging
shortly before mounting at the measuring point.
4. Transport, ... / 5. Commissioning, operation

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With CIP (cleaning in place) we recommend to clean the measur-
ing instrument again after mounting, using the process estab-
lished at the operator's site.
With COP (cleaning out of place) we recommend to clean the
measuring instrument again before mounting, using the process
established at the operator's site.
On removal from the packaging, and during mounting, particular
care must be taken to avoid damage and any mechanical defor-
mation to the diaphragm.
Model PG43SA-S only: Check the zero point. In case of a zero
oset, carry out a zero point setting. See chapter 5.7 “External
zero point setting”.
5.2 Installation
Do not damage the diaphragm; scratches on the diaphragm (e.g.
from sharp-edged objects) are the main causes of corrosion.
For sealing, choose appropriate seals.
For ange mounting, only use sealings with a suciently large
inner diameter and centre them; contact with the diaphragm leads
to measuring errors.
When using soft or PTFE sealings, observe the instructions of the
sealing manufacturer, particularly with regard to tightening torque
and load cycles.
For installation, in accordance with the tting and ange standards
the appropriate fastenings, such as screws and nuts, must be
used.
The vent hole at the underside of the case must not be closed
(only applies to model PG43SA-S).
5. Commissioning, operation