WIKA mensor 9250 User manual

Operating Instructions
Transducer Display
Transducer Display Model 9250 PN 0018908001P• 09/2022
Model 9250
mensor
5
Part
of
your
business

2 Operating Instructions - Model 9250
Transducer Display
Model 9250
Warning
!
This Warning symbol indicates that danger of injury for
persons and the environment and/or considerable damage
(mortal danger, danger of injury) will occur if the respective
safety precautions are not taken.
!
Caution
This Caution symbol indicates danger for the system and
material if the respective safety precautions are not taken.
i
Notice
This Notice symbol does not indicate safety notices but
information for a better understanding of the facts.

Operating Instructions - Model 9250
3
Transducer Display
Model 9250
Table of Contents
1.
General Information
7
1.1
Warranty
7
1.2
Important Notice
7
1.3
Trademarks and Copyrights
8
1.4
Software License Agreement
8
1.5
Mensor Service Plus
8
1.5.1
After the Warranty
8
1.5.2
Calibration Services
8
1.5.3
Certications and Accreditations
8
1.6
Packaging for Shipment
8
2.
Safety Notices
10
2.1
User Responsibilities
10
2.2
General Safety Notices
10
2.3
Warnings and Caution Notices
11
3.
General Description
12
3.1
Features
12
3.2
Turning On
13
3.3
Front Panel
13
3.4
Display
14
3.5
Chassis Assembly
14
4.
Installation
15
4.1
Unpacking the Instrument
15
4.2
Dimensions (inches)
16
4.3
Rear Panel
17
4.4
Remote Communication Connections
17
4.5
Power Up
17
4.6
Electrical Block Diagram
18
5.
Local Operation and Setup
19
5.1
General Operation
19

4 Operating Instructions - Model 9250
Transducer Display
Model 9250
5.1.1
Setup Applications
19
5.1.2
Display Screen Features
19
5.2
Initial Setup
20
5.2.1
Contact and Version Information Application
20
5.2.2
Language Selection
20
5.3
Application Selection and parameter inputs
21
5.4
Applications:
22
5.4.1
Measure Application
22
5.4.1.1
Auxiliary Displays
23
5.4.1.2
Zero Button
24
5.4.1.3
Tare Button
25
5.4.2
Settings Application
26
5.4.2.1
Languages
26
5.4.2.2
Brightness
27
5.4.2.3
Volume
27
5.4.2.4
User base units / Base units multiplier
28
5.4.3
Frames Application
28
5.4.3.1
Frame Format
29
5.4.3.2
Frames Channel
29
5.4.4
Transducer Application
30
5.4.4.1
Transducer Channel Selection
31
5.4.4.2
Transducer Delta Emulation
31
5.4.4.3
Transducer Filter
32
5.4.4.4
Transducer Resolution
32
5.4.4.5
Auxiliary Displays
33
5.4.4.6
Cal Function
34
5.4.5
Remote Application
34
5.4.5.1
Remote Command Set
35
5.4.5.2
Remote Communication Settings
35
5.4.6
Info Application
36
5.4.7
Leak Test Application
37
5.4.8
Troubleshooting Application
38

Operating Instructions - Model 9250
5
Transducer Display
Model 9250
5.4.9
Service Application
39
5.4.10
Unlocked Service Application
40
6.
Remote Operation
41
6.1
Command Set
41
6.2
Ethernet
41
6.3
Serial
41
6.3.1
Serial Cable Requirements
42
6.4
Mensor Command Set
43
6.5
Command and Query Format
43
6.6
Command Set Definitions 43
6.7
Output Formats
44
6.8
Model 9250 Commands and Queries 44
6.8.1
Units Command Syntax for Measurement Units
52
6.8.2
Model 9250 Error Codes 53
6.8.3
SCPI Commands and Queries
53
6.8.4
SCPI Commands Error Messages and Error Codes
55
7.
Options
56
7.1
Delta Channel
56
7.2
External Transducers (CPT9000, CPT6100 and CPT6180)
56
7.2.1
External Pressure Sensor Connection Cable
56
7.3
Analog Output
56

6 Operating Instructions - Model 9250
Transducer Display
Model 9250
8.
Maintenance
57
8.1
Beyond the Warranty
57
9.
Calibration
57
9.1
Service Application
79
9.1.1
Service Application (unlocked)
58
9.2
Calibration Data
59
9.3
One Point Cal Application
59
9.4
Two Point Cal Application
60
9.5
Linearization
61
9.9
Head Pressure
63
10.
Appendix
66
10.1
Conversion Factors, PSI
67
10.2
Conversion Factors, Millitorr
68
10.3
Conversion Factors, Pascal
69

Operating Instructions - Model 9250
7
Transducer Display
Model 9250
1 General Information
1.1 Warranty
All products manufactured by Mensor are warranted to be free of defects in workmanship and materials for
a period of two years from the date of shipment. No other express warranty is given, and no armation of
Seller, by words or actions, shall constitute a warranty. SELLER DISCLAIMS ANY IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSES WHATSOEVER. If any defect
in workmanship or material should develop under conditions of normal use and service within the warranty
period, repairs will be made at no charge to the original purchaser, upon delivery of the product(s) to the
factory, shipping charges prepaid. If inspection by Mensor or its authorized representative reveals that the
product was damaged by accident, alteration, misuse, abuse, faulty installation or other causes beyond the
control of Mensor, this warranty does not apply. The judgment of Mensor will be nal as to all matters con-
cerning condition of the product, the cause and nature of a defect, and the necessity or manner of repair.
Service, repairs or disassembly of the product in any manner, performed without specic factory permis-
sion, voids this warranty.
MENSOR MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MANUAL, INCLUDING,
BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Mensor shall not be liable for errors contained herein or for incidental or con-
sequential damages in connection with the furnishing, performance, or use of this material.
1.2 Important Notice
The product specications and other information contained in this manual are subject to change without
notice.
Mensor has made a concerted eort to provide complete and current information for the proper use of
the equipment. If there are questions regarding this manual or the proper use of the equipment, contact
Mensor at:
Mensor WIKA Alexander Wiegand SE & Co. KG
201 Barnes Drive Alexander-Wiegand-Straße 30
San Marcos, Tx 78666 D-63911 Klingenberg / Germany
Tel: 1.512.396.4200 Tel: (+49) 93 72/132-9986
1.800.984.4200 (USA only) web site: www.wika.de
web site: www.mensor.com fax: (+49) 93 72/132-8767
e-mail: sales@mensor.com
tech.support@mensor.com

8 Operating Instructions - Model 9250
Transducer Display
Model 9250
1.3
Trademarks and Copyrights
Mensor is a registered trademark of Mensor, LP. All other brand and product names are trademarks or
registered trademarks of their respective companies. ©2007, Mensor, LP. All rights reserved.
1.4
Software License Agreement
This product contains intellectual property, i.e., software programs, that are licensed for use by the end
user/customer (hereinafter “end user”).
This is not a sale of such intellectual property.
The end user shall not copy, disassemble or reverse compile the software program.
iThe software programs are provided to the end user “as is” without warranty
of any kind, either express or implied, including, but not limited to, warranties
ofmerchantabilityandtnessforaparticularpurpose.Theentireriskofthe
Notice
quality and performance of the software program is with the end user.
Mensor and its suppliers shall not be held to any liability for any damages suered or incurred by the end
user (including, but not limited to, general, special, consequential or incidental damages including dam-
ages for loss of business prots, business interruption, loss of business information and the like), arising
from or in connection with the delivery, use or performance of the software program.
1.5
Mensor Service Plus
If you have problems and you don’t nd the answer in this manual, contact Mensor at 1.800.984.4200
(USA only) or 1.512.396.4200 for personal assistance, or at any of the contact addresses listed on the
rear cover of this manual. We are ready to help.
1.5.1
After the Warranty
Mensor’s concern with the performance of this instrument is not limited to the warranty period. We pro-
vide complete repair, calibration and certication services after the warranty for a nominal fee.
1.5.2
Calibration Services
In addition to servicing our own products Mensor can perform a complete pressure calibration service,
up to 30,000 psi, for all of your pressure instruments. This service includes an accredited calibration.
1.5.3
Certications
and
Accreditations
Mensor is registered to ISO 9001:2015.The calibration program at Mensor is accredited by A2LA, as
complying with both the ISO/IEC 17025:2017 and the ANSI/NCSL Z540-1-1994 standards.
1.6
Packaging for Shipment
If the product must be shipped to a dierent location or returned to Mensor for any reason through a com-
mon carrier it must be packaged properly to minimize the risk of damage.
The recommended method of packing is to place the instrument in a container, surrounded on all sides
with at least four inches of shock attenuation material such as styrofoam peanuts.
Strictly observe the following when shipping the instrument:
All instruments delivered to WIKA or Mensor must be free from any kind of hazardous substances (acids, bases, solutions, etc.)
and must be cleaned before being returned.

Operating Instructions - Model 9250
9
Transducer Display
Model 9250
WARNING!
Physical injuries and damage to property and the environment through residual media
Residual media in the dismounted instrument can result in a risk to persons, the environment and equipment.
▶With hazardous substances, include the material safety data sheet for the corresponding medium.
When returning the instrument, use the original packaging or a suitable transport packaging.
To avoid damage:
• Wrap the instrument in an anti-static plastic lm.
• Place the instrument along with shock-absorbent material in the packaging.
• Place shock-absorbent material evenly on all sides of the transport packaging.
• If possible, place a bag containing a desiccant inside the packaging.
• Label the shipment as a highly sensitive measuring instrument.
Instruments with lithium ion rechargeable batteries or lithium metal batteries
The included lithium ion rechargeable batteries or lithium metal batteries are subject to the requirements of the dangerous
Goods Act. For shipping, special packaging and labelling requirements must be observed. A dangerous goods expert must be
consulted when preparing the item to be shipped. Do not send any damaged or defective rechargeable batteries. Cover open
contacts with adhesive tape and package the rechargeable battery such that it cannot move inside the package and short
circuits are prevented.The different requirements of the relevant transport carriers as regard to the Dangerous Goods Act and
also additional national regulations must be observed.
Information on returns can be found under the heading “Service” on our local website.

10 Operating Instructions - Model 9250
Transducer Display
Model 9250
2 Safety Notices
2.1 User Responsibilities
To ensure safety, the user must make sure that:
• The system is used properly, no dangerous media are used and that all technical specications are
observed.
• The system is operated in perfect operating condition.
• This operation manual is legible and accessible to the user at the system’s location.
• The system is operated, serviced and repaired only by authorized and qualied personnel.
• The operator receives instruction on industrial safety and environmental protection, and is knowledge-
able of the operating instructions and the safety notices contained therein.
2.2 General Safety Notices
i
Notice
The system should only be operated by trained personnel who are familiar with
this manual and the operation of the instrument.
Warning
!
WARNING: A condition for trouble-free and safe operation of this system is proper
transport, proper storage, installation, assembly and proper use as well as careful
operation and maintenance.
Any operation not described in the following instructions should be prohibited.
The system must be handled with care required for an electronic precision instru-
ment(protectfromhumidity,impacts,strongmagneticelds,staticelectricityand
extreme temperatures). Do not insert any objects into the instrument.
The system is powered via the power cable with a voltage that can cause physi-
cal injury. Even after disconnecting the system from the power supply, dangerous
voltages can temporarily occur due to capacitance.
Extreme care must be taken with pressure connections when using hazardous or
toxic media.
Repairs must only be performed by authorized service personnel.
i
Notice
Additional safety notices are found throughout this manual.

Operating Instructions - Model 9250
11
Transducer Display
Model 9250
2.3 Warnings and Caution Notices
Warning
!
WARNING: HIGH PRESSURE! High pressure gases are potentially hazardous.
Energy stored in these gases and liquids can be released suddenly and with
extreme force. High pressure systems should be assembled and operated only by
personnel who have been trained in proper safety practices.
Warning
!WARNING: NOT EXPLOSION PROOF! Installation of this instrument in an area
requiring devices rated as intrinsically safe is not recommended.
Warning
!
WARNING: POSSIBLE INJURY! The tubing, valves, and other apparatus attached
to the gauge must be adequate for the maximum pressure which will be applied,
otherwise physical injury to the operator or bystanders is possible.
!
Caution
CAUTION: USE THE PROPER PRESSURE MEDIUM! Use only clean, dry, non-corro-
sivegasesunlessotherwisespeciedbyMensor.Thisinstrumentisnotdesigned
for oxygen use.
!
Caution
CAUTION: As with most sensitive electronic equipment, switch the power switch
obeforeconnectingordisconnectingtoapowersourcetopreventdataloss.Do
notpositiontheequipmentsothatitisdiculttodisconnecttheDCpowerjack.
CAUTION: ESD PROTECTION REQUIRED. The proper use of grounded work
surfaces and personal wrist straps are required when coming into contact with
exposed circuits (printed circuit boards) to prevent static discharge to sensitive
electronic components.
Additional Warning and Caution notices are found throughout this manual.

12 Operating Instructions - Model 9250
Transducer Display
Model 9250
3
General Description
The Model 9250 Transducer Display is a multi-channel remote pressure indicator designed to test
and calibrate a variety of pressure devices in either absolute or gauge pressure modes. The Model
9250 can have up to three external transducers.
Figure 3.1 - Desktop version
3.1
Features
Here is a short list of significant features designed into the Model 9250:
• Up to three external transducers can be connected at once via the rear mounted RS-232 ports.
•
7” Color LCD with touch screen
•
Delta function when two or more transducers are installed
•
Multiple languages; change the language for on-screen text and number/date formats by simply
touching one of the “national ag” icons available in the setup screen.
•
Desktop or rack mount
•
Local Operation, or command and read remotely.

Operating Instructions - Model 9250
13
Transducer Display
Model 9250
3.2
Turning On
You can confirm that your Model 9250 is operational right now. Apply power to the power connector on
the rear of the instrument with the included power adapter, and press the power switch to ON. The
system will go through an initialization process, which takes about 45 seconds, and then a display will
appear similar to the screen shown below.
To see information about the configuration of your new Model 9250, touch the Information
Application (App) icon on the menu and a window will appear listing the Mensor customer service
contact, model number, and the sensors that are installed. Press the Measure App [ ] to return
to the main screen.
3.3
Front Panel
The Model 9250 front panel includes a 7” color LCD touchscreen. Operator input is accomplished by
pressing the words or App icons presented on the display. There is a single discrete on/off button on
the right hand side. The front panel also shows the model number designation and brand logos.
Power
Switch
>
®
Information
::
Menu
Model
:
Model
9250
S
/
N
:
llllll
Date
of
Manufacture
:
11
/
21
/
2022
Version
:
1.99
.
0
OS
Version
:
1.1
GPIB
Version
:
Not
present
Mensor
LP
201
Barnes
Dr
.
San
Marcos
,
Texas
78666
techsefvicesSmensor
.
com
A
Model
:
6100
S
/
N
:
41000
VJT
0.0000
:
60.0000
PSIA
Version
:
6.00
Accuracy
:
0.010
*
6
FS
B
Model
:
6100
S
/
N
:
91000
T
50
0.0000
:
60.0000
PSIA
Version
:
6.00
Accuracy
:
0.010
*
4
FS
f
©
C
Model
:
6180
S
/
N
:
410009
V
1
0.000
:
170.000
PSIG
Version
:
6.00
Accuracy
:
0.01
OH
IS
-
50
Information
Application
A

14 Operating Instructions - Model 9250
Transducer Display
Model 9250
3.4
Display
The display is made up of two sections. In the main screen (“Measure Application”), the left two thirds
show the transducer channels that are configured for display, along with the pressure reading, units,
mode (absolute or gauge), channel label, an auto zero or tare button (if enabled) and any auxiliary
indications that have been chosen. The right one third of the screen has Application Icons (“Apps”) for
setting viewing options, sensor settings, communication settings, and a “Page Down” button [
] that,
when pressed, shows a second and third page of icons for calibration, remote communication error
checking and a leak test application.
Buttons, Labels and Windows:
The Model 9250 touchscreen has many buttons with relevant graphic
icons or text which, when pressed, will open a related window where changes can be made or
information viewed. Some of these buttons will toggle from one state to another, and others present
choices or display a numerical data entry screen. Text or icons that are displayed, but do not respond to
being touched, are called labels or windows. Operators will quickly become accustomed to the particular
characteristics of the frequently used buttons.
Main Screen:
The main screen or “Measure Application” appears after power-up. This screen contains
the channel frames and settings button. It will remain as configured after a power cycle.
Transducer Channel Frame(s):
The transducer channel frames (left 2/3 of the screen) contain
information specific to a channel. Up to three channels can be displayed at once, two are shown in the
picture above. The channel frames are color coded with channel A - green, channel B - blue, and
channel C - red. The delta channel is yellow. If only one channel is installed, a full frame will be displayed
in the color of the channel connected. The channel frame contains the pressure reading, units, and
mode (absolute or gauge) plus any auxiliary displays that have been chosen.
3.5
Chassis Assembly
The chassis assembly is the housing for the system. The system has no user-serviceable parts, and
therefore the chassis should not be opened except by qualified repair personnel at Mensor or certified
service locations for any reason.
O
Measure
A
:
0.0000
.
.
.
60.0000
Page
Down
Si
Menu
Channel
label
and
range
14.4166
Reading
Auxiliary
Indications
*
^
Units
and
Mode
"
14.41641
14.4170
T
psi
Absolute
0.000
/
Sec
8
:
0.000
.
.
.
122.161
29.362
f
29.3621
29.362
T
in
Hg
0
C
Absolute
0.00
/
Sec
Transducer
Channels
Settings
Apps

15 Operating Instructions - Model 9250
Transducer Display
Model 9250
4
Installation
4.1
Unpacking the Instrument
In addition to functional testing, each unit is inspected for appearance prior to leaving the factory. Upon
receipt, please examine the instrument for shipping damage. Report any apparent damage to the
carrier immediately.
In addition to this manual, you should have:
•
Model 9250 Transducer Display;
•
Power Supply;
•
Any accessories ordered;

Operating Instructions - Model 9250 16
Transducer Display
Model 9250
4.2 Dimensions (Inches)
CM
0.24
w
\
7
10.18
7.77
External
Transducer
Connection
External
Transducer
Connection
External
Transducer
Connection
It
s
u
u
u
Power
\
O
II
Q
£
^
«
1
gj
c
,
Fuse
Holder
RS
-
232
Ethernet
Port

17 Operating Instructions - Model 9250
Transducer Display
Model 9250
-
4.3 Rear Panel
Positioned on the left side are the 12VDC power input, fuse holder, three remote transducer connections,
the RS-232, and the Ethernet port.
Figure 4.3 A - Two removable gauge transducers installed
ll
°
<
g
@
re
8
Cat
6
TTT
77
4.4
Remote Communication Connections
See Section 7, Remote Operation, for connections and commands for operation over Ethernet, or
RS-232 ports.
4.5
Power Up
Apply power to the power connector on the rear of the instrument using the power adaptor included, and
switch the power switch on the front of the unit ON. The instrument will go through an initialization
process and system check. As soon as the system check is completed, the system will default to a
screen similar to the one shown in Section 5.1.2 - Display Screen Features. The main measurement
screen may be configured in many different ways but initially, it will be in a default configuration.
Subsequently, the unit will power up in the configuration that it was in when last powered off. Allow at
least 15 minutes of warmup before performing critical pressure measurements.

18 Operating Instructions - Model 9250
Transducer Display
Model 9250
4.6
Electrical Block Diagram
Figure 4.6 - Electrical Block Diagram
FRONT
DISPLAY
/
TOUCH
PANEL
PWR
SWITCH
12
v
EX
:
POWER
CONVERTER
5
V
DISPLAY
LVDS
INTFC
18
bit
TOUCH
INTFC
+
5
VBKLT
INTFC
2
x
20
HEADER
ETHERNET
PORT
1
RS
232
COM
PORT
DC
POWER
INPUT
JACK
ISE
n
ETHERNET
PORT
GND
HOLDER
a
5
a
s
p
s
fO
vO
s
5
0
•
V
*
}
REAR
PANEL
TRANSDUCER TRANSDUCER
TRANSDUCER

Operating Instructions - Model 9250
19
Transducer Display
Model 9250
5
Local Operation and Setup
5.1
General Operation
This section describes the procedures for operating the Model 9250 from the front panel. Instructions for
operating the device remotely from an external computer are covered in Section 6, Remote Operation.
By following the procedures provided in these two sections and Section 9, Calibration, you can expect
your Model 9250 to be dependable for many years of useful service.
5.1.1
Setup Applications
Configuration of the Model 9250 is achieved by changing settings accessed through the Application
(“App”) buttons. Local operation is accomplished by observing the data presented in the display. The
appearance and functionality of the display can be changed by pressing the App button for the related
function. After an app has been chosen, a set of related parameters will appear on the left. After
choosing one of these parameters, a set of selections related to that parameter will appear on the right or
a data entry keypad. The desired selection or data can be entered here.
5.1.2
Display Screen Features
The screen shown below provides a brief description of the features shown on a two channel display
after initialization. The left two thirds of the display contains the area where information is displayed (in
this case the Measure Application) and the right one third contains the selection icons for each
application. Channels are color coded: Channel A is green, B is blue, and C is red. Color coding persists
throughout all channel-specific screens. A zero or tare button and auxiliary displays (auxiliary units, rate,
and peak) will appear in the Measure App if activated. All of the Model 9250 screen features are
described in more detail throughout this manual.
Figure 5.1.2 - Display Screen Features
(
2
)
Measure
A
:
0.0000
.
.
.
60.0000
::
Menu
Range
Reading
Pressure
Units
and
Mode
14.4130
psi
Absolute
B
:
0.000
..
.
122.161
29.355
t
©
In
H
<
j
0
*
C
Absolute
A
App
Display
/
Parameter
Selection
App
Selection
/
Data
Entry

20 Operating Instructions - Model 9250
Transducer Display
Model 9250
5.2
Initial Setup
Sections 5.2.1 and 5.2.2 are provided first so that the operator can initially check the information screen
to verify the installed components and to change the language if needed.
5.2.1
Contact and Version Information Application
Press this application button to display Mensor contact, installed sensor, instrument,
and software version information.
Figure 5.2.1 - Information
5.2.2
Language Selection
Pressing the settings application button will open a screen where the language, display
brightness, volume, user base units/multiplier and conguration loading/saving, can be
changed. The current language selections available are shown in the table below. Additional
language choices will appear on the screen after pushing the Page Down button [ ]:
Language Country
English USA
German Germany
French France
Spanish Spain
Italian Italy
Chinese China
English Great Britain
German Switzerland
French Switzerland
Spanish Mexico
Russian Russia
Korean Korea
English Canada
French Canada
Polish Poland
Japanese Japan
®
Information
i
:
Menu
Model
:
Model
9250
S
/
N
:
111111
Date
of
Manufacture
:
11
/
21
/
2022
Version
:
1.99
.
0
OS
Version
:
1.1
GPIB
Version
:
Not
present
Mensor
LP
201
Barnes
Dr
.
San
Marcos
,
Texas
7
B
666
techsemces
@
mensor
.
com
ITSI
A
Model
:
6100
S
/
N
:
41000
VJT
0.0000
:
60.0000
PSIA
Version
:
6.00
Accuracy
:
0.010
%
FS
B
Model
:
6100
S
/
N
:
41000
T
50
0.0000
:
60.0000
PSIA
Version
:
6.00
Accuracy
:
0.010
%
FS
#
'
V
#
t
C
Model
:
6180
S
/
N
:
410009
V
1
0.000
:
170.000
PSIG
Version
:
6.00
Accuracy
:
0.010
%
IS
-
50
%
Settings
:
i
Language
English
(
USA
)
Deutsch
(
DE
)
Off
|
French
(
FR
)
Spanish
x
1.000000
|
Italian
bar
f
1
Japanese
Chinese
Korean
Language
English
(
U
.
S
.
A
.
)
Brightness
100
%
Volume
User
1
base
units
psi
User
1
multiplier
User
2
base
units
User
2
multiplier
x
1.000000
Table of contents
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