WIKA E-10 User manual

Operating instructions
Betriebsanleitung
WIKA Alexander Wiegand SE & Co. KG
Alexander-Wiegand-Straße 30
63911 Klingenberg/Germany
Tel [phone]
Fax [phone]
[email protected]
www.wika.de
E-10, E-11
E-10 E-11
Pressure transmitter
Druckmessumformer

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Operating instructions, model E-1x Page 3 - 28
Betriebsanleitung, Typ E-1x Seite 29 - 53
© 2006 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!

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Content
1. Important details for your information.......................................4
2. Signs, symbols and abbreviations ..........................................6
3. Function ................................................................7
4. For your safety ..........................................................8
5. Packaging ..............................................................9
6. Starting, operation ......................................................10
7. Maintenance, accessories ................................................20
8. Trouble shooting ........................................................20
9. Storage, disposal .......................................................23
Appendix 1: EU declaration of conformity......................................24
Appendix 2: EU-type examination certificate ...................................25

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1. Important details for your information
Read these operating instructions before installing and starting the pressure transmitter. Keep
the operating instructions in a place that is accessible to all users at any time.
The following installation and operating instructions have been compiled by us with great care
but it is not feasible to take all possible applications into consideration.These installation and
operation instructions should meet the needs of most pressure measurement applications. If
questions remain regarding a specic application, you can obtain further information:
■
Via our Internet address www.wika.de / www.wika.com
■
The product data sheet is designated as PE 81.27
■
Contact WIKA for additional technical support [phone]
If the serial number on the product label and/or the 2D code on the hexagon gets illegible (e.g. by
mechanical damage or repainting), the retraceability of the instrument is not possible any more.
WIKA pressure transmitters are carefully designed and manufactured using state-of-the-art
technology. Every component undergoes strict quality and environmental inspection before
assembly and each instrument is fully tested prior to shipment. Our environmental management
system is certied to DIN EN ISO 14001.
1. Important details for your information

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1.1 Intended use E-10, E-11:
Use the pressure transmitter with ameproof enclosure to transform pressure into an electrical
signal in gas hazardous areas, zones 1 and 2.
ATEX und IECEx approval
Pressuremeasuring instrument approved for use in gas hazardous areas, type tested in
accordance with the following standards:
■
EN 60079-0 / IEC 60079-0
■
EN 60079-1 / IEC 60079-1
ATEX Approval ratings: Flameproof enclosure II 2G Ex db IIC T6...T1 Gb (KEMA 05 ATEX 2240 X)
IECEx Approval ratings: Flameproof enclosure Ex db IIC T6...T1 Gb (IECEx DEK 15.0048X)
1.2 Knowledge required
Skilled personnel are understood to be personnel who, based on their technical training,
knowledge of measurement and control technology and on their experience and knowledge of
country-specic regulations, current standards and directives, are capable of carrying out the
work described and independently recognising potential hazards.
It has to be acquainted with the rules and regulations on hazardous areas and electric circuits,
since this transducer is „electrical equipment“ as dened by EN 60079-14.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
1. Important details for your information

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2. Signs, symbols and abbreviations
WARNING
Potential danger of life or of severe injuries.
WARNING
Instructions for hazardous areas: Potential danger of life or of severe injuries.
CAUTION
Potential danger of burns due to hot surfaces.
Notice, important information, malfunction.
The product complies with the applicable European directives.
Before mounting and commissioning the instrument, ensure you
read the operating instructions!
2. Signs, symbols and abbreviations

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The product complies with the requirements of the European directive (ATEX) on
explosion protection.
2-wire Two connection lines are intended for the voltage supply.
The supply current is the measurement signal.
3-wire Two connection lines are intended for the voltage supply.
One connection line is intended for the measurement signal.
3. Function
E-10: Pressure connection with internal diaphragm (standard version).
E-11: Pressure connection with ush diaphragm or highly viscous or solids entrained media
which might clog the pressure port.
Function
The pressure prevailing within the application is transformed into a standardised electrical signal
through the deection of the diaphragm, which acts on the sensor element with the power supply
fed to the transmitter.This electric signal changes in proportion to the pressure and can be evalu-
ated correspondingly.
2. Signs, symbols and abbreviations / 3. Function

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4. For your safety
WARNING
■
Select the appropriate pressure transmitter with regard to scale range, perfor-
mance and specic measurement conditions prior to installing and starting the
instrument.
■
Observe the relevant national regulations and observe the applicable
standards and directives for special applications (e.g. with dangerous media
such as acetylene, ammable gases or liquids and toxic gases or liquids and
with refrigeration plants or compressors). If you do not observe the appropriate
regulations, serious injuries and/or damage can occur!
■
Open pressure connections only after the system is without pressure!
■
Please make sure that the pressure transmitter is only used within the overload
threshold limit all the time!
■
Observe the ambient and working conditions outlined in section 6 table „Speci-
cations”.
■
Ensure that the pressure transmitter is only operated in accordance with the
provisions i.e. as described in the instructions.
■
Do not interfere with or change the pressure transmitter in any other way than
described in these operating instructions.
■
Remove the pressure transmitter from service and mark it to prevent it from
being used again accidentally, if it becomes damaged or unsafe for operation.
■
Take precautions with regard to remaining media in removed pressure transmit-
ter. Remaining media in the pressure port may be hazardous or toxic!
■
Have repairs performed by the manufacturer only.
4. For your safety

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WARNING
Consider the details given in the EC-type examination certicate and specic
conditions of use as well as the respective country specic regulations for installa-
tion and operation in hazardous areas (e.g.: IEC 60079-14). If you do not observe
these stipulations, serious injuries and/or damage can occur.
5. Packaging
Has everything been supplied?
Check the scope of supply:
■
Completely assembled pressure transmitters; with ush version E-11 including
pre-assembled sealings and plastic protection cap.
■
Inspect the pressure transmitter for possible damage during transportation.
Should there be any obvious damage, inform the transport company and WIKA
without delay.
■
Keep the packaging, as it oers optimal protection during transportation (e.g.
changing installation location, shipment for repair).
■
Ensure that the pressure connection thread and the connection contacts will
not be damaged.
4. For your safety / 5. Packaging

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6. Starting, operation
6.1 Diaphragm test for your safety
Required tools: wrench (ats 27), screw driver
It is necessary that before starting the pressure transmitter you test the diaphragm, as this is a
safety-relevant component.
WARNING
■
Pay attention to any liquid leaking out, for this points to a diaphragm damage.
■
Check the diaphragm visually for any damage (E-11).
■
Use the pressure transmitter only if the diaphragm is undamaged.
■
Use the pressure transmitter only if it is in a faultless condition as far as the
safety-relevant features are concerned (e.g. no damage of case, cable and
connection threads. Otherwise explosion protection is not ensured).
In order to protect the diaphragm, the pressure connection of the instrument E-11 is provided
with a special plastic protection cap.
■
Remove this plastic protection cap only just before installing the pressure trans-
mitter in order to prevent any damage to the diaphragm or the thread.
■
Keep the plastic protection cap of the pressure connection thread and the
diaphragm for later storage or transport.
■
Mount the plastic protection cap when removing and transporting the instru-
ment.
5. Packaging / 6. Starting, operation

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Coded manufacturing date
Pin assignment
Signal
Power supply
P# Product no.
S# Serial no.
6.2 Product label (example)
If there is no serial number on the product label, the number on the hexagon of the process
connection will apply.
6. Starting, operation

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Hexagon of the electrical connection: Use only to secure the transmitter while installing the electrical conduit or as counter-
holder when removing the metal protection cap (ats 27).
6.3 Mechanical connection
■
Remove the plastic protection cap only just before installation and absolutely
avoid any damage to the diaphragm during installation as well (E-11).
■
For Model E-10 you have to provide for a sealing element at the process
connection; exceptions are instruments with self-sealing threads (e.g. NPT
thread). For Model E-11 the sealing ring is included in delivery.
■
For further information on seals see WIKA data sheet AC 09.08
■
When mounting the instrument, ensure that the sealing faces of the instrument
and the measuring point are clean and undamaged.
■
Only ever screw in, or unscrew, the instrument via the spanner ats of the
hexagon of the process connection and to the prescribed torque using an
appropriate tool.The appropriate torque depends on the dimension of the
pressure connection and on the sealing element used (form/material). Do not
use the case as working surface for screwing in or unscrewing the instrument.
■
When screwing the transmitter in, ensure that the threads are not jammed.
Hexagon of the process connection: Use to install the transmitter process connection (ats 27)
Max. 50 Nm (36,9 foot pounds)
Drain opening
Spanner at of the metal protection cap: Use only for removal of metal protection cap in case of using an electrical
conduit. (ats 24)
6. Starting, operation
Metal protection cap
Plastic protection cap

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WARNING
■
Protect the diaphragm against any contact with abrasive substances and
pressure peaks and do not touch it with tools. If you damage the diaphragm, no
explosion protection can be ensured (ATEX and IECEx)!
■
Do not use the pressure transmitter outside of the temperature range of
-40 ... 60 (T6) / 75 (T5) / 102 (T4...T1) °C. Outside of this range explosion
protection is not ensured.
■
Observe the permissible ambient and medium temperatures applicable for the
hazardous area according to the dened temperature classes.
■
Do not torque the process connection with a torque greater than 36,9 foot
pounds/50 Nm.
■
For tapped holes and welding sockets please see Technical Information
IN 00.14 for download at www.wika.de
6.4 Specific conditions of use
Ambient and medium temperature range -40 ... +102 °C
The relationship between the maximum ambient and medium temperature and the temperature
class shall be taken from the following table:
Max. ambient temperature Max. medium temperature Temperature class
60 °C 60 °C T6
75 °C 75 °C T5
102 °C 102 °C / 105 °C
See specic conditions of use for 105 °C
T4 ...T1
A medium temperature of max 105 °C for T4…T1 is permitted if the pressure transmitter is
mounted in a way that it’s temperature above the hexagon of the process connection does not
become higher than 102 °C.
6. Starting, operation

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6.5 Electrical connection
WARNING
■
Ground the case via the process connection against electrostatic charging.
Include the case in the equipotential bonding of the application.
■
For transmitters with ying leads, the screen is connected to the case. The
simultaneous connection of case and cable screen to ground is only permit-
ted if ground loop problems between the screen connection (e.g. at the power
supply) and case can be excluded (see EN 60079-14).
■
Attempting to remove the cable connection will damage the transmitter and
void the factory warranty and approval.
■
The electrical connection to the transmitter should be used as originally
supplied. It must not be bypassed or modied (with the exception of the cable
length). Improper assembly or alteration of the electrical connection will invali-
date the explosion protection class for which the transmitter is certied.
■
Cover ying leads with ne wires by an end splice (cable preparation).
■
For use with electrical conduit the metal protection cap of the electrical connec-
tion may be removed. If installed without electrical conduit the protection cap
must not be removed.
■
Clamp the free cable tail to a suitable certied clamp box or outside the hazar-
dous area.
■
Max. supply voltage: DC 30 V; Max. power dissipation: 1 W
6. Starting, operation

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■
Always ground the case via the process connection against electromagnetic
elds.
■
Operate the pressure transmitter with a shielded cable and earth the shield
at least on one side of the cable, if the cable is longer than 30 m, or if it is run
outside of the building.
■
Ingress protection IP 67 per IEC 60529 (Keep drain openings of metal protec-
tion cap free from pollution to avoid accumulation of water).
■
Please make sure that the ends of cables with ying leads are protected
against ingress of moisture.
Cable with 2 m length
IP 67
3-wire2-wire
red
red
black
black
brown
screen/case screen/case
Load (e.g. display)
Power supply
UB+/Sig+ Positive supply / measurement connection
0V/Sig- Negative supply / measurement connection
6. Starting, operation

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Specications Model E-10 / E-11
Pressure ranges bar 0.4 0.6 1 1.6 2.5 4 6 10 16 25
Over pressure safety bar 3.1 3.1 3.1 6.2 6.2 14 31 31 62 62
Burst pressure bar 5.2 5.2 5.2 10 10 24 52 52 103 103
Pressure ranges bar 40 60 100 160 250 400 600 1000 1)
Over pressure safety bar 80 120 200 320 500 800 1200 1500
Burst pressure bar 400 550 800 1000 1200 1700 2) 2400 2) 3000
{Vacuum, gauge pressure, compound range, absolute pressure are available}
1) Only Model E-10.
2) For model E-11: the value specied in the table applies only when sealing is realised
with the sealing ring underneath the hex. Otherwise max. 1500 bar applies.
Materials
Wetted parts (other materials see WIKA diaphragm seal program)
» Model E-10 Stainless steel (> 25 bar stainless steel and Elgiloy®)
» Model E-11 Stainless steel
O-ring: NBR {FPM/FKM, EPDM}
Case Stainless steel
Internal transmission uid Synthetic oil (not for model E-10 with pressure ranges > 25 bar)
Output signal 4 ... 20 mA (2-wire): DC 10 ... 30 V
and power supply U+ DC 0 ... 5 V (3-wire): DC 10 ... 30 V
DC 0.5 ... 4.5 V (3-wire): DC 5 ... 30 V
DC 1 ... 5 V (3-wire): DC 6 ... 30 V
DC 0 ... 10 V (3-wire): DC 14 ... 30 V
Max. power dissipation 1 W
max. resistive load 4 ... 20 mA (2-wire): ≤ (power supply - 10 V) / 0.02 A
DC 0 ... 5 V (3-wire): > max. output signal / 1 mA
DC 0.5 ... 4.5 V (3-wire): > 100 kΩ
DC 1 ... 5 V (3-wire): > 100 kΩ
DC 0 ... 10 V (3-wire): > max. output signal / 1 mA
Settling time ms ≤ 2 (≤ 10 ms for medium temperature <-30 °C for measuring ranges up
to 25 bar or with flush diaphragm)
Insulation voltage DC 500 V
6. Starting, operation

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Specications Model E-10 / E-11
Accuracy % of span ≤0.25 (BFSL)
≤0.5 3)
3) Including non-linearity, hysteresis, zero point and full scale error (corresponds to
error of measurement per IEC 61298-2).
Adjusted in vertical mounting position with lower pressure connection.
Non-linearity % of span ≤0.2 (BFSL) according to IEC 61298-2
Non-repeatability % of span ≤0.1
1-year stability % of span ≤0.2 (at reference conditions)
Permissible temperature ranges 5)
Medium and ambient 4) °C T6: -40 ... +60 T5: -40 ... +75 T4 ... T1: -40 ... +102
Storage °C -40 ... +102
Rated temperature range °C 0 ... +80
4) -40 °C only valid, if no seal is inserted.
Sealings from NBR only valid up to max. -30 °C.
Sealings from FPM/FKM only valid up to max. -15 °C.
5) Pay attention to the sealing material restrictions for G ½ B ush process connection
(next table)
Temperature coecients within
rated temperature range
Mean TC of zero % of span ≤0.2 / 10 K
Mean TC of range % of span ≤0.2 / 10 K
CE conformitiy
Pressure equipment directive
EMC directive EN 61326 Emission (Group 1, Class B) and Immunity (industrial
locations)
ATEX directive
Ex-protection ATEX II 2G Ex db IIC T6...T1 Gb (KEMA 05 ATEX 2240 X)
IECEx Ex db IIC T6...T1 Gb (IECEx DEK 15.0048X)
Shock resistance g100 according to IEC 60068-2-27 (mechanical shock)
Vibration resistance g 10 according to IEC 60068-2-6 (vibration under resonance)
6. Starting, operation

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Specications Model E-10 / E-11
Wiring protection
Short-circuit proofness S+ towards U-
Reverse polarity protection U+ towards U-
Weight kg Approx. 0.24
{ } Items in curved brackets are optional extras for additional price.
Sealing material restrictions for G ½ B ush process connection
Material Max. measuring range [bar]
T = -40 °C T = -30 °C T = -15 °C T = 105 °C
NBR -600 600 600
FPM/FKM --400 400
EPDM 200 200 200 200
T = ambient and medium temperature
When designing your plant, take into account that the stated values (e.g.burst
pressure, over pressure safety) apply depending on the material, thread and
sealing element used.
6. Starting, operation

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6.6 Functional test
WARNING
■
Open pressure connections only after the system is without pressure!
■
Observe the ambient and working conditions outlined in section 6 table „Speci-
cations".
■
Please make sure that the pressure transmitter is only used within the over load
threshold limit at all times!
The output signal must be proportional to the pressure. If not, this might point to a
damage of the diaphragm. In that case refer to chapter 8 „Troubleshooting“.
CAUTION
When touching the pressure transmitter, keep in mind that the surfaces of the
instrument components might get hot during operation.
6. Starting, operation

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7. Maintenance, accessories
For details about the accessories, please refer to WIKA‘s price list, WIKA‘s product catalog on
CD or contact our sales department.
8. Trouble shooting
WARNING
■
Open pressure connections only after the system is without pressure!
■
Take precautions with regard to remaining media in removed pressure transmit-
ters. Remaining media in the pressure port may be hazardous or toxic!
■
Remove the pressure transmitter from service and mark it to prevent it from
being used again accidentally, if it becomes damaged or unsafe for operation.
■
Have repairs performed by the manufacturer only.
■
WIKA pressure transmitters require no maintenance.
■
Have repairs performed by the manufacturer only.
Do not insert any pointed or hard objects into the pressure port for cleaning to
prevent damage to the diaphragm of the pressure connection.
7. Maintenance, accessories / 8. Trouble shooting