Wittkopp Primor 1000 User manual

Installation instructions
Primor 1000
Content
1 General instructions �������������������������������������������������� 2
1.1 Liability notes ��������������������������������������������������������� 2
2 Lock installation ������������������������������������������������������ 2
2.1 Installing the lock ������������������������������������������������������ 2
2.2 Input unit installation ��������������������������������������������������� 3
2.3 Connection input unit/lock ���������������������������������������������� 3
2.4 Functional test��������������������������������������������������������� 3
3 Installation examples/input unit �������������������������������������� 4
4 Installation input unit RO ��������������������������������������������� 5
4.1 Installation overview ��������������������������������������������������� 5
4.2 Axis length calculation�������������������������������������������������� 5
4.3 Installation of fixing ring ������������������������������������������������ 6
4.4 Mounting the input unit RO ��������������������������������������������� 6
4.4.1 Cable guidance input unit RO (turnable) �������������������������������� 7
4.5 Installation input unit RO (fixed)������������������������������������������ 7
5 Installation input unit FL (fixing on the inside) ���������������������������� 8
5.1 Installation input unit FL (fixing from the front) ����������������������������� 9
5.2 Installation battery compartment ����������������������������������������� 9
6 Installation input unit FS ���������������������������������������������10
6.1 Cable guidance input unit FS�������������������������������������������11
© Carl Wittkopp GmbH - Errors and omissions excepted
Installation instructions no. 9999-118-1

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Installation instructions Primor 1000
09.11.2012
1 General instructions
• Please read the operating instructions carefully, before activating the lock.
1.1 Liability notes
• The mounting of the electronic lock with input unit has to be carried out according to the installation instruction.
• We point out that this installation instruction is part of the VdS-certication and non-compliance leads to the loss of this
certification.
• By opening the lock cover warranty of the manufacturer will be void.
• The electronic lock has to be protected against external attacks.
• Do not insert any lubricants or other substances into the electronic lock.
2.1 Installing the lock
• When the swing bolt lock is used with another lock, the boltwork has to be set up, so that the swing bolt lock inevitably locks
first.
• The swing bolt lock has to be xed with 3 x M6 screws in the prepared drillings in order to ensure a permanent hold.
• An independent loosening of the screws has to be avoided. It is recommended to put lock washers underneath the screw’s
head. To avoid malfunctions, turn the screws with a maximum turning force of 3.5 – 5 Nm.
• After the installation the lock’s bolt may not be loaded.
• The swing bolt lock is maintenance free in normal domestic and ofce surroundings. After approx. 10,000 closures it is
recommended to carry out a security and functional test of the swing bolt lock.
2 Lock installation
The swing bolt lock has got standard xing points and can be mounted in all 4 directions (right-hand, left-hand, up, down). In
order to x the swing bolt lock, 3 threaded holes M6 have to be drilled according to the gure below.
Fig. 1: Installation dimensions swing bolt lock Fig. 2: Mounting situation

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Installation instructions Primor 1000
09.11.2012
2.4 Functional test (when the door is open)
• Carry out a functional test after installing the lock and input unit.
• Enter the factory code (see user´s manual).
• Within 3 seconds turn the boltwork’s handle into the opening position. The bolt swings in (has to happen easily). The lock is
opened.
• Turn the boltwork’s handle into the locking position. The swing bolt automatically folds out and locks. The lock is closed.
• Keep enough clearance to the locking point.
2.2 Input unit installation (see page 5)
Fig. 3: Connection plug input unit/electronic lock
2.3 Connection input unit/lock
• Connect the plug from/to the input unit into the outer plug position on the lock and check xation. To loose the plug, care-
fully lift and pull out.
• When using an external battery compartment or a signalbox, the cable has to be plugged into the assigned position.
• Connect battery to the battery clip inside the input unit or the external battery compartment. Only use 9V block batteries.
Keep cable away from sharp edges and moving boltwork components and x it permanently.
• When using a signalbox, see separate installation instruction PrimorSignal.
Cable external
battery compartment/
signalbox
Cable input unit

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Installation instructions Primor 1000
09.11.2012
3 Installation examples/input unit
Input unit RO (tur-
nable) as boltwork
actuator
p. 5
Input unit RO (fixed)
p. 7
Input unit FL fixing
on the inside/ fixing
on the outside with
external battery com-
partment
p. 8
Input unit FS
p.10

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Installation instructions Primor 1000
09.11.2012
4 Installation input unit RO
Fig. 4: Dimensions input unit RO
4.2 Axis length calculation
Primor 1000/3000
To calculate the length of the connection axis (spindle) as boltwork actuator, the total length has to be adjusted to the depth of
insertion within the boltwork. The axis has to be secured against shifting in axial direction.
Fig. 5: Explosion diagram Primor RO
Fixing ring for input unit
Cylinder screws M4 x 10
4.1 Installation overview
Connection axis for
turnable input unit
Input unit
Connection cable

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Installation instructions Primor 1000
09.11.2012
4.4 Mounting the input unit RO
• Mount the input unit with an angle of approx. 20° to the xing ring – position 1 (see g. 7) and bring it into position 2 (see
g. 8) by turning to the right. The turning has to happen easily.
Fig. 8: Position 2 - Mounting input unit
Fig. 7: Position 1 - Mounting input unit
20°
4.3 Installation of fixing ring
• In order to install the xing ring 4 threaded holes M4 and 1 drilling with max. Ø 11.4 mm/min. Ø 10.5 mm have to be
drilled into the safe door. When mounting the xed input unit RO, a door hole drilling of Ø 9mm is enough.
• Afterwards the xing ring has to be xed with the enclosed cylinder screws M4 x 10 from the front. Do not damage the input
unit when doing this.
Fig. 6: Installation dimensions fixing ring
4 x Fixing position for
screws M4
Middle axis of the input unit con-
gruent with middle axis of nut of the
electronic lock/four cornered shaft of
the boltwork actuator
Opening for cable

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Installation instructions Primor 1000
09.11.2012
Fig. 11: Input unit RO (fixed)
4.5 Installation input unit RO (fixed)
• Installation of xing ring see 4.3. An additional drilling has to be in the safe door (see g. 11).
• Lead connection cable with the plug through the input unit
• Mounting the input unit see 4.4 (see g. 7 and g. 8).
• Adjust input unit to the closed electronic lock/boltwork and insert arrest pin.
Drilling to x the input unit
4.4.1 Cable guidance input unit RO (turnable)
• Lead the connection cable with the plug through the connection axis.
• Lead the connection cable with the plug through the input unit.
• Plug the connection axis into the input unit from behind and adjust the input unit to the locked electronic lock/boltwork.
Fig. 9: Insert the connection cable Fig. 10: Pull connection cable through input unit

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Installation instructions Primor 1000
09.11.2012
5 Installation input unit FL (fixing on the inside)
• Fixing from the inside: There are two threaded holes M5 on the back of the input unit. It has to be xed through 2 passage
holes with the back of the door. (EN 1300 B - VdS Class 2)
• A passage drilling of Ø 8 mm for the connection cable is required in the door, centric of the input unit. Watch out that through
this drilling as well as the xing screw drillings of the input unit, no access to security relevant components is possible.
Fig. 12: Installation dimensions input unit FL (fixing on the inside)
Fixing position for
screws M5
Centre of drilling
identical for front and
inside fixing
Fixing position for
screws M5
Cable opening
Emergency power supply
External battery compartment

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Installation instructions Primor 1000
09.11.2012
5.2 Installation battery compartment
The battery compartment has to be xed to the inside of the door. It is recommended to x it in a way that it is accessible wit-
hout unscrewing the interior of the door. To avoid a short circuit or independent discharge, no connection between the inputs
of the battery compartment and other components may occur.
5.1 Installation input unit FL (fixing from the front)
Emergency power supply Cable opening
Fixing position for
screws M3
Centre of drilling
identical for front and
inside fixing
Fixing position for
screws M3
Fig. 13: Installation dimensions input unit FL (fixing from the front)
• Fixing from the front: When xing the input unit from the front, 2 threaded holes M3 have to be drilled into the front of the
door. (EN 1300 A - VdS Class 1)
• A passage drilling of Ø 8 mm for the connection cable is required in the door, centric of the input unit. Watch out that through
this drilling as well as the xing screw drillings of the input unit, no access to security relevant components is possible.
External battery compartment

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Installation instructions Primor 1000
09.11.2012
6 Installation input unit FS
• In order to x the input unit to the door, 2 threaded holes M5 have to be drilled into the front of the door.
• A passage drilling with min. Ø 8 mm and max. Ø 11 mm is required for the connection cable to the input unit.
• Afterwards the input unit has to be xed with the enclosed cylinder screws M5 from the front. Do not damage the input unit
when doing this.
Fixing position for screws M5
Fig. 14: Installation dimensions input unit FS Cable opening

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Installation instructions Primor 1000
09.11.2012
6.1 Cable guidance input unit FS
The connection cables have to be installed according to the gures:
Fixing screws M5 bottom of case
Folding unit
Fig. 15: Cable guidance input unit FS
Connection cable
(input unit - lock)
Battery clip
Lead connection cable
underneath the clip
(input unit – battery clip)
Fig. 16: Leading the cable

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Installation instructions Primor 1000
09.11.2012