Wittkopp Primor 100 User manual

© Carl Wittkopp GmbH - Errors and omissions excepted
Installation instructions no 9999-139-0
Installation instructions Primor 100
Content
1 General instructions _____________________________________________________________ 2
2 Installation input unit Primor RO ___________________________________________________ 2
3 Installation input unit Primor RE____________________________________________________ 4
4 Installation lock Primor 100_______________________________________________________ 6
5 Connection input unit/lock________________________________________________________ 9
6 Functional test __________________________________________________________________ 9

2
Installation instructions Primor 100
Rel. 1.1
1 General instructions
• Please read the installation instructions carefully, before activating the lock.
1.1 Liability notes
• The mounting of the electronic lock and the input unit has to be carried out according to the installation instruction.
• We point out that this installation instruction is part of the VdS-certification and non-compliance leads to the loss of this
certification.
• By opening the lock cover warranty of the manufacturer will be void.
• Take care that the input unit or the lock and the cables should not be damaged.
2 Installation input unit Primor RO
2.1 Input unit Primor RO 2.1.1 Dimensions Primor RO
2.2 Installation overview
2.2.1 Input unit Primor RO
Fixing ring for input unit
4 Cylinder screws M4 x 10
Connection axis for
turnable input unit
Input unit
Connection cable

3
Installation instructions Primor 100
Rel. 1.1
2.3 Axis length calculation input unit Primor RO
2.3.1 In connection with Primor 100 2.3.2 Door drilling for connection axis
Connection axis:
Debur the ends
L = A + 43mm (Toleranz - 4mm)
A
L
L = A + 43mm (Toleranz - 4mm)
A
L
L = A + 43mm (Toleranz - 4mm)
A
L
Türlochbohrung
Türlochbohrung
mind. ø9 - max. ø10,6
mind . ø10,6 - max. ø11,4
min. Ø 10,6 mm/max. Ø 11,4 mm
L = A + 28 mm (tolerance -4 mm)
2.4 Mounting
2.4.1 Drill pattern fixing Primor RO
4 x Fixing position for M4
Hole center congruent with middle
axis of nut of the electronic lock.
Opening for cable
• From the front 4 threaded holes M4 with sufficient depth thread and 1 through-hole (opening for cable/connection axis)
have to be drilled into the safe door.
• From the front the fixing ring has to be fixed with the enclosed cylinder screws M4 x 10.
2.4.2 Mounting input unit Primor RO
Position 1
20°
Position 2
• Position 1: Mount the input unit with an angle of approx. 20° to the fixing ring.
• Position 2: Turn the input unit to the right into position. The turning has to happen easily.

4
Installation instructions Primor 100
Rel. 1.1
2.4.3 Cable guidance Primor RO 2.4.4 Plug position Primor RO
Connection axis
Plug position
• Lead connection cable through the input unit.
• Insert the connection axis into the input unit from behind.
• Lead connection cable through the input unit and connect the plug.
3 Installation input unit Primor RE
3.1 Input unit Primor RE 3.1.1 Dimensions Primor RE
205
83
30
3.2 Installation overview
3.2.1 Input unit Primor RE
Lever
axe profile
black covering cap
red covering cap
Cylinder screws
M5 x 14
Cylinder screws
M5 x 18
O-Ring

5
Installation instructions Primor 100
Rel. 1.1
3.3 Axis length calculation input unit Primor RE
3.3.1 In connection with Primor 100 3.3.2 Door drilling for connection axis
A
A
Connection axis:
Debur the ends
L = A + 43mm (Toleranz - 4mm)
A
L
Türlochbohrung
Türlochbohrung
mind. ø9 - max. ø10,6
mind . ø10,6 - max. ø11,4
min. Ø 10,6 mm/max. Ø 11,4 mm
L = A + 35 mm (tolerance -2 mm)
3.4 Mounting
3.4.1 Drill pattern Primor RE (lock is closing towards the right) - (closing towards the left inversely)
Ø 11,4
60 145
15
15
130
30
30
30
100
Opening for cable
2 x Fixing position for
screws M5 x 14
2 x Fixing position
for screws M5 x 18
• From the front 4 threaded holes M5 with sufficient depth thread and 1 through-hole (opening for cable/connection axis)
have to be drilled into the safe door.
3.4.2 Cable guidance Primor RE 3.4.3 Plug position Primor RE
Connection axis retaining washer
O-Ring
• Lead the connection cable through the connection axis.
• Plug the connection axis into the lever.
• Push the cable and the O-ring in the direction of the arrow until the inset.
• Connect the plug of the cable with the plug on the circuit board.
• Attention: Don’t put the connection cable under tensile stress.
• Fix the input unit from the front with the enclosed cylinder screws M5.

6
Installation instructions Primor 100
Rel. 1.1
4 Installation lock Primor 100
Before mounting the lock the input unit RO or RE has to be installed (see up to page 2).
• The lock can be installed in all conventional safes.
• The maximal bolt load against ist closing direction may not excel 5N.
• Depending on the model there can be optional used more locking elements (e.g. angle with bolts) additional to the existing
holes of the bolt. Please make sure that the lock and the connections operate properly.
• Mind sufficient slackness of the locking point.
• The electronic lock has got standard installation dimensions and can be mounted in all installation directions (right-hand,
left-hand, upwards, downwards).
• The electronic lock has to be protected against external attacks.
• Do not insert any lubricants or other substances into the electronic lock.
• The electronic lock is maintenance free in normal domestic and office surroundings. After approx. 10,000 closures it is re-
commended to carry out a security and functional test of the electronic lock.
4.1 Dimensions
4.1.1 Dimensions lock Primor 100
Middle-axis of the nut has to be
congruent with the middle-axis of the
input unit
Hub/Stroke 12
14 +12mm
88
27
Ø4,5
15 25
25,4
60,7
9,1 66,5
41
58
Platzbedarf/Required space
22
4.1.2 Option extension latch 4.1.3 Option lock cover - screwed
25
66,5
41
Ø6,5
78
110
78
112,5
142
25
66,5
41
Ø6,5
78
110
78
112,5
142

7
Installation instructions Primor 100
Rel. 1.1
4.1.4 Option lock cover - welded
(without anti-drilling plate)
4.1.5 Option lock cover - welded
(with anti-drilling plate)
25
66,5
41
Ø6,5
78
110
78
112,5
142
25
66,5
41
Ø6,5
78
110
78
112,5
142
If the lock is mounted without ist lock case further installation guidelines have to be considered. Non-observance leads to
loss of VdS certification. A separate installation instruction can be found on www.carl-wittkopp.com.
4.2 Mounting lock Primor 100 - lock cover screwed
4.2.1 Dimensions lock Primor 100 - lock cover srewed
7
Hub/Stroke 12
9,1
66,5
102
25
142
41
15
25,4
Ø4,5
Ø6,5
60,7
110
58
27
115
8
Platzbedarf für Riegelhub /
Required space for bolt throw
2,5
22
13
9
3
• For fixing the electronic lock 4 threaded holes M6 with depth min. 6 mm (or a comparable inch thread) have to be drilled
into the safe door.
• Optional: Insert extension latches into the guiding pins at the back of the lock in the right direction and pull up the extensi
on latch that closes to the top.
• The lock case is put on top of the electronic lock.
• Lead the connection cable of the input unit through the square nut of the lock.
Attention: Don’t put the connection cable under tensile stress.
•Fixing the lock with screws M6 or a comparable inch thread. Length and material application of the screw has to be selected
such as a secure long-term stability is guaranteed.
• Independent loosening of the screws has to be avoided. Recommendation: put lock washers underneath the screw’s head
• Turn the screws with a maximum turning force of 3.5 – 5 Nm.
• Mind sufficient slackness of the locking point.

8
Installation instructions Primor 100
Rel. 1.1
4.3 Mounting lock Primor 100 - lock cover welded
4.3.1 Dimensions lock 100 - lock cover welded
(without anti-drilling plate)
4.3.2 Dimensions lock Primor 100 - lock cover welded
(with anti-drilling plate)
Hub/Stroke 12
25
142
15
25,4
Ø4,5
7
102,1
97027
78
58
110
115
8
60,7
Platzbedarf für Riegelhub /
Required space for bolt throw
2,5
22
13
9
3
Hub/Stroke
12
25
142
15
25,4
Ø4,5
7
78
27
112,5
115
58
8
102
Platzbedarf für Riegelhub /
Required space for bolt thro
w
2,5
10
23
14
3
• Before welding the lock cover, the lock case has to be removed.
• When positioning keep the middle of the connection axis congruent with the input unit RO/RE.
• Weld the lock case (if so with hardened manganese steel plate) with 4 welding seams, length 15-20 mm (position of the
welding seams on the corners oft he lock case) to the inside of the safe door.
• Welding distortion must be avoided.
• Lead the connection cable of the input unit through the square nut of the lock.
Attention: Don’t put the connection cable under tensile stress.
• The lock then has to be plugged onto the connection axis of the input unit, which is already in the safe door.
•Optional: Insert extension latches into the guiding pins at the back of the lock in the right direction and pull up the extension
latch that closes to the top.
• The electronic lock has to be fixed with the 4 enclosed flat-headed screws M6 x 12 with the designated drillings of the lock
case in order that permanent foothold is guaranteed.
• Turn the screws with a maximum turning force of 3.5 – 5 Nm.
• After the installation the bolt/extension latches may not be under pressure or strain.

9
Installation instructions Primor 100
Rel. 1.1
5 Connection input unit/lock
5.1 Primor 100
Plug position
• Connect the plug of the input unit with the lock in its designated position.
• Connect the battery with its clip.
• Only use 9v block batteries.
• Keep the cables away from sharp edges and movable components and fix permanently.
6 Functional test (when the door is open)
Carry out a functional test after installing the lock and input unit.
• Enter the factory code 1 – 2 – 3 – 4 – 5 – 6.
• Within 3 seconds turn the input unit into the opening position. The lock bolt moves in (has to happen easily). The lock is
opened.
• Turn the input unit into the locking position. The lock bolt moves out and locks. The lock is closed.
• Keep enough clearance to the locking point..