Woodway Curve User manual

CURVE LTG - Assembly Guide
Assembly Guide
11.17.23 AG-EN-V1
For The Long Run
woodway.com

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Table of Contents
1 Safety............................................................... 4
1.1 Important Safety Instructions ........................................................ 4
2 Transportation and Storage .................................8
2.1 Safety Notices for Transportation................................................... 8
2.2 Flat Transportation ........................................................................ 8
2.3 Upright Transportation .................................................................. 8
2.4 Transportation with Carrying Poles................................................ 9
2.5 Storage.......................................................................................... 9
3 Dimensions and Technical Specifications ............... 9
3.1 Curve LTG Model.......................................................................... 10
3.2 Conditions for Use ....................................................................... 10
4 Setup and Placement ........................................ 10
4.1 General........................................................................................ 10
4.2 Preparation and Placement ......................................................... 11
5 Installation ..................................................... 12
5.1 Optional Tools.............................................................................. 12
5.2 Included Tools and Hardware ....................................................... 13
5.3 Unpacking ................................................................................... 14
5.4 Placement ................................................................................... 16
5.5 Main Chassis Assembly................................................................ 17
5.6 Control Console Assembly ........................................................... 22
5.7 Leveling Instructions ................................................................... 25

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THE COMPLETE CURVE LTG OWNER’S MANUAL CAN BE FOUND @ WOODWAY.COM
https://www.woodway.com/slat-stats/manuals/
Copyright
The release of the instructions to third parties without the written permission of WOODWAY
is prohibited. Duplication in any manner and form - including excerpts - as well as use and/or
communication of the content are not permitted without written permission from WOODWAY.
European Representative:
WOODWAY GmbH
Steinackerstr. 20
79576 Weil am Rhein
Germany
Tel.: + 49 (0) 7621-940 999-0
Fax.: + 49 (0) 7621-940 999-40
E-mail: [e-mail]
Web www.WOODWAY.de
Sales:
Tel.: [phone] - 940 999 - 10
E-Mail: [email protected]
Customer Service:
Tel.: [phone] - 940 999 - 14
E-Mail: [email protected]
Manufacturer:
WOODWAY USA, Inc.
W229 N591 Foster Ct.
Waukesha, WI 53186
USA
Tel.: [phone]
Fax.: [phone]
E-mail: [e-mail]
Web www.WOODWAY.com
E-Mail: [e-mail]
EC REP
Note: If viewing this manual using Adobe Acrobat Reader, “Clicking” on the
Chapter Headers or any of the Sub-Chapter Headers in the Table of
Contents will take the reader to the desired chapter.
Clicking on the WOODWAY header at the top of the page will return the
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Call-outs within the document that are Blue and or Underlined are
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“clicked” on.

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1 Safety
1.1 Important Safety Instructions
The treadmills have been reliably designed, manufactured, and tested according to the latest
state of technology and are in safe and technically perfect condition. Nevertheless, the devices
can cause risk to persons and property if operated improperly.
For this reason, the operating instructions should be read completely and safety instructions
must be observed.
Warnings attached directly to the device must be observed and kept in a legible condition.
Inappropriate use will result in the rejection of any liability or guarantee claims by WOODWAY.
All WOODWAY treadmills are built to the specifications of and are intended for both
commercial and residential use.
Read all instructions and warnings before using the treadmill.
1. The treadmill is non-motorized. The user controls the speed, including the rate at which
the treadmill slows or comes to a stop. There is no motor on the treadmill, therefore there
is NO Emergency Stop pull cord or lanyard. The treadmill will come to a stop on its own.
It is imperative that all users familiarize themselves with the treadmill and its features.
2. The Curve LTG belt moves freely, by stepping on the rear-most part of the running surface
where it is rounded, there is a danger of falling, as the force of gravity can set the running
surface in motion. Always mount and dismount the running surface from either side
towards the rear of the treadmill, stepping on the lowest/flattest portion of the belt
curvature. Always use the handrails when mounting and dismounting the treadmill.
3. Do not use any adapters, or attachments not specified by the manufacture especially those
without grounding provisions. Doing so could potentially result in electrical shock.
4. Do not operate the treadmill outside or in damp / wet locations.
5. Do not soak the treadmill surfaces with any liquid; use a sprayer or damp cloth.
6. Keep ALL electrical components, away from water.
7. Do not place any open liquid containers on any part of the treadmill. The use of sport
bottles with close-able tops is acceptable.
8. Always keep the running surface clean and clear of obstructions.
To Reduce the Risk of Electric Shock!
• Do Not operate the Heart Rate Monitor Transmitter in conjunction with
an electrical heart Pacemaker. The transmitter may cause electrical
disturbances.
• Do Not soak or power spray the treadmill surfaces with any cleaners,
water or liquids.
• Do Not place any open liquid containers on any part of the treadmill.
The use of sports bottles with closeable tops is acceptable.
• Turn treadmill controls OFF prior to cleaning.
DANGER
!

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WARNING - To reduce the risk of injury to you and others:
• Set up and operate the treadmill on a solid, level surface.
• Use the treadmill only for its intended purpose as described in the manual.
• Keep all loose clothing and towels away from the running surface. It is also important that
shoe laces do not extend beyond the bottom of the shoe.
• Keep the area behind treadmill clear and at least 78” (2 m) from walls or furniture.
• Never let loose objects (e.g. balls) roll under the treadmill. They could be pulled into the device
during operation.
• Keep hands away from all moving parts.
• Never leave children unsupervised while on or near the treadmill.
• Inspect the treadmill for worn or loose components prior to use. Tighten or replace any worn
or loose components prior to use.
• WOODWAY treadmills are built to handle runners weighing up to 800 lbs. (360 kg) at speeds
between 0-4 MPH (0-6.5 km/h) and 400 lbs. (180 kg) at speeds greater than 4MPH (6.5 km/h).
• The treadmill running belt might not stop immediately if an object becomes caught in the belt
or rollers.
• WOODWAY recommends that facilities that have users who are elderly, are children, or have
health limitations, use a safety gantry harness. The manufacturer declines any liability for
personal injury and/or property damage which could have been avoided with the use of a
gantry harness system.
• Care should be taken when mounting and dismounting the treadmill. Never mount or dismount
the treadmill while the running belt is moving. Use the handrails whenever practical or
necessary.
• Wear proper athletic shoes with rubber or high-traction soles. Do not use shoes with heels or
leather soles. Ensure no stones are embedded in the profile of the soles.
• Allow several minutes to bring your heart rate into the training zone depicted in the manual.
Walk slowly after your workout to allow your body sufficient time to cool down and your heart
rate to decrease.
• The safety and integrity designed for the machine can only be maintained when the treadmill is
regularly examined for damage and/or wear and repaired if necessary. It is the sole
responsibility of the user/owner or facility operator to ensure that regular maintenance is
performed.
• Do not attempt to service your treadmill yourself without first contacting WOODWAY Service.
It is preferable that mechanics have successfully completed WOODWAY factory-authorized
service school or equivalent.
• Worn or damaged components should be replaced immediately or the treadmill should be
removed from service until the repair is made. Only manufacturer supplied or approved
components should be used to maintain and repair the treadmill. SAVE THESE INSTRUCTIONS

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NOTE: A safety sign has been included with your treadmill. It is the responsibility of the owner
to post this sign in a visible area near the machine.

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EC Declaration of Conformity

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2 Transportation and Storage
2.1 Safety Notices for Transportation
Check the treadmill for damage upon arrival. Also check and compare supplied accessories
with the corresponding delivery note.
The manufacturer is not liable for damages and missing parts if this information was not
recorded in writing on the delivery note upon delivery of the unit. Damage or defects must be
reported to the carrier and to the responsible WOODWAY dealer immediately.
WOODWAY Service If necessary, transport or relocation can be organized and carried out by
authorized WOODWAY service partners.
For further information please contact WOODWAY Customer Service.
2.2 Flat Transportation
The Curve LTG treadmill can be transported, partially or fully assemble on a flat surface using
a commercial grade transport dolly that is 30”x18”.
NOTE: Side covers MUST be removed before setting the unit on the dolly to avoid cover
damage
2.3 Upright Transportation
For narrow transport routes it is possible to transport the treadmill vertically (e.g. narrow
door width or for climbing stairs). For this, handrails and side panels must be removed.
When transporting in an upright position, the device must be additionally secured against
accidental tipping or rolling since the center of gravity is not in the middle of the device.
WARNING
Risk of Injury by machine Falling or Falling Over!
Improper transportation of the device may lead to it falling over and causing
injury or equipment damage.
• Only transport in compliance with the safety regulations.
• Only use the supplied carrying tubes for transport.
• Never lift the device using the railing or protective coverings.
• Ensure stable center of gravity and steadiness during transportation.
!

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2.4 Transportation with Carrying Poles
Two lift bars (round steel tubes) are
included as treadmill accessories. The lift
bars can be inserted into the Front Ports
(1) located at the front end of the treadmill
frame. At the rear of the unit is a grab rail
that can be used to lift the unit.
The side covers and railings can be removed
to facilitate transport.
2.5 Storage
The device may only be stored in closed, dry rooms. It is absolutely necessary to prevent
contact with moisture (rain, fog, etc.)
The following environmental conditions are prescribed for transportation and storage:
• Temperature: 0°F to 120°F (-18°C to +49°C)
• Relative humidity: 20-95% (not condensed)
• Air pressure: 700–1060 hPa
3 Dimensions and Technical Specifications
Note: Curve LTG treadmills have no drive motor. The display system is powered by an
enclosed generator.
Note: This equipment is not intended for use in damp locations.
An Optional Charging Cord is available through WOODWAY Parts/Service Department to help
keep the display charged in times of extended non-use. WOODWAY Part Number - 30-010175
Running Surface
Slats
Drive System
Overall Dimensions
Mass/Weight
Standard Display (Self Powered)
Power Requirements
Variable Resistance
16.6” X 61.8” (42.2 cm X 157.0 cm)
60 Rubber on plastic composite
98 Roller Bearings and 12 Guide Rollers
34” W X 74” L X 72” H (86 X 189 X 184 cm)
296.8 lbs. (134.6 kg)
Standard Display Board: Displays - Speed, Time, Energy,
Group/Circuit Mode, Lap, Heart Rate (When paired with
a smart device)
N/A (Optional Charging cord 12V, 1.5A)
N/A

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3.1 Curve LTG Model
3.2 Conditions for Use
4 Setup and Placement
4.1 General
Ensure that the conditions applicable to basic safety and health requirements are met, and that
Chapter 1 “Safety” has been read and understood.
Read owners manual instructions completely before installation.
Before using the unit, operational and functional safety systems are to be tested, including
correct installation and operator instructions.
Check immediately upon delivery for any signs of transportation damage and immediately
report any damages to the transport company and WOODWAY.
ParametersDescription
Ambient Temperature
Relative Humidity
Enclosure Rating
50F to 104(10C to 40C)
20-95% (not condensed)
IP2x
Installing after Storage or Transport
The formation of condensation on the cooled electronic parts may cause the
treadmill to malfunction and damage to the electronics.
• Before installing after storage or transport, the treadmill must stand at
room temperature for approximately 3 hours to become acclimated.
ATTENTION

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4.2 Preparation and Placement
Due to the heavy weight of the device, it is recommended to install the treadmill as close to its
final location as possible.
The following further instructions for installation are to be observed:
• When installed on upper floors, the device must be placed as far as possible in a corner
of the room so that sufficient stability is guaranteed. The structure of the building must be
checked in advance.
• The treadmill should not be installed close to a radiator or other heat source.
• Due to moving parts on the underside, the device must not be placed directly on thick or
high-pile carpeting. In this case, a mat should be placed under the device. This will
prevent lint from entering into the treadmill and at the same time reduce carpet wear.
• WOODWAY has appropriate mats available. For more information, call WOODWAY
customer service.
• With larger devices, particular attention must be paid to the ceiling/floor load capacity
at the installation site. This must be higher than the total weight (device weight plus the
dynamic weight of a running person) and approved by an authorized authority with the
treadmill representative.
Prepare a Stable Surface
Before the device is installed, the surface must be prepared. The total
weight of the device (with all the accessories and options) is to be
considered.
• Prepare a stable and sturdy surface.
• Only install the device on a level, stable, and sufficiently sturdy surface.
If necessary, install an additional base plate/floorboard.
ATTENTION
The WOODWAY Curve LTG fitness treadmill uses Metric screws, bolts and
nuts for fastening and assembly.
NOTICE

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4.3 Safe Fall Area
When using the treadmill, especially fast movements (fast running, etc) increases the risk
of falling. For this reason, a safe fall area of at least 40in x 80in (1 x 2 m) must be maintained
behind the treadmill.
No obstacles may be located in this safe fall area. Objects (e.g. furniture, plants, training
materials, ladders, etc) may not be placed in this area, and sloping ceilings may not extend into
the safety area.
When installing multiple treadmills ensure the distance between each unit is at least 20in
(0.5 m).
5 Installation
5.1 Optional Tools
The Curve LTG ships with small tolls for assembly, additional tools may aid in unpacking, and
portions of assembly.
• 1/2” or 13mm Socket Wrench
• Box Cutter / Utility Knife
• Soft Blow Rubber Mallet

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5.2 Included Tools and Hardware
Included small assembly tools:
• 2mm, 2.5mm, 5mm and 6mm Allen Wrenches
• 13mm Combination Wrench
• 19mm Combination Wrench
Notes:

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5.3 Unpacking
• WARNING: To avoid injury, use caution when moving and lifting the Curve LTG during
unpacking and assembly.
• Move the boxed unit as close to the final installation location as possible, keeping in mind
the specified required Safe Fall Area.
1. The Curve LTG will be delivered
enclosed in a shipping box, strapped to a
wooden skid/pallet.
Crated dimensions: 191 x 102 x 66 cm
(75”L x 40”W x 26”H).
Weighing 317 lbs (144 kg).
Position the crated unit as close to the
final installation point as possible,
keeping in mind the recommended safe
fall area (5.3 Safe Fall Area)
2. Cut the shipping straps and remove the
top of the shipping box by lifting it
straight up.
3. Remove the wooden internal braces
by lifting them straight up. (Save for
possible use later)
Remove the Accessory Packages (1)
and packing support foam inserts from
each end of the box.

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4. Cut each corner of the shipping box and
fold down the sides as shown.
5. Carefully remove the two plastic side
covers from under the front of the unit,
and set them aside with the accessory
packages.
Remove the supporting packing foam
from the front of the unit.
6. There are two front wheel stops nailed
to the base skid support, remove them
using a screwdriver or hammer to
unattached them from the base support
platform.
This will aid in later unloading of the
treadmill if it will be unloaded by rolling
off the skid.
7. Pull the Packing Support Foam (1) from
the rear of the unit, and slide the
handrails out from beneath the unit.

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8. Take stock of Components:
1) Control Console
2) Control Console Support Hoop
3) Control Console Support Tray
4) Metal Console Support Plate
5) Hardware and Tool Blister Pack
6) Right and Left Side Covers
7) Handrail Grommets, Lithium Grease
8) Manuals
9) Right and Left Handrails
5.4 Placement
1. Unloading the unit from the skid can be
done in two ways.
One is to use two pieces of Wood (1) left
over from the shipping materials as
“ramps” to roll the unit off the skid.
At the rear of the treadmill there is a
grab rail that can be used to lift the
unit up and onto the treadmills two front
wheels.
Note: Two people are recommended for
this unloading method.
2. Lifting Poles Method: Two lift bars
(round steel tubes) are included as
treadmill accessories.
The lift bars can be inserted into the
ports located at the front of the
treadmill frame.
Using two or more people, the lifting
poles, and rear grab rail can be used to
lift and position the unit where desired.

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5.5 Main Chassis Assembly
1. With the treadmill in position, assembly
can begin by installing the handrails.
Prepare the handrails for installation by
sliding the supplied Handrail Grommets
(1) onto the lower portion of the
handrail as shown.
2. Position the Right Handrail as shown,
pointing towards the front of the
treadmill.
Note: The Right Handrail is the rail that
has wires running through it.
3. Position the handrail so the holes on the
handrail align with the two holes on the
mounting flanges.
Install the Two M8 x 85mm Button Head
Socket Cap Bolts (1) through the
chassis flanges and handrail, install a
washer and nylon lock nut on each bolt.
(Do NOT Tighten Bolts)
Install the Two M8 x 55mm Socket Cap
Bolts (2) into the side of the handrail
(rotating/shifting the handrail may help
to align the bolt holes in the chassis
(See Step 4). Install the bolts a couple
revolutions. (Do NOT Tighten Bolts)

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4. The Two M8 x 55mm Socket Cap Bolts
get installed into recessed holes on the
side of the handrail.
Use a 6mm Allen Wrench to guide the
bolt.
While turning the wrench, gently shift
the handrail to align the bolt with the
threads on the chassis.
5. Position the Left Handrail as shown and
repeat the bolt installation procedure
as described in steps 3 and 4 to mount
the Left handrail.
(Do NOT Tighten Bolts)
6. Inside the Right Handrail is the electrical
communication cord, carefully remove
cord from the lower portion of the
handrail.
Plug the cord into the circuit board just
ahead of the handrail, ensuring the
connector is securely inserted into the
circuit board receiver socket.

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7. With the handrails installed, and the
bolts NOT Tightened, the next step is to
prep the ends of the Control Console
Support Hoop.
Shipped with the treadmill is a small
container of Lithium Grease, use a small
amount to coat each end of the Support
Hoop.
This will aid the installation of the hoop
into the handrails.
NOTE: The right side of the Support
Hoop has wiring that will be
connected to the wiring in the right
handrail.
8. Carefully remove the wiring harness
from the Right Handrail (1) and connect
it to the wiring harness on the Right side
of the Support Hoop (2).
9. Insert the Support Hoop into the Left
and Right handrails (use caution as to
not pinch or snag the wires and or
connector).

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10. If the Hoop does not slide into the
handrails easily, it can be gently tapped
into position using a soft-blow rubber
mallet.
Tap the Support Hoop gently,
alternating from Right to Left sides
until it is seated completely into each
of the handrails.
11. Install Two M8 x 15mm Button Head
Socket Cap Bolts (1) into each of the
handrails to secure the Support Hoop.
Use a 6mm Allen Wrench to tighten the
Support Hoop bolts.
With the Support Hoop tightened, the
lower handrail mounting bolts can now
be tightened.
Use a 6mm Allen Wrench and 13mm
Wrench to tighten all 4 bolts on each of
the Handrails.
12. Install the Right and Left Side Panels.
The Panels are labeled R and L for
reference, note there are four locking
that align with ports on the top of the
main chassis covers and two on the
sides that clip to the main panels.
At the bottom of the panel is an opening
that is used as a grab point for removing
the cover if needed.