Woodway 4Front User manual

Slat-belt Treadmills Sports & Fitness
Includes the models:
4Front
Desmo
Mercury
Path
Pro
Pro XL
Translation of the original German Operating Manual
Version: 02/2014-v1.0en

European Representative: Manufacturer:
WOODWAY GmbH
Steinackerstr. 20
79576 Weil am Rhein
Germany
WOODWAY USA, Inc.
W229 N591 Foster Ct.
Waukesha, WI 53186
USA
Tel.: [phone]
Fax.: [phone]
E-mail: [email protected]
Web: www.woodway.de
Tel.: [phone]
Fax.: [phone]
E-mail: [email protected]
Web: www.woodway.com
Sales:
Tel. [phone]
E-mail: [email protected]
Customer Service:
Tel. [phone]
E-mail: [email protected]

Table of Contents
02/2014-v1.0en 3
Table of Contents
1Introduction.............................................................................................5
1.1 Operating Instruction Information .................................................5
1.2 Limitation of Liability ....................................................................5
1.3 Copyright ....................................................................................6
1.4 Replacement Parts .......................................................................6
1.5 Customer Service.........................................................................7
1.6 EC Declaration of Conformity ........................................................8
2Safety......................................................................................................9
2.1 General.......................................................................................9
2.2 Description of Warning Notices .....................................................9
2.3 Safety Notices on Device ............................................................10
2.3.1 Desmo / Mercury / Path / Pro / Pro XL ..............................10
2.3.2 4Front.............................................................................11
2.4 Health Risks...............................................................................12
2.5 Intended Use.............................................................................13
2.6 Unauthorized Modes of Operation ...............................................14
3Technical Data .......................................................................................15
3.1 Name Plate................................................................................15
3.2 RS-232 Interface........................................................................15
3.3 Technical Specifications..............................................................16
3.3.1 Desmo / Desmo H / Desmo HP.........................................16
3.3.2 4Front / 4Front with TV....................................................17
3.3.3 Mercury / Mercury H........................................................18
3.3.4 Path / Path H ..................................................................19
3.3.5 Pro / Pro XL.....................................................................20
3.4 Running Surface ........................................................................21
3.5 Conditions for Use......................................................................21
3.6 Electrical Connection ..................................................................21
4Transportation and Storage.....................................................................22
4.1 Safety Notices for Transportation ................................................22
4.2 Flat Transportation.....................................................................22
4.3 Upright Transportation ...............................................................22
4.4 Storage.....................................................................................23
5Product Description ................................................................................24
5.1 Running Surface ........................................................................24
5.2 Transport System.......................................................................24
5.3 Incline System...........................................................................25
5.4 Dynamic Mode...........................................................................25
6Commissioning.......................................................................................26
6.1 General.....................................................................................26
6.2 Installation ................................................................................26
6.3 Assembly Instructions.................................................................27
6.3.1 Preparation .....................................................................27
6.3.2 Desmo............................................................................28
6.3.3 4Front.............................................................................31
6.3.4 Mercury, Path..................................................................33
6.3.5 Pro, Pro XL......................................................................37

Table of Contents
402/2014-v1.0en
7Operation ..............................................................................................40
7.1 For Your Safety..........................................................................40
7.2 Safety Equipment.......................................................................41
7.2.1 Safety Railing..................................................................41
7.2.2 Emergency Stop with Pull Cord.........................................41
7.2.3 Belt Drive Current Limiter.................................................42
7.2.4 Low Leakage Current.......................................................42
7.3 Practical Training .......................................................................43
7.3.1 Professional Consultation..................................................43
7.3.2 Warm-Up and Cool-Down.................................................43
7.3.3 Measuring Pulse ..............................................................43
7.3.4 Calculating Maximum Heart Rate ......................................43
7.3.5 Heart Rate Chart .............................................................44
7.3.6 Training Frequency..........................................................44
7.4 Contact Heart Rate Measurement................................................44
7.5 Polar®Heart Rate Monitor ..........................................................45
7.5.1 Applying the Chest Strap..................................................45
7.5.2 Transmitter Function........................................................46
7.6 Standard Display........................................................................46
7.6.1 Display Parameters..........................................................47
7.6.2 Starting the Help Program................................................48
7.6.3 Training Parameters.........................................................48
7.6.4 Description of Display Elements........................................48
7.7 Personal Trainer Display.............................................................49
7.7.1 Description of Display Elements........................................51
7.7.2 Quick Start (User Defined Operation) ................................51
7.7.3 Quick Start Display Parameter ..........................................51
7.7.4 Starting a Training Program..............................................52
7.7.5 Fitness Programs.............................................................53
7.7.6 Further Programs.............................................................61
7.7.7 Automatic Pulse Programs................................................66
7.7.8 Program Options .............................................................68
8Options .................................................................................................69
8.1 Power Input 208 / 230 V ............................................................69
8.2 Control Element in the Railing.....................................................69
8.3 TV Setting, 4Front......................................................................69
9Maintenance and Cleaning ......................................................................71
9.1 Cleaning....................................................................................71
9.2 Maintenance Intervals ................................................................72
9.3 Lubrication ................................................................................73
9.3.1 Bearings .........................................................................73
9.3.2 Running Surface Belt, Drive Axle.......................................73
9.4 Toothed Belts ............................................................................74
9.5 Incline System...........................................................................74
9.6 Adjusting and Calibrating............................................................75
9.7 Troubleshooting.........................................................................75
10 Disposal Notice ......................................................................................77
11 Maintenance Report................................................................................78
12 Table of Figures.....................................................................................79

Introduction
02/2014-v1.0en 5
1Introduction
1.1 Operating Instruction Information
This manual provides information on the safe operation of the treadmill.
A condition for safe operation is compliance with all safety and operating instruc-
tions.
Read and observe the operating instructions!
Read these instructions carefully before beginning any work on the treadmill! It is a
part of the device and must be kept accessible at all times and in the immediate vi-
cinity of the treadmill for operating and maintenance personnel.
CAUTION
Improper operation can cause accidents!
Not using the treadmill as intended according to the manufacturer's instruc-
tions can cause accidents and equipment damage.
►These operating instructions must be completely read and understood be-
fore using the treadmill.
►Keep these instructions close at hand for all users of the device.
WOODWAY accepts no liability for accidents, equipment damage and consequences
of equipment failure that are a result of failure to follow the operating instructions.
In addition, the local accident prevention regulations and general safety conditions
for intended use of the treadmill apply.
The manufacturer reserves the right to make technical changes in the context of
improving the performance properties and further development without prior notice.
Illustrations are for basic understanding and may differ from the actual design of
the device.
Accessories from other suppliers have further safety regulations and guidelines.
These must also be observed.
1.2 Limitation of Liability
All information and instructions in this manual have been compiled in accordance
with applicable standards and regulations, the current state of technology and our
knowledge and experience.
WOODWAY accepts no responsibility for damages resulting from:
Disregarding the operating instructions.
Improper use.
Use by non-authorized persons.
Use of replacement parts which were not approved by WOODWAY.
Unauthorized modifications to the device or accessories.
WOODWAY GmbH general terms and conditions and delivery conditions apply, as
well as the legal regulations valid at the time of contract conclusion.
Observe the
Instructions!

Introduction
602/2014-v1.0en
1.3 Copyright
The release of the operating instructions to third parties without the written permis-
sion by WOODWAY is prohibited.
NOTE
All contents, text, drawings, images or other illustrations are copyright pro-
tected and are subject to intellectual property rights.
Any misuse is punishable by law!
Duplication in any manner and form - including excerpts - as well as use and/or
communication of the content are not permitted without written permission from
WOODWAY.
1.4 Replacement Parts
WOODWAY recommends the use original replacement parts. Original replacement
parts have particular qualities and ensure reliable and safe operation;
Developed for specific use with the device,
Manufactured in high quality and excellence,
Ensuring the legal warranty period
(excluding wear parts) or other reached agreements.
NOTE
The use of NON-original replacement parts may change the characteristics of
the device and interfere with the safe use!
WOODWAY does not accept liability for damages resulting from this.
Wear parts are considered hazardous waste!
After being replaced wear parts must be disposed of according to country-specific
waste laws.
For further information on disposal, see section 10 page 77.
Disposal!

Introduction
02/2014-v1.0en 7
1.5 Customer Service
For service questions contact the following:
WOODWAY GmbH
Steinackerstr. 20
79576 Weil am Rhein
Germany
Tel. [phone]
Fax. [phone]
Email: [email protected]
For faster processing of your request please have the following data and infor-
mation available:
Information on the nameplate (specific model/serial number)
An accurate description of the circumstances
Customer number (if available)
What action has already been taken
The address of your local service center can be obtained from the manufacturer.
After repair or re-commissioning, the actions listed under "Installation" and "Com-
missioning" are to be performed as during commissioning.
DANGER
Danger of death by electric shock!
Maintenance and inspection work on the unit may cause serious or fatal elec-
trical shock.
►Pull the power plug prior to any maintenance and inspection work on the
equipment. The device must not be connected to the power!
►Ensure the device cannot be switched back on.
Contact:
Servicing:

Introduction
802/2014-v1.0en
1.6 EC Declaration of Conformity
Fig. 1 EC Declaration of Conformity

Safety
02/2014-v1.0en 9
2Safety
2.1 General
The treadmills have been reliably designed, manufactured and tested according to
the latest state of technology and are in safe and technically perfect condition. Nev-
ertheless, the device can cause risk to persons and property if it is operated im-
properly.
For this reason the operating instructions should be read completely and safety in-
structions must be observed.
Warnings attached directly to the device must be observed and kept in a legible
condition.
Inappropriate use will result in the rejection of any liability or guarantee claims by
WOODWAY.
2.2 Description of Warning Notices
Warning notices indicate potential hazards or safety risks. They are indicated in this
manual by a color-coded signal word panel (symbol with the appropriate signal
word).
All warning notices have the same design and the same standardized content de-
sign.
Sample of a Warning Notice:
SIGNAL WORD
Warning Text, Type and Source of Danger
Description of the consequences of ignoring the danger.
►Measures, instructions and forbidden actions to avoid the hazard.
►Further measures.
Classification:
NOTE NOTE or WARNING (no danger symbol)
No risk of injury, pertinent information and warning
against material damage.
CAUTION CAUTION (with danger symbol)
Slight possibility of injury.
WARNING WARNING (with danger symbol)
In a dangerous situation a serious accident is possible
with the possibility of injury or death.
DANGER DANGER (with danger symbol)
In the event of an accident immediate danger of
death or serious injury.

Safety
10 02/2014-v1.0en
2.3 Safety Notices on Device
The treadmills are equipped with the following listed safety markings. Safety rele-
vant information is identified using the following stickers:
2.3.1 Desmo / Mercury / Path / Pro / Pro XL
Protective Ground Wire Connection
Motorized treadmills are electric devices in
protection class I. Proper ground wire
connection must be ensured.
Warning EMERGENCY OFF Magnet!
If the device is not in use, the
EMERGENCY OFF magnet with safety line
and clip are to be stored out of the reach
of children.
Notice on EMERGENCY OFF Magnet!
Information Sign on mounting the
EMERGENCY OFF magnets and for secur-
ing the safety line to the user.
Notice on Display PTB/STD Left Side!
Consult your physician or trainer before
using the treadmill.
Notice on Display PTB/STD Right
Side!
Stop training if you do not feel well or are
out of breath.
Desmo Keypad!
Incline adjustment Stop key.

Safety
02/2014-v1.0en 11
Desmo Keypad!
Speed adjustment Stop key.
Danger Due to Electric Voltage
This symbol warns the user of dangerous
voltage inside the device. Safety sticker on
the electrical cover.
Notice on Desmo (Bottle Holder)!
To prevent injury, stand on the side panels
prior to starting the device. Read the
operating instructions prior to use.
2.3.2 4Front
Protective Ground Wire Connection
Motorized treadmills are electric devices in
protection class I. Proper ground wire
connection must be ensured.
Warning EMERGENCY OFF Magnet!
If the device is not in use, the
EMERGENCY OFF magnet with safety line
and clip are to be stored out of the reach
of children.
Notice on EMERGENCY OFF Magnet!
Information sign on attaching the safety
cord to the user, as well as for storing the
EMERGENCY STOP magnet with the safety
cord and clip out of the reach of children
when not in use.

Safety
12 02/2014-v1.0en
Notice on Display 4Front Left Side!
To prevent injury, stand on the side panels
prior to starting the device. Read the
operating instructions prior to use. Consult
your trainer/therapist prior to use. Stop
training immediately if you feel dizzy or
exhausted.
Notice on Display 4Front Right Side!
The heart rate indicator is exact (if used).
Overstraining can lead to serious injury or
death. Stop training immediately as soon
as you feel exhausted.
Safety Notice for Fuse Change!
To prevent fire hazard, only replace fuses
with the same type and power fuses.
Remove the device from the mains before
changing.
Danger due to electric voltage
This symbol warns the user of dangerous
voltage inside the device. Safety sticker on
the electrical cover
2.4 Health Risks
WARNING
Health Hazards for Certain Groups of People!
The use of the treadmill can pose health risks for certain people.
►Before using the device, check the list below for limitations for certain per-
sons which apply to you. If so, the specified measures must be adhered
to.

Safety
02/2014-v1.0en 13
Before beginning an exercise program, consult your physician, especially if any of
the following apply to you:
History of heart disease
High blood pressure
Diabetes
Chronic respiratory illness
Elevated cholesterol levels
Smoker
Other chronic illnesses or physical impairments
Pregnant women must consult a physician before starting a training program.
Should you experience dizziness, chest pain, nausea, or any other abnormal symp-
toms while training on the treadmill, stop training immediately. Consult a physician
prior to continuing training.
2.5 Intended Use
WARNING
Danger from Improper Use!
Any improper use and/or other use of the device can lead to dangerous situa-
tions with significant personal injury and/or property damage.
►Only use the treadmill for its intended use.
►Read and strictly adhere to all information in the operating instructions.
All listed treadmill types are motorized. They serve to train athletic running training
to increase stamina, physical fitness and can be used for running or walking. Please
note that all treadmills that are listed in this manual are athletic training equipment,
which according to EU regulations are not to be used for medical applications.
The operating instructions are an integral part of the treadmill and are to be availa-
ble to all users at all times. The exact observance of the instructions is a prerequi-
site for the intended use of the WOODWAY treadmill.
WARNING
Risk of Injury Through Risk of Falling!
The motorized treadmill presents the danger of falling.
►Familiarize yourself with treadmill operation and operating principles be-
fore the first training.
►Before using the treadmill, the user must familiarize themselves with the
operation of the device, especially with the drive functions!
ATTENTION
Claims to the manufacturer of any kind due to damage from improper use are
excluded.
The representative alone is liable for all damages resulting from improper use!
Persons with
Medical Conditions
Pregnancy
Symptoms During
Training

Safety
14 02/2014-v1.0en
2.6 Unauthorized Modes of Operation
The treadmill may only be used for the aforementioned intended use. Any additional
uses may result in serious personal injury and/or property damage. The following
restrictions and prohibitions must be strictly adhered to:
The treadmill may not be used without prior instruction by qualified personnel.
Children may not use the device or be left near the device unattended.
The use of the treadmill under the influence of alcohol or drugs and/or narcot-
ics is prohibited.
The treadmill may not be used for animals.
The transportation of objects on the treadmill is not allowed.
The walking surface is not suited for the use of running shoes with spikes or
studs.
It is forbidden to use the treadmill without its side rails or with walking poles.
The operation of WOODWAY slat-belt treadmills outside of the named ambient
conditions in the section "Commissioning" (temperature, humidity, air pres-
sure) as well as outdoors, i.e. outside of closed rooms is not allowed.
For people with health limitations or contraindications (see previous section)
the use of a treadmill without prior consultation by a health care professional is
prohibited.
When stepping onto the treadmill, during walking exercises and when stepping
off of the treadmill the safety instructions in this manual must be observed.
Here, the following restrictions apply:
oNever jump onto the moving belt!
oNever jump off while the device is moving!
oNever jump off of the front!
oNever stop walking when the belt is moving!
oNever turn around when the belt is moving!
oNever walk sideways or backwards!
oNever set the stress level (speed) too high!

Technical Data
02/2014-v1.0en 15
3Technical Data
3.1 Name Plate
Each WOODWAY treadmill receives a serial number during production. Depending
on the year of your model, it has an alphanumeric code with 7-8 characters or a
numeric code with 9 digits. The serial number can be found on the name plate,
which is mounted on the rear of the display or on the left front of the treadmill
frame.
The nameplate contains the device's main technical details.
The treadmill range of functions is stated the nameplate and on the delivery note.
For service questions, the technical information on the nameplate must be kept
handy.
Fig. 2 Example of DESMO Name Plate
1. Manufacturer name, address and logo
2. Serial number
3. Product code
4. CE logo and note to read and observe the operating instructions!
5. Note to read and observe the operating instructions!
6. Year manufactured
7. Information on the electrical connection
8. Model number
3.2 RS-232 Interface
With this option you can switch between the treadmill display and a remote com-
puter for the purpose of remote control. The receptive programs are available. Ask
your salesperson for details.
Keep Handy for
Questions!
1
2 8
3
6
4
7
5

Technical Data
16 02/2014-v1.0en
3.3 Technical Specifications
3.3.1 Desmo / Desmo H / Desmo HP
Desmo

Running Surface: 173 cm x 55 cm.
Usable surface: 157 cm x 55 cm.
Speed: 0 - 20 km/h.
Incline: 0 - 15%.
Total dimensions: Width 97 cm
Length 196 cm
Height 160 cm
Weight: 201 kg.
LED Standard Display Board displays the parameters speed,
incline, distance, time, heart rate, calories burned, pace &
MET's.
Options:
Higher speeds up to 25 km/h.
Steeper incline up to 25%.
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.
Desmo H

Running Surface: 173 cm x 55 cm.
Usable surface: 157 cm x 55 cm.
Speed: 0 - 20 km/h.
Incline: 0 - 15%.
Total dimensions: as DESMO.
Weight: 201 kg.
LCD Personal Trainer Board.
Animated display with 10 additional pre-stored fixed pro-
grams, heart rate monitor and the possibility to create up to
99 individual programs.
Options:
Higher speeds up to 25 km/h.
Steeper incline up to 25%.
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.
Desmo HP

Running Surface: 173 cm x 55 cm.
Usable surface: 157 cm x 55 cm.
Speed: 0 - 25 km/h.
Incline: 0 - 25%.
Total dimensions: as DESMO
Weight: 201 kg.
LCD Personal trainer board.
Animated display with 10 additional pre-stored fixed pro-
grams, heart rate monitor and the possibility to create up to
99 individual programs.
Options:
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.

Technical Data
02/2014-v1.0en 17
3.3.2 4Front / 4Front with TV
Figure: 4Front with TV
4Front

Running Surface: 173 cm x 55 cm.
Usable surface: 157 cm x 55 cm.
Overall dimensions (standard display): Width 89 cm
Length 183 cm
Height 163 cm
Weight: 201 kg.
Speed: 0 - 20 km/h.
Incline: 0 - 15%.
LED Standard Display Board displays the parameters speed,
incline, distance, time, heart rate, calories burned, pace &
MET's.
Options:
Higher speeds up to 25 km/h.
Steeper incline up to 25%.
Incline -3+22%.
LCD Personal trainer board.
Interface RS232 incl. control software.
Special paint finish.
4Front with TV

Running Surface: 173 cm x 55 cm.
Usable surface: 157 cm x 55 cm.
Overall dimensions (TV): Width 89 cm
Length 193 cm
Height 188 cm
Weight: 201 kg.
Speed: 0 - 20 km/h.
Incline: 0 - 15%.
LCD Personal trainer board.
Animated display with 10 additional pre-stored fixed pro-
grams, heart rate monitor and the possibility to create up to
99 individual programs.
Options:
Higher speeds up to 25 km/h.
Steeper incline up to 25%.
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.

Technical Data
18 02/2014-v1.0en
3.3.3 Mercury / Mercury H
Mercury

Running Surface: 173 x 43 cm
Usable surface: 157 cm x 43 cm.
Speed: 0 - 17 km/h.
Incline: 0 - 15%.
Total dimensions: Width 86 cm
Length 180 cm
Height 152 cm
Weight: 184 kg.
LED Standard Display Board displays the parameters speed,
incline, distance, time, heart rate, calories burned, pace &
MET's.
Options:
Higher speeds up to 20 km/h.
Steeper incline up to 25%.
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.
Mercury H

Running Surface: 173 x 43 cm.
Usable surface: 157 cm x 43 cm.
Speed: 0 - 17 km/h.
Incline: 0 - 15%.
Total dimensions: Width 86 cm
Length 180 cm
Height 152 cm
Weight: 184 kg.
LCD Personal trainer board. (Only in English)
Animated display with 10 additional pre-stored fixed pro-
grams, heart rate monitor and the possibility to create up to
99 individual programs. (Only English)
Options:
Higher speeds up to 20 km/h.
Steeper incline up to 25%.
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.

Technical Data
02/2014-v1.0en 19
3.3.4 Path / Path H
Path

Running Surface: 132 x 55 cm.
Usable surface: 120 cm x 55 cm.
Speed: 0 - 17 km/h.
Incline: 0 - 15%.
Total dimensions: Width 97 cm
Length 150 cm
Height 152 cm
Weight: 168 kg.
LED Standard Display Board displays the parameters speed,
incline, distance, time, heart rate, calories burned, pace &
MET's.
Options:
Higher speeds up to 20 km/h.
Interface RS232 incl. control software.
Special paint finish.
Path H

Running Surface: 132 x 55 cm.
Usable surface: 120 cm x 55 cm.
Speed: 0 - 17 km/h.
Incline: 0 - 15%.
Total dimensions: Width 97 cm
Length 150 cm
Height 152 cm
Weight: 168 kg.
LCD Personal trainer board. (Only in English)
Animated display with 10 additional pre-stored fixed pro-
grams, heart rate monitor and the possibility to create up to
99 individual programs. (Only English)
Options:
Higher speeds up to 20 km/h.
Interface RS232 incl. control software.
Special paint finish.

Technical Data
20 02/2014-v1.0en
3.3.5 Pro / Pro XL
Pro

Running Surface: 173 cm x 70 cm.
Usable surface: 157 cm x 70 cm.
Speed: 0 - 25 km/h.
Incline: 0 - 25%.
Total dimensions: Width 122 cm
Length 196 cm
Height 173 cm
Weight: 261 kg.
LED Standard Display Board displays the parameters speed,
incline, distance, time, heart rate,
Calories burned, pace & MET's.
Options:
LCD Personal trainer board (PTB).
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.
Jump Plate
Pro XL

Running Surface: 224 cm x 70 cm.
Usable surface: 200 cm x 70 cm.
Speed: 0 - 25 km/h.
Incline: 0 - 25%.
Total dimensions: Width 122 cm
Length 246 cm
Height 173 cm
Weight: 307 kg.
LED Standard Display Board displays the parameters speed,
incline, distance, time, heart rate.
calories burned, pace & MET's.
Options:
LCD Personal trainer board (PTB).
Incline -3+22%.
Interface RS232 incl. control software.
Special paint finish.
Jump Plate.