Woodway Curve User manual

CURVE / CURVE XL
Motorless Treadmill
Translation of the Original German Operating Manual
Version: 08/2013-v1.0en

European representative: Manufa turer:
WOODWAY GmbH
Steinac erstr. 20
79576 Weil am Rhein
Germany
WOODWAY USA, Inc.
W229 N591 Foster Ct.
Wau esha, WI 53186
USA
Tel.: [phone] - 940 999 - 0
Fax.: [phone] - 940 999 - 40
E-Mail: [email protected]
Web: www.woodway.de
Tel.:
+1 262 - 548 - 6235
Fax.: +1 262 - 522 - 6235
E-Mail: [email protected]
Web: www.woodway.com
Sales:
Tel. [phone] - 940 999 - 10
E-Mail: [email protected]
Customer Servi e:
Tel. [phone] - 940 999 - 14
E-Mail: [email protected]

Contents
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Table of Contents
1 Introduction ............................................................................................. 5
1.1 Operating Instruction Information ................................................. 5
1.2 Limitation of Liability .................................................................... 5
1.3 Copyright .................................................................................... 6
1.4 Replacement Parts ....................................................................... 6
1.5 Customer Service ......................................................................... 7
2 Safety ...................................................................................................... 8
2.1 General ....................................................................................... 8
2.2 Description of Warning Notices ..................................................... 8
2.3 Safety Notices on Device .............................................................. 9
2.4 Health Ris s ................................................................................. 9
2.5 Intended Use ............................................................................. 10
2.6 Unauthorized Modes of Operation ............................................... 10
3 Technical Data ....................................................................................... 11
3.1 Name Plate ................................................................................ 11
3.2 Technical Specifications .............................................................. 12
3.3 Dimensions ................................................................................ 13
4 Transportation and Storage ..................................................................... 14
4.1 Safety Notices for Transportation ................................................ 14
4.2 Storage ..................................................................................... 14
4.3 Transporting the Treadmill .......................................................... 14
5 Product Description ................................................................................ 15
5.1 Function .................................................................................... 15
5.2 Running Surface ........................................................................ 16
5.3 Transport System ....................................................................... 16
6 Commissioning ....................................................................................... 17
6.1 General ..................................................................................... 17
6.2 Installation ................................................................................ 17
6.3 Assembly ................................................................................... 17
6.3.1 Positioning the Device ...................................................... 18
6.3.2 Mounting the Side Panels ................................................. 19
6.3.3 Mounting the Railing ........................................................ 21
6.3.4 Mounting the Display ....................................................... 25
7 Operation .............................................................................................. 26
7.1 For Your Safety .......................................................................... 26
7.2 Safety Equipment ....................................................................... 27
7.2.1 Reverse Bra e ................................................................. 27
7.2.2 Safety Railing .................................................................. 28
7.3 Practical Training ....................................................................... 28
7.3.1 Professional Consultation .................................................. 28
7.3.2 Warm-Up and Cool-Down ................................................. 28
7.3.3 Measuring Pulse .............................................................. 28
7.3.4 Calculating Maximum Heart Rate ...................................... 29
7.3.5 Heart Rate Chart.............................................................. 29
7.3.6 Training Frequency .......................................................... 30
7.4 Polar
®
Heart Rate Monitor .......................................................... 30
7.4.1 Applying the Chest Strap .................................................. 30
7.4.2 Transmitter Function ........................................................ 31

Table of Contents
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7.5 Display ...................................................................................... 31
7.5.1 Display Parameters .......................................................... 32
7.5.2 Display Description .......................................................... 32
7.5.3 Function Key Description .................................................. 32
7.6 Training Process ........................................................................ 33
8 Accessories and Services ......................................................................... 34
9 Maintenance and Cleaning ...................................................................... 35
9.1 Cleaning .................................................................................... 35
9.2 Lubrication ................................................................................ 36
9.2.1 Bearings ......................................................................... 36
9.2.2 Running Surface Belt ....................................................... 36
9.3 Synchronization Belt ................................................................... 37
9.4 Cleaning and Maintenance Intervals ............................................ 37
9.4.1 Wee ly Maintenance ........................................................ 38
9.4.2 Annual Maintenance ......................................................... 38
9.5 Troubleshooting ......................................................................... 38
10 Disposal Notice ...................................................................................... 39
10.1 Batteries .................................................................................... 39
10.2 Disposal of the Device ................................................................ 39
11 Maintenance Report ................................................................................ 40
12 Table of Figures ..................................................................................... 41

Introdu tion
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1Introdu tion
1.1 Operating Instru tion Information
This manual provides information on the safe operation of the CURVE treadmill.
A condition for safe operation is compliance with all safety and operating instruc-
tions.
Read and observe the operating instru tions!
Read these instructions carefully before beginning any wor on the treadmill! It is a
part of the device and must be ept accessible at all times and in the immediate vi-
cinity of the treadmill for operating and maintenance personnel.
CAUTION
Improper operation an ause a idents!
Not using the treadmill as intended according to the manufacturer's instruc-
tions can cause accidents and equipment damage.
►These operating instructions must be completely read and understood be-
fore using the treadmill.
►Keep these instructions close at hand for all users of the device.
WOODWAY accepts no liability for accidents, equipment damage and consequences
of equipment failure that are a result of failure to follow the operating instructions.
In addition, the local accident prevention regulations and general safety conditions
for intended use of the treadmill apply.
The manufacturer reserves the right to ma e technical changes in the context of
improving the performance properties and further development without prior notice.
Illustrations are for basic understanding and may differ from the actual design of
the device.
Accessories from other suppliers have further safety regulations and guidelines.
These must also be observed.
1.2 Limitation of Liability
All information and instructions in this manual have been compiled in accordance
with applicable standards and regulations, the current state of technology and our
nowledge and experience.
WOODWAY accepts no responsibility for damages resulting from:
•Disregarding the operating instructions,
•Improper use,
•Use by non-authorized persons,
•Use of replacement parts which were not approved by WOODWAY,
•Unauthorized modifications to the device or accessories.
The WOODWAY general terms and conditions and delivery conditions apply, as well
as the legal regulations valid at the time of contract conclusion.
Observe the
instru tions!

Introduction
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1.3 Copyright
The release of the operating instructions to third parties without the written permis-
sion of WOODWAY is prohibited.
NOTE
All contents, text, drawings, images or other illustrations are copyright pro-
tected and are subject to intellectual property rights.
Any misuse is punishable by law!
Duplication in any manner and form - including excerpts - as well as use and/or
communication of the content are not permitted without written permission from
WOODWAY.
1.4 Repla ement Parts
WOODWAY recommends the use of original replacement parts. Original replace-
ment parts have particular qualities and ensure reliable and safe operation;
•Developed for specific use with the device,
•Manufactured in high quality and excellence,
•Ensure the legal warranty period
(excluding wear parts) or other reached agreements.
NOTE
The use of NON-original replacement parts may change the characteristics of
the device and interfere with the safe use!
WOODWAY does not accept liability for damages resulting from this.
Wear parts are considered hazardous waste!
After being replaced, wear parts must be disposed of according to country-specific
waste laws.
For further information on disposal, see section 10 page 39.
Disposal!

Introduction
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1.5 Customer Servi e
For service questions contact the following:
WOODWAY GmbH
Steinac erstr. 20
79576 Weil am Rhein
GERMANY
Tel. .[phone] - 940 999 - 14
Fax. [phone] - 940 999 - 40
Email: [e-mail]
For faster processing of your request please have the following data and infor-
mation available:
•Information on the nameplate (specific model/serial number),
•An accurate description of the circumstances,
•Customer number (if available),
•What action has already been ta en?
The address of your local service center can be obtained from the manufacturer.
After repair or re-commissioning, the actions listed under "Installation" and "Com-
missioning" are to be performed as during commissioning.
Conta t:
Servi ing:

Safety
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2Safety
2.1 General
The treadmill has been reliably designed, manufactured and tested according to the
latest state of technology and is in safe and technically perfect condition. Neverthe-
less, the device can cause ris to persons and property if it is operated improperly.
For this reason the operating instructions should be read completely and safety in-
structions must be observed.
Warnings attached directly to the device must be observed and ept in a legible
condition.
Inappropriate use will result in the rejection of any liability or guarantee by
WOODWAY.
2.2 Des ription of Warning Noti es
Warning notices indicate potential hazards or safety ris s. They are indicated in this
manual by a color-coded signal word panel (symbol with the appropriate signal
word).
All warning notices have the same design and the same standardized content de-
sign.
Sample of a Warning Noti e:
SIGNAL WORD
Warning Text, Type and Sour e of Danger
Description of the consequences of ignoring the danger.
►Measures, instructions and forbidden actions to avoid the hazard,
►Further measures...
Classifi ation:
NOTE
NOTE or WARNING (no danger symbol)
No ris of injury, pertinent information and warning
against material damage.
CAUTION
CAUTION (with danger symbol)
Slight possibility of injury.
WARNING
WARNING (with danger symbol)
In a dangerous situation a serious accident is possible
with the possibility of injury or death.
DANGER
DANGER (with danger symbol)
In the event of an accident immediate danger of
death or serious injury.

Safety
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2.3 Safety Noti es on Devi e
There are two safety stic ers on the Curve. It is noted that the treadmill is motor-
less, that the running surface belt only moves in one direction and that the device
must be mounted from the rear. Reference is also made to health hazards through
overexertion.
Safety relevant information is identified on the device using the following stic ers:
Use are when using the motor-
less treadmill!
Notice on free movement in the
direction of the arrow, and on mount-
ing and dismounting the treadmill.
Ensure proper health ondition
before use!
Consult a physician before use and
discontinue training in case of health
problems.
2.4 Health Risks
WARNING
Health Hazards for ertain groups of people!
The use of the CURVE treadmill can pose health ris s for certain people.
►Before using the device, chec the list below for limitations for certain per-
sons which apply to you. If so, the specified measures must be adhered
to.
Before beginning an exercise program, consult your physician, especially if any of
the following apply to you:
•History of heart disease
•High blood pressure
•Diabetes
•Chronic respiratory illness
•Elevated cholesterol levels
•Smo er
•Other chronic illnesses or physical impairments
Pregnant women must consult a physician before starting a training program.
Should you experience dizziness, chest pain, nausea, or any other abnormal symp-
toms while training on the treadmill, stop training immediately. Consult a physician
prior to continuing training.
Persons with
Medi al Conditions
Pregnan y
Symptoms during
Training

Safety
10 08/2013-v1.0de
2.5 Intended Use
WARNING
Danger from Improper Use!
Any improper use and/or other use of the device can lead to dangerous situa-
tions with significant personal injury and/or property damage.
►Only use the CURVE for its intended use.
►Read and strictly adhere to all information in the operating instructions.
The CURVE is a motorless treadmill. It is intended for fitness training, to increase
stamina and physical fitness.
The operating instructions are an integral part of the device and are to be available
to all users at all times. The exact observance of the instructions is a prerequisite
for the intended use of the WOODWAY device.
WARNING
Risk of Injury Through Risk of Falling!
The free-running treadmill presents the danger of falling.
►Familiarize yourself with the CURVE operation and operating principles be-
fore the first training.
►Always use the safety handrail when mounting and dismounting and when
starting training.
ATTENTION
Claims to the manufacturer of any ind due to damage from improper use are
excluded.
The representative alone is liable for all damages resulting from improper use!
2.6 Unauthorized Modes of Operation
The Curve treadmill may only be used for the aforementioned purpose. Any addi-
tional uses may result in serious personal injury and/or property damage.
The following restrictions and prohibitions must be strictly adhered to:
•The treadmill may not be put into operation without prior instruction by quali-
fied personnel.
•Children may not use the device or be left near the device unattended.
•The use of the CURVE under the influence of alcohol or drugs and/or narcotics
is prohibited.
•The CURVE may not be used for animals.
•Do not jump on or off of the CURVE!

Technical Data
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3Te hni al Data
3.1 Name Plate
Each WOODWAY treadmill receives a serial number during production. Depending
on the year of your model, it has an alphanumeric code with 7-8 characters or a
numeric code with 9 digits. The serial number can be found on the nameplate on
the front left of the treadmill frame.
The nameplate contains the device's main technical details.
The treadmill range of functions is stated the nameplate and on the delivery note.
For service questions, the technical information on the nameplate must be ept
handy.
Fig. 1 Nameplate
1. Manufacturer name, address and logo
2. Serial number
3. Product code
4. Note to read and observe the operating instructions!
5. Model number
6. Year manufactured
Keep Handy for
Questions!
1
2
5
3
6
4

Technical Data
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3.2 Te hni al Spe ifi ations
Devi e designation: Model: CURVE Model: CURVE XL
Wal ing surface (L x W): 172 x 43 cm 218 x 55 cm
Usable wal ing surface (L x W): 157 x 43 cm 203 x 55 cm
Wal ing surface / Technology:
Wal ing surface hardness / Lateral play:
Slats (replaceable) / Rubber on aluminum T-sections
43-47 Shore A / +/- 2 mm
60 slats 77 slats
Frame dimensions (L x W x H): 172 x 73 x 46 cm 218 x 86 x 53 cm
Overall dimensions (L x W x H): 172 x 85 x 173 cm 218 x 97 x 193 cm
Weight: 190 g 235 g
Max. user weight (at max. 5 m/h): 225 g (360 g) 225 g (360 g)
Running surface above floor (deepest
point):
28 cm 28 cm
Ambient conditions for storage and
transport:
Temperature: -10°C to +70°C
Relative humidity: 15 - 85% (not condensed)
Air pressure: 400 - 1060hPa
Ambient conditions for operation: Temperature: +10°C to +40°C
Relative humidity: 15 - 85% (not condensed)
Air pressure: 700 - 1060hPa
Pulse measurement: 1-channel ECG accurate, chest strap Polar (accessory)
Fuse type IP2X
Drive motor: Manually driven
Speed: 0 - X m/h (no maximum speed limitation)

Technical Data
08/2013-v1.0de 13
3.3 Dimensions
Fig. 2 Device dimensions

Transportation and Storage
14 08/2013-v1.0de
4Transportation and Storage
4.1 Safety Noti es for Transportation
Chec the treadmill for damage upon arrival. Also chec and compare supplied ac-
cessories with the corresponding delivery note.
The manufacturer is not liable for damages and missing parts if this information was
not recorded in writing on the delivery note upon delivery of the unit. Damage or
defects must be reported to the carrier and to the responsible WOODWAY dealer
immediately.
WARNING
Risk of Injury by Ma hine Falling or Falling Over!
Improper transportation of the device may lead to it falling over and causing
injury or equipment damage.
►Only transport in compliance with the safety regulations.
►Only use the supplied carrying tubes for transport.
►Never lift the device using the railing or protective coverings.
►Ensure stable center of gravity and steadiness during transportation.
If necessary, transport or relocation can be carried out by authorized WOODWAY
service partners.
For further information please contact WOODWAY customer service.
4.2 Storage
The device may only be stored in closed, dry rooms. It is absolutely necessary to
prevent contact with moisture (rain, fog, etc.)
The following environmental conditions are prescribed for transportation and stor-
age:
•Temperature: -10°C to +70°C
•Relative humidity: 15 - 85% (not condensed)
•Air pressure: 400 – 1060 hPa
4.3 Transporting the Treadmill
The carrying tubes are to be inserted into the openings provided at the bottom
front of the treadmill frame. Do not pull on or remove coverings. If the treadmill
must be disassembled, the coverings and the railing unit can be removed to facili-
tate transport.
The CURVE is equipped with two rollers on the bottom front of the device for short
transport distances. A handle is welded to the frame at the bac of the device.
Using this handle the entire unit can be lifted and maneuvered li e a wheelbarrow.
Warning; the treadmill is very heavy.
The transport rollers are only functional after the device has been lifted and tilted to
a certain height. Note, the railing in the front of the treadmill lowers when the bac
of the device is raised. Pull the device away from the wall before lifting so that the
display does not hit anything.
WOODWAY Servi e:
Carrying Tubes
Transport Rollers!

Product Description
08/2013-v1.0de 15
5Produ t Des ription
5.1 Fun tion
The CURVE is a motorless training device. The user controls the desired wor out
speed with their running speed on the upwardly curved running surface.
Fig. 3 CURVE Operation
1. Basic principle of the rotary drive through moving mass
2. Operation of the CURVE drive with a running person
The treadmill is accelerated, slowed or stopped through the shifting of weight and
the resulting running speed. The CURVE functions without a motor, so there is no
emergency stop device. The treadmill stops on its own. It can ta e some time be-
fore the device stops depending on the running speed.
To stop the running surface, the runner straddles the running surface on the right
and left sides and lets it coast to a standstill (or they shift their center of gravity and
shift their weight to the rear until the treadmill comes to a standstill).
WARNING
Risk of Injury Through Falling!
During training, especially during the initial use of the device there is a danger
of injury from falling.
►Familiarize yourself with the CURVE operation before the first training. The
shifting of weight to the front curved area causes the speed to increase.
Shifting the weight to the bac causes the speed to decrease.
►It is absolutely necessary that you hold on to the safety railing during the
first training program until you can move safely on the treadmill.
Stopping the
Treadmill
1
2

Product Description
16 08/2013-v1.0de
5.2 Running Surfa e
The wal ing surface belt consists of individual slats which are mounted on a set of
wedged-tooth belts.
The individual slats consist of two components: A rubber surface and a T-shaped
aluminum base. Due to the approximately 1 cm thic rubber surface and the alumi-
num T-slat, WOODWAY has the "world's most ideal running surface for treadmills".
Due to the rubber running surface the majority of the impact energy is absorbed
and local pain in extremities which is associated with long runs is reduced. The in-
teraction between the belt system and the transport system prevents friction and
heat generation. This increases service life of the running belt and the entire tread-
mill.
The WOODWAY running surface differs fundamentally from running belts on con-
ventional Treadmills (for which cotton-nylon belts are normally used). On your
WOODWAY treadmill you may initially notice higher surface grip than you have ex-
perienced before. The more you use your treadmill, the more you will get used to
the grip. As with all treadmills, it is also important on a WOODWAY treadmill not to
shuffle your feet if possible.
5.3 Transport System
The support system consists of two supporting rails (secondary carrier), which are
equipped with high-performance bearings. Six V-belt guides on each carrier ensure
lateral stability.
The system which consists of a total of 112 ball bearings supports the running sur-
face and distributes the load evenly over the entire treadmill. The running surface
belt (slats and steel wire reinforced toothed V-belt) is guided by a form-fitted guide
roller on the front and bac . The guide rollers are coupled by a toothed belt and
thereby synchronized. This ma es the curve possible. The combination of running
surface / secondary carrier / guide rollers ma es this slat system unique:
•Low friction (energy saving) and low wear
(approx. 240,000 m functional service life)
•High service life (one running surface belt for one treadmill life)
Slat Design

Commissioning
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6Commissioning
6.1 General
Commissioning is the initial intended use of the device, see sec. 0 Page 10. Ensure
that the conditions applicable to basic safety and health requirements are met.
Read these operating instructions completely before commissioning.
Before commissioning the device, operating and functional safety is to be tested.
This includes correct installation and operator instruction.
6.2 Installation
Only install your treadmill at ground level on a sufficiently firm, stable surface. The
surface should be as flat as possible to ensure that the frame only bends minimally.
Do not place the treadmill directly on a deep pile velour or fleece carpet due to
moving parts on the bottom.
ATTENTION
Maintain the Safety Area
Keep the area behind the treadmill clear.
Ensure that there is a clearance of at least 2 meters between the bac of the
treadmill and walls or furniture.
If the installation site has high-pile carpeting, a floor protection mat should be
placed under the treadmill.
WOODWAY also has appropriate mats available.
For more information call +49 (0)7621 - 940 999 - 0.
Using a floor protection mat reduces the production of lint which can enter the
treadmill. This also minimizes carpet wear.
6.3 Assembly
The CURVE slatted treadmill is usually delivered and installed free place of use by
WOODWAY or an authorized carrier.
The handrail assembly and the side panels can be removed to reduce the weight
and facilitating transport.
NOTE
The required assembly tools and materials are included in the scope of deliv-
ery.
All screws, parts of the device are in standard American sizes. No metric
screws may be used.
The following section describes device installation.

Commissioning
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6.3.1 Positioning the Devi e
Fig. 4 Installation step, positioning the device
•Position the unit on a sufficiently solid and horizontal surface. For information
see section 6.2 page 17.
•There are wheels under the front end of the treadmill. The treadmill can be
moved on the wheels by lifting it using the handle on the bac of the device.
The transport rollers are only functional after the device has been lifted and
tilted to a certain height.
•To carry the device, use the carrying tubes in the lower part of the treadmill.
The square steel tubes fit into two square brac ets to the front of the tread-
mill.
ATTENTION
The device is very heavy! Ensure that the carrying tubes cannot slip out
of the brac ets during transport.
•Remove the tubes from the brac ets after transport.

Commissioning
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6.3.2 Mounting the Side Panels
The CURVE side panels are different from the CURVE XL side panels.
The CURVE XL panels consist of two separate panels on each side. The panels are
separated in the middle (see Fig. 8 page 21), further assembly is identical to the
CURVE.
Fig. 5 Installation step, mounting side panels
•Place the left and right side panels on the device. The curved design and the
cutouts for the railing indicate the proper position.
•Ensure that they are in the correct position on the frame and not resting on
the drive belts or guide rollers.
•Chec that the six holes on the top of each side panel are directly above the
underlying holes in the frame.
•Do not fix the side panel from the top yet, since the bottom needs to be fixed
to the frame first.
•Then ma e sure that the data wire (in the right running direction) extends
through the handrail cutouts in the side panels. It will be connected to the dis-
play wire in a later step. If the wire is not visible, remove the side panel again.
Put the wire through the opening.

Commissioning
20 08/2013-v1.0de
Fig. 6 Installation step, fixing bottom of side panel
•Fix both side panels (on the CURVE XL four pieces) to the frame. Fix the pan-
els to the bottom of the device at the four points in the front and rear with the
supplied Phillips screws and screwdrivers.
•Press slightly on the panel from the outside until the holes in the frame and
side panels are aligned and the screw can engage the thread.
Fig. 7 Installation step, fixing top/sides of side panel
•Now fix the side panels to the frame from the top. Fix the side panels to the
top of the device at the front, middle and rear using the supplied Allen screws
and Allen ey (six points on each side).