WPG QUADRA-TILT MRTA811LDC3 User manual

MRTA8-DC3: #351211
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
OPERATING
INSTRUCTIONS
QUADRA-TILT
ROTATOR, DC-VOLTAGE
WITH INTELLI-GRIP®
TECHNOLOGY
Available with REMOTE CONTROL SYSTEM
Model numbers: MRTA811LDC3 (shown),
MRTA810TDC3, MRTA810CDC3O
KEEP FOR FUTURE REFERENCE

MRTA8-DC3: #35121 Rev 8.0/12-192
[email protected]
919-414-5320

Rev 8.0/12-19 MRTA8-DC3: #351211
SPECIFICATIONS .....................................................................................3
SAFETY...................................................................................................5
OPERATING FEATURES............................................................................6
ASSEMBLY..............................................................................................7
TOCHANGE THE PAD FRAME CONFIGURATION ..................................................9
Installing or Removing Extension Arms and Repositioning Vacuum Pads ........................11
Using Secondary Rotation Stops .......................................................................................12
Connecting/Disconnecting Vacuum Hoses .......................................................................13
INTENDED USE .....................................................................................14
LOAD CHARACTERISTICS...............................................................................14
OPERATING ENVIRONMENT..........................................................................15
DISPOSAL OF THE LIFTER .............................................................................15
OPERATION..........................................................................................16
BEFORE USING THE LIFTER...........................................................................16
Taking Safety Precautions .................................................................................................16
Selecting a Screen Language.............................................................................................16
Performing Inspections and Tests .....................................................................................17
Checking the 12-Volt Battery ............................................................................................17
Preparing to Use the Remote Control System ..................................................................18
TOATTACH THE PADS TO ALOAD ..................................................................19
Positioning the Lifter on the Load.....................................................................................19
Powering up the Lifter ......................................................................................................20
Sealing the Pads on the Load............................................................................................20
Reading the Vacuum Gauges ............................................................................................21
TOLIFT AND MOVE THE LOAD......................................................................22
About the Tilt Linkage.......................................................................................................22
Engaging or Disengaging Tilt Locks ...................................................................................23
Interpreting the Lift Light..................................................................................................24
Watching Vacuum Indicators ............................................................................................24
Controlling the Lifter and Load .........................................................................................25
In Case of a Power Failure.................................................................................................25
TOROTATE THE LOAD .................................................................................26
TOTILT THE LOAD ......................................................................................27
TABLE OF CONTENTS

MRTA8-DC3: #35121 Rev 8.0/12-192
TORELEASE THE PADS FROM THE LOAD .........................................................29
AFTER USING THE LIFTER.............................................................................30
Storing the Lifter ...............................................................................................................30
INSPECTIONS AND TESTS......................................................................32
INSPECTION SCHEDULE ................................................................................32
TESTING ...................................................................................................33
Lifter/Load Compatibility Test...........................................................................................33
Operational Tests ..............................................................................................................34
Vacuum Test......................................................................................................................34
Rated Load Test.................................................................................................................35
Remote Control System Test .............................................................................................35
MAINTENANCE ....................................................................................36
VACUUM PAD MAINTENANCE.......................................................................36
Pad-to-Load Friction Coefficient .......................................................................................36
Pad Inspection ..................................................................................................................36
Pad Cleaning .....................................................................................................................37
NOTIFICATION BUZZER BATTERY REPLACEMENT ...............................................37
12-VOLT BATTERY RECHARGE.......................................................................38
INTELLI-GRIP® DIAGNOSTIC CODES ...............................................................39
TOREPLACE SEALING RING IN VPFS10T PADS ...............................................43
REPLACEMENT PARTS...........................................................................44
LIMITED WARRANTY ............................................................................45
TOOBTAIN REPAIRS OR WARRANTY SERVICE...................................................45
TABLE OF CONTENTS

Product
Description
Designed for use with hoisting equipment, MRTA8-DC3 lifters support loads using vacuum and manipulate
loads using manual 360° rotation and mechanically assisted, manual 90° tilt motions.
Model
Number MRTA811LDC3 MRTA810TDC3 MRTA810CDC3O
Vacuum Pads1
1...... Available with other rubber compounds for special purposes (see www.WPG.com).
(8 each, standard rubber)
11" [28 cm] nom. diameter,
lipped (Model G3370)
10" [25 cm] nom. diameter,
with ring (Model VPFS10T2
2...... Standard with replaceable sealing rings for rough or textured surfaces (see “REPLACEMENT PARTS” on page 44).
)
10" [25 cm] nom. diameter,
concave (Model G0750)
Pad Spread3
3...... The illustrations under “TOCHANGE THE PAD FRAME CONFIGURATION”on page 9 show the Pad Spread and Maximum Load Capacity for all approved
MRTA811LDC pad frame configurations.
---------------------------- (to outer edges) ----------------------------
Length ‒Maximum 104¾" [266 cm] 104" [264 cm] 102½" [260 cm]
Length ‒Minimum 47" [119 cm] 46" [117 cm] 44¾" [114 cm]
Width‒Maximum 58¾" [149 cm] 58" [147 cm] 56½" [143 cm]
Width ‒Minimum 12½" [32 cm] 11½" [29 cm] 10" [26 cm]
Maximum Load
Capacity4
4...... The Maximum Load Capacity is rated at a vacuum of 16" Hg [-54 kPa] on clean, smooth, nonporous flat surfaces with a friction coefficient of 1. Pad
compound, load rigidity, strength, surface conditions, overhang, angle, center of gravity and temperature can also affect the lifting capacity. A “qualified
person” should evaluate the effective lifting capacity for each use (see definition under “Rated Load Test” on page 35).
Per-Pad 175 lbs [79.5 kg] 150 lbs [68 kg] 150 lbs [68 kg]
Total with 4 Pads 700 lbs [320 kg] 600 lbs [270 kg] 600 lbs [270 kg]
Total with 8 Pads 1,400 lbs [635 kg] 1,200 lbs [545 kg] 1,200 lbs [545 kg]
Lifter
Weight 200 lbs [91 kg] 190 lbs [87 kg] 190 lbs [87 kg]
Power
System 12 volts DC, 4.5 amps
Battery
Capacity 7 amp-hours
Rotation
Capability Manual, 360°, with latching at each ¼ turn (when required)
Tilt
Capability
Manual, 90°, with four-bar tilt linkage that provides mechanical advantage and tilt locks that prevent tilt
motion when engaged
Product
Options
Available with Remote Control System – FCC, CE and ICC certified.
See separate instructions about other options.
Operating
Elevation Up to 6,000' [1,828 m]
Operating
Temperatures 32° — 104° F [0° — 40° C]
Service
Life 20,000 lifting cycles, when used and maintained as intended5
5...... Vacuum pads, filter elements and other wear-out items are excluded.
!!–CE–!! This symbol appears only when a CE Standard is different from other applicable standards. CE requirements are
mandatory in the European Union, but may be optional elsewhere.
Software
Version Intelli-Grip®7.6
ASME Standard
BTH-1 Design Category "B", Service Class "0" (see www.WPG.com for more information)
Rev 8.0/12-19 MRTA8-DC3: #351213
SPECIFICATIONS

MRTA8-DC3: #35121 Rev 8.0/12-194
Note: A standard MRTA811LDC3 is shown.
SPECIFICATIONS

Rev 8.0/12-19 MRTA8-DC3: #351215
SAFETY
Wear personal protective
equipment that is appropriate for
the load material. Follow trade
association guidelines.
Do not remove or obscure safety
labels.
Do not make any modifications to
the lifter (see “LIMITED
WARRANTY”).
Use the lifter only in an approved
“OPERATING ENVIRONMENT”(see
“INTENDED USE”).
Do not use a lifter that is damaged,
malfunctioning, or missing parts.
Do not use a lifter if the sealing
edge of any vacuum pad is cut or
otherwise damaged.
Do not use a lifter to lift cracked or
broken glass.
Do not exceed the Maximum
Load Capacity or lift loads the
lifter is not designed for (see
“INTENDED USE”).
Do not use a lifter if the
Maximum Load Capacity or
any safety label appears to be
missing or obscured.
Make sure the contact surfaces of
the load and vacuum pads are clean
before attaching the lifter (see
“MAINTENANCE”).
Position the vacuum pads correctly
on the load before lifting (see
“OPERATION: Positioning the Lifter
on the Load”).
Do not lift a load if any vacuum
indicator shows inadequate
vacuum.
Keep unauthorized personnel away
from the lifter, to avoid injury in
case of an unintended load release.
Do not touch the vacuum release
controls during a lift.
Do not allow people to ride on the
lifter or the load.
Do not lift a load higher than
necessary or leave suspended loads
unattended.
Do not position a loaded or
unloaded lifter over people.
Before servicing a powered lifter,
place the power control in the
inactive position and, when
possible, disconnect the power source.

MRTA8-DC3: #35121 Rev 8.0/12-196
Features shown here are underlined on their first appearance in each section following.
1 LIFT POINT 2 INSTRUCTION CANISTER 3 BATTERY CHARGER
4 VACUUM PAD with MOVABLE PAD MOUNT 5 CONTROL HANDLE 6 PADFRAME
7 EXTENSION ARM 8 INTELLI-GRIP® CONTROL UNIT 8a POWER BUTTON
8b “RELEASE” BUTTON 8c “ATTACH” BUTTON 8d “FUNCTION” BUTTON
8e LCD SCREEN with BATTERY GAUGE 9 VACUUM RESERVE TANKS 10 QUICK CONNECTOR
11 NOTIFICATION BUZZER
12 ENCLOSURE for VACUUM PUMP,
AIR FILTERS, CIRCUIT BOARD and
VACUUM SENSORS
12a STROBE LIGHT
12b VACUUM LIFT LIGHT 12c VACUUM GAUGES 13 TILT LOCK
14 BATTERY (hidden) 15 ROTATION RELEASE LEVER 16 LIFT BAR
Note: A standard MRTA811LDC3 model is shown. Although some of the following photos do not
show this specific lifter, they all illustrate how this kind of lifter functions.
OPERATING FEATURES

Rev 8.0/12-19 MRTA8-DC3: #351217
1)
2A 2B
Remove all restraints and save them with the shipping container for future use.
2) Suspend the lifter from appropriate hoisting equipment:
2.1)
Select a crane and/or hoist rated for the Maximum Load Capacity plus the
Lifter Weight.
Note: Any lifter use must comply with all statutory or regulatory standards for
hoisting equipment in your region.
2.2) Disengage any tilt locks or latches, and raise the lift bar (figs. 2A-C).
2.3) Attach the hoisting hook to the
lift point (figs. 2D-E).
2D 2E
Make sure
hook has
restraining latch
(circled).
2F
Only use rigging rated for Maximum Load
Capacity plus Lifter Weight.
Use
rigging (fig. 2F) as needed to
make sure the hook does not
interfere with the load.
ASSEMBLY
2C

MRTA8-DC3: #35121 Rev 8.0/12-198
2.4) Use the hoisting equipment to remove the lifter from the shipping container. Avoid
damaging the vacuum pads.
3B3A
3)
3C
3D
Connect the electrical connectors (figs. 3A-B and
figs. 3C-D).
If the lifter has a notification buzzer, install the 9-
volt battery as directed in “NOTIFICATION BUZZER
BATTERY REPLACEMENT”on page 37.
4)
4A
Assemble the pad frame for optimal load support
(see “TOCHANGE THE PAD FRAME CONFIGURATION”on
page 9). Remove the pad covers (fig. 4A) and save them
for future use.
5) Perform tests as required under “TESTING”on page 33.
ASSEMBLY