WPG P1HV1102DC3 User manual

Rev 2.2/12-21 P1-02DC3: #351221
OPERATING
INSTRUCTIONS 908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
Record serial number in blank space above (to locate, see serial
label on the product).
2-PAD CHANNEL
LIFTER, DC-VOLTAGE
WITH INTELLI-GRIP®
TECHNOLOGY
(Available with REMOTE CONTROL SYSTEM)
Model numbers: P1HV1102DC3 (shown),
P110T02DC3, P110C02DC3, P111L02DC3,
KEEP FOR FUTURE REFERENCE
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING

P1-02DC3: #35122 Rev 2.2/12-212

Rev 2.2/12-21 P1-02DC3: #351221
SPECIFICATIONS .....................................................................................3
SAFETY...................................................................................................5
OPERATING FEATURES............................................................................6
ASSEMBLY..............................................................................................7
INTENDED USE .......................................................................................9
LOAD CHARACTERISTICS.................................................................................9
OPERATING ENVIRONMENT..........................................................................10
DISPOSAL OF THE LIFTER .............................................................................10
OPERATION..........................................................................................11
BEFORE USING THE LIFTER...........................................................................11
Taking Safety Precautions .................................................................................................11
Selecting a Screen Language.............................................................................................11
Performing Inspections and Tests .....................................................................................12
Checking the 12-Volt Battery ............................................................................................12
Preparing to Use the Remote Control System ..................................................................13
TOATTACH THE PADS TO ALOAD ..................................................................14
Positioning the Lifter on the Load.....................................................................................14
Powering up the Lifter ......................................................................................................15
Sealing the Pads on the Load............................................................................................15
Reading the Vacuum Gauges ............................................................................................16
TOLIFT AND MOVE THE LOAD .....................................................................17
Interpreting the Lift Light..................................................................................................17
Monitoring Vacuum Indicators .........................................................................................17
Controlling the Lifter and Load .........................................................................................18
In Case of a Power Failure.................................................................................................18
TOROTATE THE LOAD .................................................................................19
TOTILT THE LOAD ......................................................................................20
TORELEASE THE PADS FROM THE LOAD .........................................................21
AFTER USING THE LIFTER.............................................................................22
Storing the Lifter ...............................................................................................................23
Transporting the Lifter ......................................................................................................23
INSPECTIONS AND TESTS......................................................................24
INSPECTION SCHEDULE ................................................................................24
TABLE OF CONTENTS

P1-02DC3: #35122 Rev 2.2/12-212
TESTING ...................................................................................................25
Lifter/Load Compatibility Test...........................................................................................25
Operational Tests ..............................................................................................................26
Vacuum Test......................................................................................................................26
Rated Load Test.................................................................................................................27
Remote Control System Test .............................................................................................27
MAINTENANCE ....................................................................................28
VACUUM PAD MAINTENANCE.......................................................................28
Pad-to-Load Friction Coefficient .......................................................................................28
Pad Inspection ..................................................................................................................28
Pad Cleaning .....................................................................................................................29
TOREPLACE SEALING RING IN VPFS10T PADS ...............................................30
12-VOLT BATTERY RECHARGE.......................................................................31
NOTIFICATION BUZZER BATTERY REPLACEMENT ...............................................32
INTELLI-GRIP® DIAGNOSTIC CODES ...............................................................33
REPLACEMENT PARTS...........................................................................37
LIMITED WARRANTY ............................................................................38
TOOBTAIN REPAIRS OR WARRANTY SERVICE...................................................38
TABLE OF CONTENTS

Product
Description
Designed for use with hoisting equipment, P1-02DC3 lifters support loads using vacuum and manipulate
loads using manual 180° rotation and manual 90° motions.
Model Number P110C02DC3 P110T02DC3 P1HV1102DC3 P111L02DC3 P11216L02DC3
Vacuum Pads:1
1...... Available with other rubber compounds for special purposes (see www.wpg.com).
(2 each, standard rubber)
10" [25 cm]
nom. diameter,
concave
(Model G0750)
10" [25 cm]
nom. diameter,
w/replaceable ring
(Model VPFS10T2
2...... Standard with replaceable sealing rings for rough or textured surfaces (see “REPLACEMENT PARTS”).
)
10" [25 cm]
nom. diameter,
lipped
(Model HV11)
11" [28 cm]
nom. diameter,
lipped
(Model G3370)
12" x 16"
[31 cm x 41 cm]
nom. diimensions,
lipped
(Model RF1216)
Pad Spread:
(to outer edges)
23" x 10"
[59 cm x 25 cm]
25" x 11¾"
[64 cm x 30 cm]
24" x 11"
[61 cm x 28 cm]
25" x 12"
[64 cm x 30 cm]
25½" x 16½"
[65 cm x 42cm]
Maximum Load
Capacity3
3...... The Maximum Load Capacity is rated at a vacuumof 16" Hg [-54 kPa] on clean, smooth, nonporous flat surfaces with a friction coefficient of 1. Pad
compound, load rigidity, strength, surface conditions, overhang, angle, center of gravity and temperature can also affect the lifting capacity. A “qualified
person” should evaluate the effective lifting capacity for each use (see definition under “Rated Load Test”).
-------------------------------------- (standard and European ratings) -------------------------------------------
Standard Rating — Per-Pad 150 lbs [68 kg] 150 lbs [68 kg] 150 lbs [68 kg] 175 lbs [80 kg] N/A
Standard Rating — Total 300 lbs [135 kg] 300 lbs [135 kg] 300 lbs [135 kg] 350 lbs [160 kg] N/A
150 lbs [68 kg]
300 lbs [135 kg]
Lifter
Weight -------------------------------------- 85 lbs [39 kg] ------------------------------------------- 95 lbs [43 kg]
Power System 12 volts DC, 5.5 amps
Battery Capacity 7 amp-hours
Rotation
Capability Manual, 180°, with latching at each ¼ turn (when required)
Tilt
Capability Manual, 90°, with automatic locking in vertical position
Product
Options
Available with Remote Control System – FCC, CE and ICC certified.
See separate instructions about other options.
Operating
Elevation Up to 6,000' [1,828 m]
Operating
Temperatures 32° — 104° F [0° — 40° C]
Service Life 20,000 lifting cycles, when used and maintained as intended4
4...... Vacuum pads, filter elements and other wear-out items are excluded.
Software Version Intelli-Grip®7.6
ASME Standard BTH-1 Design Category "B", Service Class "0"
Troubleshooting Guide5
5...... To view this guide, click the link at right. Additionally, you can search for your lifter's Model Number at www.wpg.com and select the “Troubleshooting” link
on the product page.
TST-021_DC3_REV_2018-023
Rev 2.2/12-21 P1-02DC3: #351223
SPECIFICATIONS
On construction sites, a secondary positive holding device(eg, load sling)
is required to achieve theStandard Ratings for thelifters above.
h< Rating — Per-Pad
h< Rating — Total

P1-02DC3: #35122 Rev 2.2/12-214
Note: A standard P1HV1102DC3 is shown.
SPECIFICATIONS

Rev 2.2/12-21 P1-02DC3: #351225
SAFETY
Wear personal protective
equipment that is appropriate for
the load material. Follow trade
association guidelines.
Do not remove or obscure safety
labels.
Do not make any modifications to
the lifter (see “LIMITED
WARRANTY”).
Use the lifter only in an approved
“OPERATING ENVIRONMENT”(see
“INTENDED USE”).
Do not use a lifter that is damaged,
malfunctioning, or missing parts.
Do not use a lifter if the sealing
edge of any vacuum pad is cut or
otherwise damaged.
Do not use a lifter to lift cracked or
broken glass.
Do not exceed the Maximum
Load Capacity or lift loads the
lifter is not designed for (see
“INTENDED USE”).
Do not use a lifter if the
Maximum Load Capacity or
any safety label appears to be
missing or obscured.
Make sure the contact surfaces of
the load and vacuum padsare clean
before attaching the lifter (see
“MAINTENANCE”).
Position the vacuum pads correctly
on the load before lifting (see
“OPERATION: Positioning the Lifter
on the Load”).
Do not lift a load if any vacuum
indicator shows inadequate
vacuum.
Keep unauthorized personnel away
from the lifter, to avoid injury in
case of an unintended load release.
Do not touch the vacuum release
controls during a lift.
Do not allow people to ride on the
lifter or the load.
Do not lift a load higher than
necessary or leave suspended loads
unattended.
Do not position a loaded or
unloaded lifter over people.
Before servicing a powered lifter,
place the power control in the
inactive position and, when
possible, disconnect the power source.

P1-02DC3: #35122 Rev 2.2/12-216
Features shown here are underlined on their first appearance in each section following.
1 LIFT POINT 2 BUZZER BATTERY HOLDER 3 COVER for VACUUM PUMP, VACUUM
SENSORS and AIR FILTERS
4 Windows for AIR FILTERS 5 VACUUM GAUGES 6 VACUUM LIFT LIGHT
7 NOTIFICATION BUZZER 8 STROBE LIGHT 9 INTELLI-GRIP® CONTROL UNIT
9a LCD SCREEN with BATTERY GAUGE 9b “FUNCTION” BUTTON 9c “ATTACH” BUTTON
9d “RELEASE” BUTTON 9e POWER BUTTON 10 LIFT BAR
11 PAD FRAME 12 VACUUM PAD 13 CONTROL HANDLES
14 ROTATION RELEASE LEVER 15 TILT RELEASE LEVER 16 BATTERY
17 BATTERY CHARGER 18 VACUUM RESERVE TANKS Not shown: INSTRUCTIONS CANISTER
Note: A standard P1HV1102DC3 is shown. Although some of the following photos do not show
this specific lifter, they all illustrate how this kind of lifter functions.
For information about specific parts, see “REPLACEMENT PARTS” and/or any separate
instructions for Product Options.
OPERATING FEATURES

Rev 2.2/12-21 P1-02DC3: #351227
1) Remove all shipping materials and save them with the shipping container for future use.
2)
2A
Adjust the lift point to optimize the lifter's
hang angle:
2.1) Remove the retaining bolt and loosen
the pivot bolt (fig. 2A).
2.2) Move the lift point to the appropriate
position.1
2.3) Reinstall the retaining bolt and tighten
both bolts securely.
3) Suspend the lifter from appropriate
hoisting equipment:
3.1) Select a crane and/or hoist rated for the Maximum Load Capacity plus the
Lifter Weight.
Note: Any lifter use must comply with all statutory or regulatory standards for hoisting
equipment in your region.
3A 3B 3C
3.2) Disengage the tilt latch and raise the lift bar (fig. 3A-C).
1..... Moving the lift point forward (away from operator) helps keep the hang angle vertical while the lifter is loaded; moving the lift point rearward
(towards operator) helps keep the hang angle vertical while the lifter is unloaded.
ASSEMBLY

P1-02DC3: #35122 Rev 2.2/12-218
3.3)
3D 3E
Make sure
hook has
restraining latch
(circled).
Attach the hoisting
hook to the lift point
(fig. 3D).
Use rigging (fig. 3E)
as needed to make
sure the hook does
not interfere with the
load.
Only use rigging rated for Maximum Load Capacity
plus Lifter Weight.
3.4) Use the hoisting equipment to remove the lifter from the shipping container. Avoid
damaging the vacuum pads.
4B4A
4)
4C 4D
Connect the electrical
connectors (figs. 4A-B
and figs. 4C-D).
Install the 9-volt battery
for the notification buzzer
as directed in “NOTIFICATION BUZZER BATTERY REPLACEMENT”.
5)
5A
Remove the pad covers (fig. 5A) and save them for future use.
6) Perform tests as required under “TESTING”.
ASSEMBLY