YASKAWA VIPA System 300S User manual

VIPA System 300S
SPEED7 - PS | 307-1FB70 | Manual
HB140E_PS | RE_307-1FB70 | Rev. 13/43
October 2013
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Copyright © VIPA GmbH. All Rights Reserved.
This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable
agreements.
This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either
internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written
consent of VIPA and the business management owner of the material.
For permission to reproduce or distribute, please contact:
VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: [e-mail]
http://www.vipa.com
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware
units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The
exact scope of delivery is described in the respective purchase contract.
CE Conformity Declaration
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions.
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are registered trademarks of Siemens AG.
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All other trademarks, logos and service or product marks specified herein are owned by their respective companies.
Information product support
Contact your local VIPA Customer Service Organization representative if you wish to report errors or questions regarding the contents
of this document. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax:[phone]
EMail: [e-mail]
Technical support
Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telephone: [phone] (Hotline)
EMail: [e-mail]
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Manual VIPA System 300S SPEED7 Contents
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1
Contents
This manual describes the Co Power Supply PS 307S_Co for the
CPU 317S SPEED7 from VIPA. Here you may find every information for
commissioning and operation.
About this manual....................................................................................1
Safety information....................................................................................2
Chapter 1 Assembly and installation guidelines............................1-1
Overview..............................................................................................1-2
Installation dimensions.........................................................................1-3
Assembly SPEED-Bus .........................................................................1-4
Cabling.................................................................................................1-7
Installation guidelines...........................................................................1-8
General data ......................................................................................1-11
Chapter 2 Hardware description and deployment.........................2-1
Safety Information for Users.................................................................2-2
Properties.............................................................................................2-3
Structure ..............................................................................................2-4
Technical data......................................................................................2-5
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Contents Manual VIPA System 300S SPEED7
2 HB140E - PS - RE_307-1FB70 - Rev. 13/43
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Manual VIPA System 300S SPEED7 About this manual
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1
About this manual
This manual describes the Co Power Supply for the CPU 317S SPEED7
from VIPA. It contains a description of the construction and usage together
with the CPU 317S.
This manual is part of the documentation package
with order number VIPA HB140E_PS and relevant for:
Product Order number as of HW state
PS 307S_Co VIPA 307-1FB70 01
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
• an index at the end of the manual.
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings
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Safety information Manual VIPA System 300S SPEED7
2 HB140E - PS - RE_307-1FB70 - Rev. 13/43
Safety information
The Co Power Supply is constructed and produced for:
• the common deployment with the CPU 317S SPEED7 from VIPA
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Modification to the process control system should only be carried out
when the system has been disconnected from power!
• Installation and modifications only by properly trained personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal
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Manual VIPA System 300S SPEED7 Chapter 1 Assembly and installation guidelines
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1-1
Chapter 1 Assembly and installation guidelines
In this chapter you will find all information, required for the installation and
the cabling of a PLC system with the components of the System 300 and
the Co Power Supply.
Topic Page
Chapter 1 Assembly and installation guidelines............................1-1
Overview..............................................................................................1-2
Installation dimensions.........................................................................1-3
Assembly SPEED-Bus .........................................................................1-4
Cabling.................................................................................................1-7
Installation guidelines...........................................................................1-8
General data ......................................................................................1-11
Overview
Content
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Chapter 1 Assembly and installation guidelines Manual VIPA System 300S SPEED7
1-2 HB140E - PS - RE_307-1FB70 - Rev. 13/43
Overview
Depending upon the CPU type besides the serial standard bus there is
additionally a parallel SPEED-Bus integrated to the CPU. There up to 10
modules of the SPEED-Bus periphery may be connected.
While the standard peripheral modules are plugged-in at the right side of
the CPU, the SPEED-Bus peripheral modules are connected via a SPEED-
Bus bus connector at the left side of the CPU.
VIPA delivers profile rails with integrated SPEED-Bus for 2, 6, or 10
SPEED-Bus peripheral modules with different lengths.
Standard bus (serial)
SPEED-Bus (parallel)
The single modules are directly installed on a profile rail and connected via
the backplane bus connector. Before installing the modules you have to
clip the backplane bus connector to the module from the backside.
A backplane bus connector is scope of delivery of a peripheral module.
With SPEED-Bus the bus connection happens via a SPEED-Bus rail
integrated in the profile rail at the left side of the CPU. Due to the parallel
SPEED-Bus not all slots must be occupied in sequence.
At SLOT 1 DCDC you may plug either a SPEED-Bus module or the
Co Power Supply PS 307S_Co - exclusively with deployment of the
CPU 317S.
You may assemble the System 300 horizontally, vertically or lying.
SLOT1
DCDC
CPU
SLOT2
SLOT1 DCDC
CPU
SLOT2
horizontal assembly
lying assembly
vertical
assembly
Please regard the allowed environment tempera-
tures:
• horizontal assembly: from 0 to 60°C
• vertical assembly: from 0 to 40°C
• lying assembly: from 0 to 40°C
General
Serial
Standard bus
Parallel
SPEED-Bus
SLOT 1 for
Co Power Supply
PS 307S_Co
Assembly
possibilities
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Manual VIPA System 300S SPEED7 Chapter 1 Assembly and installation guidelines
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1-3
Installation dimensions
1tier width (WxHxD) in mm: 40 x 125 x 120
65mm
40mm 122mm
125 mm
125mm
120mm
175mm
Dimensions
basic enclosure
Dimensions
Installation
dimensions
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Chapter 1 Assembly and installation guidelines Manual VIPA System 300S SPEED7
1-4 HB140E - PS - RE_307-1FB70 - Rev. 13/43
Assembly SPEED-Bus
For the deployment of SPEED-Bus modules, a pre-manufactured SPEED-
Bus rail is required. This is available mounted on a profile rail with 2, 6 or
10 extension plug-in locations.
SLOT1
DCDC
CPU
SLOT2SLOT3SLOT4SLOT5SLOT6
SLOT1
DCDC
CPU
SLOT2
65mm
40mm
SLOT1
DCDC
CPU
SLOT2
• Bolt the profile rail with the background (screw
size: M6), so that you still have minimum 65mm
space above and 40mm below the profile rail.
• Please look for a low-impedance connection
between profile rail and background
• Connect the profile rail with the protected earth
conductor.
The minimum cross-section of the cable to the
protected earth conductor has to be 10mm2.
Order number SPEED-
Bus Slot A B C
VIPA 390-1AB60 - 160mm 140mm 10mm
VIPA 390-1AE80 - 482mm 466mm 8,3mm
VIPA 390-1AF30 - 530mm 500mm 15mm
VIPA 390-1AJ30 - 830mm 800mm 15mm
VIPA 390-9BC00* - 2000mm - 15mm
VIPA 391-1AF10 2 530mm 500mm 15mm
VIPA 391-1AF30 6 530mm 500mm 15mm
VIPA 391-1AF50 10 530mm 500mm 15mm
G
122
VIPA 391-1AF80 16 830mm 800mm 15mm
* Unit pack 10 pieces
Pre-manufactured
SPEED-Bus
profile rail
Installation of the
profile rail
Profile rail
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Manual VIPA System 300S SPEED7 Chapter 1 Assembly and installation guidelines
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1-5
1 2 3
• Dismantle the according protection flaps of the
SPEED-Bus plug-in locations with a screwdriver
(open and pull down).
For the SPEED-Bus is a parallel bus, not all
SPEED-Bus plug-in locations must be used in
series. Leave the protection flap installed at an
unused SPEED-Bus plug-in location.
• At deployment of a DC 24V power supply, install it
at the shown position at the profile rail at the left
side of the SPEED-Bus and push it to the left to
the isolation bolt of the profile rail.
• Fix the power supply by screwing.
SLOT1
DCDC
CPU
SLOT2
Modules PS 307S_Co
• To connect the SPEED-Bus modules, plug it
between the triangular positioning helps to a
plug-in location marked with "SLOT ..." and pull it
down.
• Only the "SLOT1 DCDC" allows you to plug-in
either a SPEED-Bus module or the Co Power
Supply PS 307S_Co - exclusive together with the
CPU 317S.
• Fix the modules by screwing.
SLOT1
DCDC
CPU
SLOT2
• To deploy the SPEED7-CPU exclusively at the
SPEED-Bus, plug it between the triangular
positioning helps to the plug-in location marked
with "CPU SPEED7" and pull it down.
• Fix the CPU by screwing.
Please regard that only the CPU 31xS may be
deployed at the SPEED-Bus!
Installation
SPEED-Bus-
Module
Installation CPU
without Standard-
Bus-Modules
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Chapter 1 Assembly and installation guidelines Manual VIPA System 300S SPEED7
1-6 HB140E - PS - RE_307-1FB70 - Rev. 13/43
SLOT1
DCDC
CPU
SLOT2
• If also standard modules shall be plugged, take a
bus coupler and click it at the CPU from behind
like shown in the picture.
• Plug the CPU between the triangular positioning
helps to the plug-in location marked with "CPU
SPEED7" and pull it down.
• Fix the CPU by screwing.
SLOT1
DCDC
CPU
SLOT2
• Repeat this procedure with the peripheral
modules, by clicking a backplane bus coupler,
stick the module right from the modules you've
already fixed, click it downwards and connect it
with the backplane bus coupler of the last module
and bolt it.
Danger!
• Before installing or overhauling the System 300V, the power supplies
must be disconnected from voltage (pull the plug or remove the fuse)!
• Installation and modifications only by properly trained personnel!
Installation CPU
with Standard-Bus-
Modules
Installation
Standard-Bus-
Modules
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Manual VIPA System 300S SPEED7 Chapter 1 Assembly and installation guidelines
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1-7
Cabling
The Co Power Supply is exclusively delivered with CageClamp contacts.
Here the DC 24V power supply may be connected.
Danger!
• Before installation or overhauling, the power supplies must be
disconnected from voltage (pull the plug or remove the fuse)!
• Installation and modifications only by properly trained personnel!
For the cabling gray connectors with CageClamp technology are used.
You may connect wires with a cross-section of 0.08mm2to 2.5mm2. You
can use flexible wires without end case as well as stiff wires.
You fix the conductors to the CageClamps like this:
1
2
[1] Rectangular opening for screwdriver
[2] Round opening for wires
The picture on the left side shows the cabling step by step from top view.
1
2
3
• To conduct a wire you plug a fitting screwdriver obliquely into the
rectangular opening like shown in the picture.
• To open the contact spring you have to push the screwdriver in the
opposite direction and hold it.
• Insert the insulation striped wire into the round opening. You may use
wires with a cross-section from 0.08mm2to 2.5mm2.
• By removing the screwdriver the wire is connected safely with the plug
connector via a spring.
Overview
CageClamp
technology (gray)
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Chapter 1 Assembly and installation guidelines Manual VIPA System 300S SPEED7
1-8 HB140E - PS - RE_307-1FB70 - Rev. 13/43
Installation guidelines
The installation guidelines contain information about the interference free
deployment of System 300 systems. There is the description of the ways,
interference may occur in your control, how you can make sure the
electromagnetic digestibility (EMC), and how you manage the isolation.
Electromagnetic digestibility (EMC) means the ability of an electrical
device, to function error free in an electromagnetic environment without
being interferenced res. without interferencing the environment.
All System 300 components are developed for the deployment in hard
industrial environments and fulfill high demands on the EMC. Nevertheless
you should project an EMC planning before installing the components and
take conceivable interference causes into account.
Electromagnetic interferences may interfere your control via different ways:
• Electromagnetic fields (RF coupling)
• Magnetic fields with power frequency
• I/O signal conductors
• Bus system
• Current supply
• Protected earth conductor
Depending on the spreading medium (lead bound or lead free) and the
distance to the interference cause, interferences to your control occur by
means of different coupling mechanisms.
One differs:
• galvanic coupling
• capacitive coupling
• inductive coupling
• radiant coupling
General
What means
EMC?
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Manual VIPA System 300S SPEED7 Chapter 1 Assembly and installation guidelines
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1-9
In the most times it is enough to take care of some elementary rules to
guarantee the EMC. Please regard the following basic rules when installing
your PLC.
• Take care of a correct area-wide grounding of the inactive metal parts
when installing your components.
- Install a central connection between the ground and the protected
earth conductor system.
- Connect all inactive metal extensive and impedance-low.
- Please try not to use aluminum parts. Aluminum is easily oxidizing
and is therefore less suitable for grounding.
• When cabling, take care of the correct line routing.
- Organize your cabling in line groups (high voltage, current supply,
signal and data lines).
- Always lay your high voltage lines and signal res. data lines in
separate channels or bundles.
- Route the signal and data lines as near as possible beside ground
areas (e.g. suspension bars, metal rails, tin cabinet).
• Proof the correct fixing of the lead isolation.
- Data lines must be laid isolated (for details see below).
- Analog lines must be laid isolated. When transmitting signals with
small amplitudes the one sided laying of the isolation may be
favorable.
- Lay the line isolation extensively on an isolation/protected earth con-
ductor rail directly after the cabinet entry and fix the isolation with
cable clamps.
- Make sure that the isolation/protected earth conductor rail is
connected impedance-low with the cabinet.
- Use metallic or metalized plug cases for isolated data lines.
• In special use cases you should appoint special EMC actions.
- Wire all inductivities with erase links, which are not addressed by the
System SLIO modules.
- For lightening cabinets you should avoid luminescent lamps.
• Create a homogeneous reference potential and ground all electrical
operating supplies when possible.
- Please take care for the targeted employment of the grounding
actions. The grounding of the PLC is a protection and functionality
activity.
- Connect installation parts and cabinets with the System SLIO in star
topology with the isolation/protected earth conductor system. So you
avoid ground loops.
- If potential differences between installation parts and cabinets occur,
lay sufficiently dimensioned potential compensation lines.
Basic rules for
EMC
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Chapter 1 Assembly and installation guidelines Manual VIPA System 300S SPEED7
1-10 HB140E - PS - RE_307-1FB70 - Rev. 13/43
Electrical, magnetically and electromagnetic interference fields are
weakened by means of an isolation, one talks of absorption.
Via the isolation rail, that is connected conductive with the rack,
interference currents are shunt via cable isolation to the ground. Hereby
you have to make sure, that the connection to the protected earth conduc-
tor is impedance-low, because otherwise the interference currents may
appear as interference cause.
When isolating cables you have to regard the following:
• If possible, use only cables with isolation tangle.
• The hiding power of the isolation should be higher than 80%.
• Normally you should always lay the isolation of cables on both sides.
Only by means of the both-sided connection of the isolation you achieve
high quality interference suppression in the higher frequency area.
Only as exception you may also lay the isolation one-sided. Then you
only achieve the absorption of the lower frequencies. A one-sided
isolation connection may be convenient, if:
- the conduction of a potential compensating line is not possible
- analog signals (some mV res. µA) are transferred
- foil isolations (static isolations) are used.
• With data lines always use metallic or metalized plugs for serial
couplings. Fix the isolation of the data line at the plug rack. Do not lay
the isolation on the PIN 1 of the plug bar!
• At stationary operation it is convenient to strip the insulated cable
interruption free and lay it on the isolation/protected earth conductor line.
• To fix the isolation tangles use cable clamps out of metal. The clamps
must clasp the isolation extensively and have well contact.
• Lay the isolation on an isolation rail directly after the entry of the cable in
the cabinet. Lead the isolation further on to the System 300V module
and don't lay it on there again!
Please regard at installation!
At potential differences between the grounding points, there may be a
compensation current via the isolation connected at both sides.
Remedy: Potential compensation line
Isolation of
conductors
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Manual VIPA System 300S SPEED7 Chapter 1 Assembly and installation guidelines
HB140E - PS - RE_307-1FB70 - Rev. 13/43 1-11
General data
Conformity and approval
Conformity
CE 2006/95/EC Low-voltage directive
2004/108/EC EMC directive
Approval
UL UL 508 Approval for USA and Canada
others
RoHS 2011/65/EU Product is lead-free; Restriction of the use of
certain hazardous substances in electrical and
electronic equipment
Protection of persons and device protection
Type of protection - IP20
Electrical isolation
to the field bus - electrically isolated
to the process level - electrically isolated
Insulation resistance EN 61131-2 -
Insulation voltage to reference earth
Inputs / outputs - AC / DC 50V, test voltage AC 500V
Protective measures - against short circuit
Environmental conditions to EN 61131-2
Climatic
Storage / transport EN 60068-2-14 -25…+70°C
Operation
Horizontal installation EN 61131-2 0…+60°C
Vertical installation EN 61131-2 0…+60°C
Air humidity EN 60068-2-30 RH1 (without condensation, rel. humidity 10…95%)
Pollution EN 61131-2 Degree of pollution 2
Mechanical
Oscillation EN 60068-2-6 1g, 9Hz ... 150Hz
Shock EN 60068-2-27 15g, 11ms
Mounting conditions
Mounting place - In the control cabinet
Mounting position - Horizontal and vertical
EMC Standard Comment
Emitted
interference EN 61000-6-4 Class A (Industrial area)
EN 61000-6-2 Industrial area
EN 61000-4-2 ESD
8kV at air discharge (degree of severity 3),
4kV at contact discharge (degree of severity 2)
EN 61000-4-3 HF irradiation (casing)
80MHz … 1000MHz, 10V/m, 80% AM (1kHz)
1.4GHz ... 2.0GHz, 3V/m, 80% AM (1kHz)
2GHz ... 2.7GHz, 1V/m, 80% AM (1kHz)
EN 61000-4-6 HF conducted
150kHz … 80MHz, 10V, 80% AM (1kHz)
EN 61000-4-4 Burst, degree of severity 3
Noise immunity
zone B
EN 61000-4-5 Surge, installation class 3 *)
*)Due to the high-energetic single pulses with Surge an appropriate external protective circuit with
lightning protection elements like conductors for lightning and overvoltage is necessary.
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Chapter 1 Assembly and installation guidelines Manual VIPA System 300S SPEED7
1-12 HB140E - PS - RE_307-1FB70 - Rev. 13/43
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Manual VIPA System 300S SPEED7 Chapter 2 Hardware description and deployment
HB140E - PS - RE_307-1FB70 - Rev. 13/43 2-1
Chapter 2 Hardware description and deployment
Here the hardware structure and the deployment of the Co Power Supply
together with the CPU 317S is described.
The technical data are at the end of the chapter.
Topic Page
Chapter 2 Hardware description and deployment.........................2-1
Safety Information for Users.................................................................2-2
Properties.............................................................................................2-3
Structure ..............................................................................................2-4
Technical data......................................................................................2-5
Overview
Content
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Chapter 2 Hardware description and deployment Manual VIPA System 300S SPEED7
2-2 HB140E - PS - RE_307-1FB70 - Rev. 13/43
Safety Information for Users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges.
The symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable. Modules, damaged in this way, are normally not immediately
recognized. The according error may occur only after a while of operation.
Modules that have been damaged by electrostatic discharges can fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of modules
Measurements and
alterations on
electrostatic
sensitive modules
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