YASKAWA YASNAC i80 User manual

RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
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[phone]
www.rgbautomatyka.pl
www.rgbelektronika.pl
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www.rgbautomatyka.pl
www.rgbelektronika.pl
OTHER SYMBOLS:
JANCD-CP01B
JANCDCP01B, JANCD CP01B, JANCD-CP01B
YASKAWA

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PARTNER IN
MAINTENANCE
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YASNAC i80
CNC SYSTEM FOR MACHINE TOOLS
MAINTENANCE MANUAL
. .
v
YASUAW14

This manual is primarily intended to give operators maintenance
instructions for YASNAC i80.
The information contained in manual does not provide all
details to be met concerning maintenance and troubleshooting. If
uncertainties be encountered for particular maintenance opera-
tion, refer to following YASNAC i80 documents for additional the
information:
● YASNAC i80 PLC SYSTEM (T OE-C843-11.1)
● YASNAC i80M SPECIFICATIONS (SIE-C843-11.30)
“ YASNAC i80L SPECIFICATIONS (S IE-C843-11.20)
“ YASNAC i80M INSTRUCTION MANUAL (T OE-C843-11.30)
● YASNAC i80M INSTRUCTION MANUAL APPENDIX
(TOE-C843-11.31)
“ YASNAC i80L INSTRUCTION MANUAL (T OE-C843-11.20)
● YASNAC i80L INSTRUCTION MANUAL APPENDIX
(TOE-C843-11.21)
“ YASNAC i80 CONNECTING MANUAL (T OE-C843-11.5)

I
ROUTINE INSPECTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
MAINTENANCE INSTRUMENTS . . . . ...67
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
ADJUSTMENTS UPON
INSTALLATION
““”””””””””””””””””””””””””””” 135
MODULE/UNIT REPLACEMENT .0,43
PROCEDURE
SETTING AND ADJUSTMENT .
00
.
00
.197
OF EACH MODULE
OPERATIONS OF FIXED FILES . ..203
i

CONTENTS
Page
l. OUTLINE ”C””” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
l.l COMPONENTS AND INTERCONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. ROUTINE INSPECTIONSCH EDu LE . . . . . . . . . . . . . . . . . ...000. . . . . . . . . . . . . . . . . . . . . 57
2.1 ROuTINE Inspection. ..C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...58
2.2 TAPE READER MAINTENANCE . . . .
.. O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...59
2.3 CONTROL PANEL . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
2.4 AC SERVOMOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.5 BATTERY “.00 ”O””OO. .c. .oOOoo . . . ..o. coo..o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3. MAl
NT EN AN CEl NSTRUME NTS... C.........• . . . . . . . . .. C . . . . . .. C . . . . . . . . . . . . . 67
4. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.1’rRouBLE Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...71
4.1.1 RECOGNITION OF TROUBLE STATUS . . .
.. O. .COOOO . . . ..O . . . . . . . . . . . . . . . . . . . 71
4.1.2 RECOGNITION OF NC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...72
4.2 TROUBLESHOOTING BYALARM CODES
S . . . . . . ..00 .0 BOO . . . . . . . . . . . . . . . . . . . . 77
4.2.1 DISPLAY METHOD....• . . . . . . . . . . . . . . . . .. C . . . . . . . .. C....• . . . . . . . . . . . . . . . . . . . 77
4.2.1 .1 ALARM INDICATION JOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.2.2 ALARMS OOIOANDOO1l (PARITY ERROR) . . . . . . . . . . . . . . . . . . . .
.. O . . . . . ..O. -.82
4.2.3 ALARMS 0016, 0017, 0018, 9016, 9017 AND 9018 (RS-232C ERROR) . “ . . . ...0... 83
4.2.4 ALARM 1099(TEMPERATURE ALARM INSIDE THE PANEL)
. . . . . . . . . . . .
88
4.2.5 ALARMS,2061 T02068 (ZERO POINT RETURN AREA ERROR) . . . . . . “.. ”””””89
4.2.6 ALARMS 2071 T02078,2081T0 2088
(REFERENCE POINT RETURN AREA ERROR)......• . . .. 00 . . . . . . . .. OO... C 90
4.2.7 ALARMS 2101 T02108(P-SET ERROR)• . . . .. O.. 000 . . . . . . . . . . .. O... CO.......• 91
4.2.8 ALARM 3000 (SERVO UNREADY) . . . . . . . . . . . . . .
..s . . . . . . . . . . . . . . . . . . . . . . . . . 92
4.2.9 ALARM 3001 (CONTROL NOT
READY) . . . . . ..000 o.c.OOO. .o . . . . . ..coo o... . ...92
4.2.1 0ALARM3002 (EMERGENCY STOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.2.11 ALARMS 3041 T03048(EXCESSIVE POSITION LAG) . . . . . . . . . . . . . . . . . . . . . . 94
4.2.12 ALARMS 3051 T03054(EXCESSIVE POSITION LAG) . . . . . . . . . . . . . . . . . . . . . . 95
4.2.13 ALARMS 3061 T03068 (MOTOR OVERLOAD)
S . . . . . . . ..00 . . .. O.. O...... . . . . 96
4.2.14 ALARMS 3081 T03088(PG DISCONNECTION ERROR) . . . . . . . . . . . . . . . . . . . . 96
4.2.15 ALARMS 3091 TO 3094 (SPINDLE PG DISCONNECTION ERROR)
“ -.. “ . “ 0.. 97
4.2.16 ALARMS 3121 T03128 (EXCESSIVE SPEED)
.. O . . . . .. O. C. C . . . . . . . . . . .. O..... 97
4.2.17,-ALARMS 3141 TO 3148 (PREVENTION OF UNCONTROLLED RUNNING)
“ . 98
4.2.18ALARMS 3161 T03168(ABSOLUTE ERRORS) . . . . . . . . . . . . . . . . . . . . .. C. OOO. . . 98
4.2.19 ALARMS 3181 T03188 (POSITION ERRORS)
.. O . . . . . . . . . ..00 . . . . .. O.. OOO . ...99

CONTENTS (Cent’d)
Page
4.2.20 ALARMS 3201 TO 3208 (SERVODRIVE UNIT COMMUNICATION
ERRORS) .. O . . . . .. O . . . . . .. O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..99
4.2.21 ALARMS 3301 T03305 (OVERCURRENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...100
4.2.22 ALARMS 3311 T03315(MCCB TRIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100
4.2.23 ALARMS 3321 TO 3325 (REGENERATIVE ERROR) . . . . . . . ..0 . . . . . . . . . . . . . . 100”
4.2.24 ALARMS 3331 T03335 (OVERVOLTAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4.2.25 ALARMS 3341 T03345 (UNDERVOLTAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4.2.26 ALARMS 3351 TO 3355 (HEAT SINK OVERHEAT) . . . . . . . . . . . ...-0.... . . . . 101
4.2.27 ALARMS 3361 TO 3365 (WIRE BREAK IN CURRENT INSTRUCTION
CABLE)"".".• "". C.". O.. 00 . . . . .. C. OOO.. 00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4.2.28 ALARMS 3371 T03375 (MISSING PHASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 102
4.3 TROUBLESHOOTING WITHOUT ALARM coDEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4.3.1 POWER CANNOT RESUPPLIED.. ..s . . . . . . . . . . . . . . . . . . . . . . . . ..$ . . . . . . . . . ...103
4.3.2 SOLUTION TO ERRORS DETECTED IN SELF-DIAGNOSIS . . ...0....
c 0.. c o 104
4.3.2 .lSELF-DIAGNOSIS FUNCTIONS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..I04
4.3.2 .2 DETAILS OF FUNCTION.• . . .. 00 . . . . . .. O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.3.3 CRT SCREEN DOES NOT DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.3.4 HANDLE MODE OPERATION FAULTY .. O . . . . .. O... O.. .00 . . ..OO. . . . . . . . . . . 113
4.3.5 MANuALJOG M0DE0PERATIoN Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.3.6 MANUAL RAPID MODE OPERATION FAULTY......• . . .. OO.. O.. C.....• O.. ll7
4.3.7 MANUAL ZERO RETURN OPERATIoN FAuLTy . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.3.8 CYCLE START FAILURE .00C ““. ”........
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
4.3.9 OPERATION IS NOT AVAILABLE WITH GO1, G02, OR G03 .. 0.0... “ 0... c o c 121
4.3.1 OSPINDLE DOES NOT ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,22
4.3.119’’ CRT SCREEN IS DARK . . . . . . . . . . . . . . .. O . . . . . .. O.. O . . . . . . . . . . . . . . . . . . . . 123
4.3.12 EDIT DOES NOT FUNCTION . . . . . . . . . . ..’ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
124
4.3.13 FIN WAIT OCCURS BY SPINDLE RELATED INSTRUCTION . . . . . . . . . . “ . . . 125
4.3.14 SKIP FUNCTION (G31)
OpERATIoN Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
4.3.15 TAPE MODE DOES NOT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
4.4p0wER suppLyv0LTAGEcHEcK . . . . . . . . . . ..c . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.4.1 CHECK AT POWER SUPPLY VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...128
4.4.2 INDICATION OF LAMP OF POWER SUPPLY UNIT . . . . . . . . . . . . . . . . . . . .
.... 129
4.4.3 CHECK DC POWER SUPPLY VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...129
4.5 STATUS DISPLAY BY SELF-DIAGNOSIS FUNCTION (DGN) . . . . . . . . . . . . . . . . 130
4.5.1 OUTLINE OF DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.5.2 DISPLAYING INPUT/OUTPUT SIGNALS . . . . . . . . . . . . . . . . . . . . . . ..C. . . . . . . . . 131
4.
5. ADJUST ME NTSUPON lNSTALLATl ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
. . .
111

CONTENTS (Cent’d)
Page
6. MOD ULE/UNIT REPLACEMENT PROCEDURE .“”o”. ”o”c””” ”””” .c0.00”””cooc 143
6.1 NC RACK”””””””””””””””””””””””””” ““”” ”””””””””””””””””””””””””””””””””””” ““ 144
6.1.1 POWER SUPPLY UNIT (MODEL
CPS-12N, MODEL CPS-16F) “ “ o “ “ 00 “ “ “ “ . “ o 144
6.1.2 MODEL JANCD-FCIOOB ”.”.”. . ..”. o... o””” C. COB””””””””””””””””””
“...””””.. 146
6.1.3 MODEL JANCD-FC190-1 ”.””.” “0”” ”””” 00”” ”.OO””” ”O. ”.”- .””. ”.. ”OC” OC ..”””” 148
6.1.4 MODEL JANCD-FC20000 ”O”” O0 ““”” ”””” ”””” ”””” .””” 0””” 00..00 ..”o”” “... ””””.” 150
6.1.5 MODEL JANCD-FC210-1 O””””” ““”” ”””s ”””””””.”-.”.”..”””...”””””” ““””.””””” 152
6.1.6 MODEL JANCD-FC222/FC224
s“””.. .””.O”” ””””” ”””” 0” ”” ”””” ”””” .””” ””.....” 154
6.1.7 MODEL JANCD-FC230B .00”.” 00”” ””.. o””s””” -”. ”””. o”c. o.co” ””””” ““”””””””- 156
6.1.8 MODEL JANCD-FC240 ”” OO”””” “.-. ”.”” ””” O”””” O” C””” as””””-””””””””” “..”””.. 158
6.1.9 MODEL JANCD-FC300B-3 CC... CO. . ...””””...”””””...”””””””””...””””””” ““”. 160
6.1.10 MODEL
JANCD-FC250 (INTEXB BOARD: STANDARD SPECIFICATIONS) “ “ . “ 162
6.1.11 MODEL
JANCD-FC251 (INTEXB BOARD: HIGH-SPEED SPECIFICATIONS) “ o 164
6.1.12 MODEL JANCD-FC250-1, 2 (MOTION BOARD) ““””
””””.””””..””...””..”””” 166
6.1.13 MODEL JANCD-FC310-1 ”” . . .. C.OC CC OOCO””” OO”” OOO” O””” Q”” O”. ””.0000”0”””0 “s168
6.1.14 MODEL JANCD-FC400 """" """" """"
O""" .".. O."" OOOO""C """ C.o C-"" -"-- .--oooo 170
6.1.15 MODEL JANCD-FC41O
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.“....””” 172
6.1.16 MODEL JANCD-FC420
O""" "O"" "" O""" 00" . . . .. O" OO. """" o."o""e o-+-- oooo-ooo
- 174
6.1.17 MODEL JANCD-FC430
""""""."""• OO"". """ O" O"" O"" O"" CC"" OO"""""O. O"" CO OOOO 176
6.1.18 MODEL JANCD-FC440
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
178
6.1.19 BACK BOARD (MODELS JANCD-FCOO1, -FCO02, -FC050, -FC052) “ “ “ “ “ “ “ “ . . 180
6.1.20 11-SLOT BACK BOARD (MODEL JANCD-FCO06)
““ .“ ““ .“ ““ “““O ““ “. .“ ““ O. “O 182
6.2 MACHINE CONTROL STATION
“00. ””O. o.coo”. ”c”oo”o ”o”””. .””oo”oooo ““.””””” 184
6.2.1 9“ AMGC CONTROL PANEL (MODEL
JZNC-IOPO1) .COO”O”OOOOO”.”””CO”O”OO 184
6.2.1 .lMODEL JANCD-FC900B” O”0 ““”” ”O””””” ””.O.OOOOo ooc”””””oo”” o”” “.””””.””” 184
6.2.1.2MODEL JANCD-FC901 O""""• .""" .".. """"""""CO"" “0”0””””0”0””0””.”oooooc”. 187
6.2.1.3MODEL JANCD-FC903-l .”. ”C”. ””””””0 00”” ”””” 00”” ”.”OOO” ””””” ”O””. QO” OO”” 188
6.2.1.4 9“ MONOCHROME GRAPHIC CRT UNIT (MDT948B-3B)
c “ “ o “ “ “ “ “ “ “ . . “ “ “ “ “ 189
6.2.1.5 KEYBOARD (MODEL DF8203788)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
190
6.2.2 14” ACGC CONTROL PANEL (MODEL JZNC-IOP1l) ““ ““““ ““““““““ ““ .. ““ ““ ““ 191
6.2.2 .1 MODEL JANCD-FC950-100” O
“000 ”””” ”OOOOO” ””””” 00”” ”’”. ”...0000O” ““. ””” OO 191
6.2.2 .2 MODEL JANCD-FC951” O”””. O“O””. o . . ..”oooo o””” ”oo”. o.” . . . ..oo” ““””.-”-o. 193
6.2.2.314” COLOR GRAPHIC CRT UNIT (MODEL TX1424AD) .0
“ “ “ “ “ o “ o “ s - “ “ ..0.. 194
6.2.2.4 KEYBOARD (MODEL
DF8203921) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
195
7. SETTING AN DADJUSTM EN TOF EACH MODULE ““”””””””””””””””””””””””” 197
.-.
8. OPERATl ON SO FFl XEDFl LES"""" OCOOOOO "O O"""" """" ". 000""00 "Ooo". o-"oo-oo
- ’203
8.1 TYPES OF FIXED FILES
“ “ o “
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
204
8.2 DISPLAY AND WRITING OF FIXED FILES ".. "O" CC"" "C"" """o "". -""- o-oo
----- 205
iv

INDEX
A
B
c
D
E
F
H
I
K
Subject
Chapter
Par
Page
AC SERVOMOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2 . . . . . ...2.4 . . . . . . . . 62
ADJUSTMENTS UPON INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 . . . . . . . . . . . . . . . . . . . . ...135
ALARM 1099 (TEMPERATURE ALARM INSIDE THE PANEL) . . . . . . . . 4 . . . . . . . 4.2.4
. . . . . . . . 88
ALARM 3001(CONTROL NOT READY ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l........l.z.g . . . . . . . 92
ALARM 3002 (EMERGENCY STOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . ..4.2.1o . . . . . . . . 93
ALARM INDICATION JOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . . . . 4.2.1.1 . . . . . . . . 79
ALARMS OOIOAND 0011 (PARITY ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . 4.2.2 . . . . . . . 82
ALARMS 0016, 0017, 0018, 9016, 9017, AND 9018 (RS-232C ERROR) . . 4 . . . . . . . 4.2.3
.“”” ”””” 83
ALARMS 2061 TO 2068 (ZERO POINT RETURN AREA ERROR) . . . . . . . . 4
“ ““ ~~ ““ 4.2.5
““”’”” 89
ALARMS 2071 TO 2078, 2081 TO 2088
(REFERENCE POINT RETURN AREA ERROR) . . . . . . . 4 . . . . . 4.2.6 . . . . 90
ALARMS 2101 T02108(P-SET ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . ...4.2.7
ALARMs3000 (sERVOUNREADY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4........4.2.8
ALARMS 3041 TO 3048 (EXCESSIVE POSITION LAG) . . . . . . . . . . . . . . . . 4 . . . . . 4.2.11
ALARMS 3051 TO 3054 (EXCESSIVE POSITION LAG) . . . . . . . . . . . . . . . . 4 . . . . . . . 4.2.12
ALARMS 3061 T03068 (MOTOR OVERLOAD) . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . 4.2.13
ALARMS 3081 TO 3088 (PG DISCONNECTION ERROR) . . . . . . . . . . . . . . . . 4 . . . . . . . . 4.2.14
ALARMS 3091 TO 3094 (SPINDLE PG DISCONNECTION ERROR) . . ~ 4 . . . . . . . . 4.2.15
ALARMS 3121 T03128 (EXCESSIVE SPEED) . . . . . . . . . . . . . . . . . . . . .
4........4.2.16
ALARMS 3141 TO 3148 (PREVENTION OF UNCONTROLLED
RUNNING)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 .“”””.. 4.2.17
ALARMs3161 T03168(ABSOLUTE ERRORS) . . . . . . . . . . . . . . . . . . . . . . ..4 . . . . . . ..4. 2.l8
ALARMS 3181 T03188 (POSITION ERRORS) . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . 4.2.19
ALARMS 3201 TO 3208 (SERVODRIVE UNIT COMMUNICATION
ERRORS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . ..4.2.2o
ALARMs3301 T03305(OVERCURRENT) . . . . . . . . . . . . . . . . . . . . . . . . . ..4 . . . . ..4.2.2l
ALARMS 3311 TO 3315 (MCCB TRIP)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
““”. ””.. 4.2.22
ALARMS 3321 T03325 (REGENERATIVE ERROR) . . . . . . . . . . . . . . . . . . 4 . . . . . . . . 4.2.23
ALARMs3331 T03335(0VERV0LTAGE ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . 4.2.24
ALARMs3341 T03345(UNDERV0LTAGE ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . 4.2.25
ALARMS 3351 T03355(HEAT SINK OVERHEAT) . . . . . . . . . . . . . . . ...4 . . . . . . . . 4.2.26
ALARMS 3361 TO 3365 (WIRE BREAK IN CURRENT INSTRUCTION
CABLE ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4......4.2.27
ALARMs3371 T03375(M1SSING PHASE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . 4.2.28
BACK BOARD (MODELS JANCD-FCOO1, -FCO02, -FC050, -FC052) . . . . 6 . . . . . . . . 6.1.19
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.......2.5
““”””””’ 91
““”””””” 92
““.. ”... 94
. . . . . . . . 95
““”””.”. 96
. . . 96
““”””””” 97
““”””””. 97
““”.”” 98
. . . . . . . . 98
. . . . . . . . 99
““”””””” 99
. . . . . . . . 100
““””””””loo
““”. ”...1OO
. . . . . ...101
. . . . . ...101
. . . . . ...101
. . . . . ...102
. . . . . ...102
. . . . . ...180
. . . . . . . 63
CHECK AT POWER SUPPLY VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . ...4.4.1 . . . . ...128
CHECK DC POWER SUPPLY VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . ...4.4.3 . . . . ...129
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1.2 . . . . . . . 11
COMPONENTS AND INTERCONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1.1 2
CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2.3
. . . . . . . .
““””” 60
cRTscREEN DoEs NoTDIsPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4........4.3.3 . . . . . ...113
cycLE sTARTFAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4........4.3.8 . . . . . ...120
DETAILS OF FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . . ..4.3 .2.2 . . . . . ..lo5
DIsPLAY AND WRITING OF FIXED FILES . . . . . . . . . . . . . . . . . . . . . ...8........8.2 . . . . . ...205
DISPLAY METHOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 . . . . . ...4.2.1 . . . . . . 77
DISPLAYING INPUT/OUTPUT SIGNALS . . . . . . . . . . . . . . . . . ...4.... . ...4.5.2 . . . . ...131
EDIT DOES NOT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.......4.3.12 . . . . . ...124
ll-sLOT BACK BOARD(MODEL JANCD-FCO06) . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . . 6.1.20 . . . . . . 182
FIN WAIT OCCURS
BY SPINDLE RELATED INSTRUCTION ~~ . . . . . . . 4 . . 4.3.13 . . . . . . . . 125
14” ACG~~ONTROL PANEL (MODEL JZNC-IOP1l) . . . . . . . . . . . . . . . . . . 6 . . . . . . . . 6.2.2 . . . . . ...191
14''COLOR GRAPHIC CRT UNIT (MODE LTX1424AD) . . . . . . . . . . . . . . . 6 . . . . . . . 6.2.2.3 . . . . ...194
HANDLE MoDEoPERATIoN FAuLTY . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4.......4.3.4 . . . . . ...113
INDICATION OF LAMP OF POWER SUPPLY UNIT . . . . . . . . . . . . . . . . . . . 4 . . . . . 4.4.2 . . . . ...129
KEYBOARD (MODEL DF8203788) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . . 6.2.1.5........190
KEYBOARD (MODEL DF8203921) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . . 6.2.2.4.......195
v

INDEX (Cent’d)
M
N
o
P
R
s
T
suDject
Chapter rar.rage
MACHINE CONTROL STATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6........6.2 . . . . . ...184
MAINTENANCE INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . . . . . . . . . 67
MANUAL JOG MODE OPERATION FAULTY . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ““.”” 4.3.5 ““””””’” 115
MANUAL RAPID MODE OPERATION FAULTY . . . . . . . . . . . . . . . . . . . . . 4 “...””. 4.3.6 ““””””””117
MANuALzERo RETuRNoPERATIoN FAuLTY . . . . . . . . . . .. - . . . . . . ...4 . . . . . . . . 4.3.7 ““””””””119
MODEL JANCD.FCIOOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . ...6.1.2 . . . . ...146
MODEL JANCD.FC190.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 . . . . . . . . . . . . . 6“”””’””” 6.1.3 ““”” ..”” 148
MODEL JANCD.FC200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6 . . . . . . ..6.l.4 . . . . ...150
MODEL JANCD.FC210.1 . . . . . . . . . . . . . . .. O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6“””-.”” 6.1.5 ““””””””152
MODEL JANCD.FC222/FC224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 .”””.” 6.1.6 ““”””””” 154
MODEL JANCD.FC230B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . 6.1.7 ““. ””” 156
MODEL JANCD.FC242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6"" """. ""6.l.8
.“”” ”””” 158
MODEL
JANCD-FC250 (INTEXB BOARD : STANDARD
SPECIFICATIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...6 . . . . ...6.1.10 ““”. .”.162
MODEL JANCD-FC250-1, 2 (MOTION BOARD)
. . . . . . . . . . . . . . . . . . . . . . . .
6 .“”””. 6.1.12 ‘.”. ”””166
MODEL
JANCD-FC251 (INTEXB BOARD : HIGH SPEED
SPECIFICATIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...6 ““”. ”6 .1.11 ““”””.164
MODEL JANCD.FC300B.3 . . . . . . . . . . . . . . . . .. O . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 .“o” ...1.9.9
. . . . . ...160
MODEL JANCD.FC310.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6“””””. 6.1.13 ““168
MODEL JANCD-FC400 . . . . . . . . . . .."......• "".. " . . ..". """". .. """""6"""""""" 6.1.14 ““170
MODEL JANCD.FC410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...6""""""" 6.1.15 ““””””172
MODEL JANCD.FC420 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..< .6"""""" 6.1.16 ““”””174
MODEL JANCD-FC430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6“””””””” 6.1.17 ““.176
MODEL JANCD.FC440 . . . . . . . . . . . . . . . . . . . . . . . . . . . ..""" "."" .."" . .." ".6..""."". 6.1.18 ““”178
MODEL JANCD.FC900B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6“”””” 6.2.1.1 ““””184
MODEL JANCD-FC901 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6 . . . ..6.2 .1.2” ”””” 187
MODEL JANCD-FC903-l . . . . . . . . . . ...-"........".""""""""""""".""" 6“”””””” 6.2.1.3 ““188
MODEL JANCD-FC950-l . . . . . . . . . . . . . . . . . . . . .. """"""."" 6 .“”6 .2.2.1 ““””””191
MODEL JANCD-FC951 . . . . . . . . . . . . . ..". ".""" "". "". "."" """" """6 """" """6 .2.2. 2"". """""l93
MODULE/UNIT REPLACEMENT PROCEDURE”” . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . ...143
NC RACK . . . . . . . . . . . . . . . . . . . . . . . .“ .”””””..”””””””.”””.””””””””” 6“””””””” 6.1
. . . . . ...144
9“AMGCCONTROL PANEL (MODEL JZNC-IOPO1) ”””””””””””” 6 ““”””” 6.2.1 . . . .
..”. 184
9" CRT SCREEN IS DARK . . . . .."" """. ".. "". "."" """" ". """""""""""""4""."""" 4.3.11 ..”” .””123
9“MONOCHROME GRAPHIC CRT UNIT (MDT948-3B) ”””””” 6 ““”””” 6.2.1.4 ““”””” 189
OPERATION IS NOT AVAILABLE WITH GOI, G02, OR G03 . . . 4 .. ““ ““ “ 4.3.9
.- . . . ...121
OPERATIONS OF FIXED FILES """" """" """" """" """" """" ."8""". """"" """" ""2o3
OUTLINE . . . . . . . ...”.....”””.”””””” ““”” ””””””””””””””””””””””” 1
. . . . . . . . . . . . . . . . . . . . . . . .
1
OUTLINE OF DISPLAY .". "." "C"""""""""."".""""""""`""""""""" 4“”.””””” 4.5.1
. . . . . . . . 130
POWER CANNOT BE SUPPLIED .. "" "" "" "" "" "" "" "" "" "" """"""."" 4“””””””. 4.3.1. . . . . ...103
POWER SUPPLY UNIT (MODEL
CPS-12N, MODEL CPS-16F) “.. ~~ .“ “ 6 “ ““ ““ ““ 6.1.1 . . . . . ...144
POWER SUPPLY VOLTAGE CHECK”””””.””””””””””””” 4 “””.” 4.4
“... .””128
RECOGNITION OF NC SYSTEM.""".""""""""""""""""""""""""" 4“””””” 4.1.2
. . . . . . . . 72
RECOGNITION OF TROUBLE STATUS”””””””””””””””””””” 4 ~~~~~~~~ 4.1.1
.. ”...”” 71
ROUTINE INSPECTION”.”.”””””””.””””””””””””””””””” 2 ““””””” 2.1
. . . . . . . .
58
ROUTINE INSPECTION SCHEDULE.. ......””””””.””””””””””””2 ““”.””””””””” 57
SELF-DIAGNOSIS FUNCTIONS".""""""""""""""".""."""""""""-" 4 ““”4 .3.2.1 lo4
SETTING AND ADJUSTMENT OF EACH MODULE . . . . . . . . . . . . . . . . . . . .
7................197
SKIP FUNCTION (G31) OPERATION FAILURE"""""""""""""""""" 4“” 4.3.14 126
SOLUTION TO ERRORS DETECTED IN SELF-DIAGNOSIS ““ “ ““ “ ““ “ 4 .. “. “ “ 4.3.2
. . . . . . . .
104
SPINDLE DOES NOT ROTATE . ..””””””””””””””” 4“”’””’”” 4.3.1o ““””””’”122
STATUS DISPLAY BY SELF-DIAGNOSIS FuNcTION (DGN) . . . . . . . . . . 4 . . . . . . . . 4,5
. . . . . . . 130
TAPE MODE DOES NOT FUNCTION .“”””””””””””””””””” 4“”.”” 4.3.15 ““””127
TAPE READER MAINTENANCE."".""""".""""""""."""'"".""" 2“”””””” 2.2.
..”.... 59
TROUBLE IDENTIFICATION.......””””””””” 4 ““”””’”” 4.1
. . . . . . . . 71
TROUBLESHOOTING....”””” ““””””””””””””””””””””” 4:”””””””””””””””””””””””” 69
TROUBLESHOOTING BY ALARM CODES ”””” ”””” ”.”” ”4. ””4.2
““”””””” 77
TROUBLESHOOTING WITHOUT ALARM CODES.””””””””””””””” 4 ““””” 4.3 . . . . . ...103
TYPES OF FIXED FILES..............”””””” 8“ 8.1
. . . . ...204
vi

1. OUTLINE
The YASNAC i80 provides you with an internal self-diagnosis func-
tion. System maintenance can easily by accomplished with DGN
and other main functions as listed below;
(1) Microprocessor always monitors the machine operations inter-
nally and can display the status with function keys.
If any failure occurs, NC immediately stops with the blinking
of alarm displays. Also the same precedure can be executed on
machine sequence for the application of built-in type program-
mable controller.
(2)
ON/OF’F SIGNAL of Input to NC/Output from NC can be
displayed with DGN.
(3) Setting value of various parameters such as
accel/decel time
constant and rapid speed can be checked on the CRT,
CONTENTS
1. OUTLINE "..." C" . . .. C"""""• """"SO"""""""""""."• "" O". SO""" """." .". "". C.".".""""""• .""""""".".""""• ..". OOOC.. "... "...C. 1
1.1 COMPONENTS AND INTERCONNECTIONS """"" "." C"""" """""""""""""""""C"• """"""""""• """"""""CC 2
1.2 COMPONENTS -"..""• """ O""""• OO"OO."O"OO """ O""" C." C"" S" BOO"""""" """""""""""""""• """""""""""O"""""""""""""""". 11
-.
1

1.1
3-PHASE
AC
POWER
SUPPLY
COMPONENTS AND INTERCONNECTIONS
(1) Component Arrangement
+ L,
ti
-
DICITAL
?H
AC SERVO
OH
&z
F
DRIVE UNIT
.: CONTROL UNIT
*
2*
/
u-lb
ok
7
&a
ZIn
L *
DIGITAL
o
v
AC SERVO
R— POWER
I
*
DRIVE UNIT
s—
INPUT
T—
UNIT
1
GENERAL
L -
DIGITAL
PURPOSE AC SERVO
1/0 MODULE
~ DRIVE UNIT -J
lst-AXIS
MOTOR
2nd-AXIS
MOTOR
3~d-AXIS
MOTOR
d -
SPINDLE
CONTROL CABINET
DRIVE SPINDLE
UNIT
MOTOR
Fig. 1.1 Component Arrangement of YASNACi
. . . .
2

(2) Interconnection Diagram
U MODULE
zNc-l RK22-
ACK BOARD HIF MODULE
1
‘c””’ ‘“s5 =~
;‘co M-u-- M-o b~-i~
-
?
c“” ~-, ~
‘“s3 i-...j
SMEM MODULE
‘“s2 m
la
INTEx MODULE
CNA3 JANCD-
CNBI FC224
In
SPINDLE
CND3
CONTROL MODULE
CND4
JANCD
FC31O CN35
~
-’ ko 1
CN34 ~
CRT PANEL
E“’e
.—
L____
TAPE HANDLER TRANSF~RME
T
POWER
~[ ,,,,,.’ :~
TAPE READER
I
I
J
IODULE
:- IZU02
MACHINE CONTROL STATION
—-—
-—
. . . . .
. . . . . . . . . . . . . . . . . . . . . . .
+ 48 IN POINTS
T
16 IN, 32 OUT POINTS
1.232C
1/0 UNIT
L .— .—
HIGH VOLTAGE UNIT
—-
40 OUT POINTS
8 IN, 8 OUT POINTS
24 IN, 16 OUT POINTS
40 IN POINTS
40 IN POINTS
32 OUT POINTS
40 OUT POINTS
8 IN, 8 OUT POINTS
24 IN, 16 OUT POINTS
40 IN POINTS
40 IN POINTS
32 OUT POINTS
~ DIRECT INOUT
~-
EXT POWER
L ON
ESP
SPINp\LE
SVM
-I(
200 vA’
Fig. 1.2 Interconnection Diagram
[Y AS NAC-i80L for Lathe]
3

1.1 COMPONENTS AND INTERCONNECTIONS (Cent’d)
CPU MODULE
r
JZNC-l Rk76
BACK BOARD
CRT PANEL
E1@TC~:~;L:TATION
—.
ti MANUAI PG
I
lANCD-
C050
CNG5
APM2 MODULE
m
APM1 MODULE
=
GIF MODULE
=.
ACP MODULE
m
NIF MODULE
n.
. . . . . . . . . .
COMU MODULE
;
-:
FILE MODULE ;
-:
----- . . . . . . . . . . . .
SMEM MODULE
4JANCD-
CNG4
+1 F1. +=}LE –-–:
HIGH VOLTAGE-UNIT
—-—
CNG3
VIDEO KEY, PON ‘POFF
II
9
CN12 cN~~+ 40 OUT POINTS
CNG2
CNG1
CNS5
-F
m
POWER
RS-232C
r
28016.2 >~
TAPE READER
u CN14
‘“zcl~
8 IN, 8 OUT POINTS
~H~
JANcD-CN3 24 IN, 16 OUT POINTS
F c800
CN4
40 IN POINTS
CN5
40 IN POINTS
CN1l CN6 32 OUT POINTS
l/O MODULE
,
,~~~
CN12 CNI
40 OUT POINTS
+ c.,, CN2 ‘ 6IN, 8OUT POINTS
JAN CD-CN3
24 IN, 16 OUT POINTS
Fc600 CN4 40 IN POINTS
+ CN13 CN5
40 IN POINTS
CN11
CN6
32 OUT POINTS
CNS4
CNS3
CNS2
CNA1
I OIRECT IN, OUT
CNA2
I
CNA3
CNB1
CNA4
CNB2
CNB3
CND1
CND2
SPIN DLE
CONTROL MODULE
r~l
JANCD-
FC31O CN35
a’~
CND3
~a
SPINPLE
SVM
PG
CND4
I
CNP
\
200 VAC
—. .~
Fig. 1.3 Interconnection Diagram [Y AS
NAC-i80L for Lathe with ACGCI
4

CPU MODULE
lJZNc-IRK22 -
BACK BOARD HIF MODULE
‘22:7-’”s; ‘m~
f “co ti-ti ‘ti-ob”uiE- ?
‘“s4 l~m !
I FILE MO OULE ;
CNS3 I- ~
. . . . . . . . . . . . . . . ..J
SMEM MODULE
c“” 1-
~m
INTEX3 MODULE
CNA3
JAN CD-
CNB1
FC224
MG MODULE
= ~m
AXIS CO NTROI
‘n
CN32 ~
‘ND’
JANCD-
FC3WB
‘“31 ~
No 1
‘“30 &
In
SPINDLE
C“D3 cONTROL MODu LE
CND4 JAN CD-
FC31 O
CN35 ~
No 1
CNW ~
..-.
2RT PANEL
—
-
.—
‘z”’ P
L.
TAPE
TRANSFORMER
T
HANDLER
POWER
~ 2801 ~.’ :2
TAPE READ R
fiODUL
I
+0’”” ‘“”JE
.—
m indicates optional
MACHINE CONTROL STATION
——-— .—
*
16 IN, 32 OUT POINTS
;-232C
l/O UNIT
L._._
HIGH VOLTAGE UNIT
—- —-—
1/0 MODULE
Dl+
‘: ‘: ~ ~:”::::::NTs
CN3
JAN CD.
24 IN, 16 OUT POINTS
FC800
CN4
40 IN POINTS
+ c.,, CN5
40 IN POINTS
c
CN1l CN6
32 OUT POINTS
l/O MODULE
~]B
CN12 CN1 40 OUT POINTS
+ CN14 ..2
8 IN, 8 OUT POINTS
CN3
JANCD- 24 IN, 16 OUT POINTS
Fc600 CN4 40 IN POINTS
+ c.,, ..5
40 IN POINTS
~ c“” ‘“6 b-i-320uT ‘O’NTs
I
I
DIRECT lN/OUT
J
ExT POWER
I
.— .—
~=
S P tpNGD L E
SVM
i
2
NCM
•1
J
(200 VA’
Fig. 1.4 Interconnection Diagram [Y AS NAC-i80M for Machining Center]
5

1.1 COMPONENTS AND INTERCONNECTIONS (Cent’d)
CPU MODULE
r–
JZNC-IRK76
BACK BOARD
m
CNG5
CNG4
CNG3
CNG2
CNS5
CNS4
CNS3
CNS1
CNA1
CNA2
CNA3
CNB1
CNA4
CNB2
CNB3
CND1
CND2
CND2
,QND4
CNP
I
CRT PANEL
pg ,,
:
+ ?~~.
,:,g;,;,,
FC903FC.N:: ___ . ----- +..!.?!!!.L-!! -- !:
m
VIDEO KEY PON/POFF
110 MODULE
HIGH V“OLTAGE UNIT
“ ~’E-
.—
CN12 CN1
40 OUT POINTS
CN14 CN2 8 IN, 8 OUT POINTS
QIF MODULE R 1’0 RS232C
TRANs Fnn MPn
CN3
24 IN, 16 OUT POINTS
JAN CD-
FCBOO CN4
40 IN POINTS
~oM;{ti;:;;::;lNTS
, ,~~~ ‘
CN3 24 IN, 16 OUT POINTS
JAN CD-
FCBOO cN440 IN POINTS
+ CN,, c.,
40 IN POINTS
CN1l CN6
32 OUT POINTS
DIRECT
lN/OUT
p,, c.,o~~
. . . . . . . . . . . . . . . .1
COMU MODULE :
-I
FILE MODULE
-
. . . . . . . . . .
SMEM MODULE
-
SMON MODULE
“DLERm’’”’-’
J ‘
,,
I
-
TAPE READER
I
I
I
SPIN DLE
CONTROL MODULE
{--1
JANCD-
FC31O CN35
No 1
CN34
POWER MODULE
ais
CN03
;;:::.
CN04
NO1 CN02 cNo5
—
I
I
I
m inciic.tes option.1
MACHINE CONTROL STATION
—- —-—
—
1
.— .—
~m
SP;NGDLE
SVM
+
2
ACM
4
Fig. 1.5 Interconnection Diagram [Y AS NAC-i80M for Machining Center with
ACGC)
6

CPU MODULE
CRT PANEL
K’p~ ““”
“P,f~ lndlcates optional
MACHINE CONTROL STATION
+
MANUAL PG ] ~
. . . . . ----- ------- ,
~uc””
48 IN POINTS
CNzsh= 16 IN. 32 OUT POINTS
1
-----
‘“s4 m :
L
“Y
-~+~ ‘N”
.—
CN’, (1..!
SMEM MODULE
CNS2
m
l—
3
TAPE HANDLER TRANSFORMER
POWER
~o ‘,,,,.’:;
TAPE READER
1/0 MODULEHIGH VOLTAGE UNIT
nl~
:::: q~-p~.
JAN CD-CN3
24 IN, 16 OUT POINTS
Fc800 CN4
40 IN POINTS
+ CN13 CN5
40 IN POINTS
~ CNI1 ..6
32 OUT POINTS
b
40 OUT POINTS
8 IN, 8 OUT POINTS
4
u~u
1/0 MOOUL
m
CN12 CN1 ~
-n ‘“14 ‘N’ D
I
DIRECT lN /OUT
.— .—
a“
SERVO UN I
0 ~N13RD AX:,
=
SERVO UN I
~ ~N1 2ND AX, MOTOR 2ND
CN2
ERVO UNIT
F
~N1 1S’ AXIS
CN2
m
mMG MODULE
CNB3
im
<;;;;.
CND1
AXIS CONTROL MODULE
‘n ~
7*
SERVO UN I
CN32
~N1 6TH AXIS
m
CN2
CN02
JANCD-
FC30f3B
‘“31
SERVO uNIT
No 1
‘NW
~N1 5TH AX I
=
CN2
AXIS CONTROL MODULE
‘n!
SERVO UNIT
CN32
~N1 4TH AX I
m
CND3 JANCD-
‘“31
CN2
FC3CQB
N O 2CN30
CND41SR= - - ~1 b *4
2ND SPINDLE 2ND
SMP&N7DOL;
DRIVE UNIT SP;:DLE
EXT POWER
Jill “
POWER MODULE
,
_L ON
ESP
k;
SVM
CN03
NCM
CNP
JAN CD- ‘N04
CPS16
CNOI
‘“02 ‘“05
200 VAC
— .—
Fig. 1.6 Interconnection Diagram [Y AS NAC-i80L for Multi-Axis Lathe)
7

1.1 COMPONENTS AND INTERCONNECTIONS (Cent’d)
PU MODULE
— .
IZNC-IRK58
‘7
CRT PANEL
En-=7 ‘i”d’ca’eso”’’”n’
BACK BOARD
I
1 ~
JAN CD-
FC052 APM2 MODULE
c“” m 1
APM1 MODULE
c“” -
GIF MODULE
.— .
.—
FC903;!:’ . . . . . ..__ ---- .“!N_u.:L. -pa.....,
; y$S”*;N
CNG3
/u
JAN CD.
F C420
CN43 &
ACP MODULE
VIDEO, KEY, PDN/POFF
l/O MODULE HIGH vOLTAGE UNIT
-o
I
— .—
40 OUT POINTS
c“’,bm
C .F:::~~:*xT”Ts
T
~g 2,,,,.2 &v
‘
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c~~:ua::::::
!IB
+ c.,, CN2 8 IN, 8 OUT POINTS
CN3
24 IN, 18 OUT POINTS
JAN CD-
FC800 cN4
40 IN POINTS
fl cN13 cN5 , 40 IN POINTS
1
NIF MODULE
~~~ =~
~----- -- . . . . . . . . . . .,
, COMU MODULE ~
CNS4 - 1
I,
1
[
uu~
32 OUT POINTS
I I
DIRECT lN /OUT
----1’--”-
—
Im
MMON MODULE
CNA4 JANCD-
CN27 ~
CN82
“*WB CN26 &
JAN CD-
Ifi
, .
I
lb
MG MODULE ‘
CNB3
$$;:;-
CND1
a~
AXIS CONTROL ,MODULE
%
------u .:1’ !7: !!1s
CN2
m
r
SERVO UNIT
~N1 4TH AXIS
CN2
m
—
—
I I N02 c“~o+
NDLE CONTROL MODULE
-+
-1,
~ I ,
.N
I -asp’BgLE
EXT POWER
CND4
~r
SPI
.
vAC
Fig. 1.7 Interconnection Diagram [Y AS NAC-i80L for Multi-Axis Lathe with
ACGC]
8

UK I YANEL
—-
fl- 1 ;- -‘7 ,.dicaIe30ui0nal,.”.
CPU MODULE
r
-—
JZNC-
BACK BOARD
1
ANCD-
m
CNS<
CNS~
CNS:
CNS
CNS1
CNA1
CNA2
CNA3
CNLBI
CNLB2
CND1
CND2
CND?
CND4
CNP
—-
------- ——-.
I
1.
COMU ~DULE , ,
II ;:!::- ] :
FILE MODULE
I t JANCD- 1
I
II Cf-, m I II
., ,- !-.
1
‘3MEKM-06U~E
- -
‘1
l!
;2 ---- CN’”UI.I
,
1
IN 48 POINTS
Hi
TAPE
?AN?LE? TRANSFORMER
PLC MODULE
L
m.
D:’
AXIS CONTROL
i
..-.
TAPE READER
:==;~r:?
I/o MODULE
HIGH VOLTAGE UNIT
-D r-—-—
OUT 40 POINTS
u
CN14
cN2 ~
IN 8 POINTS, OUT 8 POINTS
IN 24 WINTS, OUT 16 POINTS
F!-:!+;;’F;;Ts
L
b
l-la
CN12
CN1
OUT 40 POINTS
CN14
CN2 IN 8 POINTS OUT 8 POINTS
CN3
IN 24 POINTS OUT 16 POINTS
JANCD-
FC800 cN4
IN 40 POINTS
+ CN13 CN5 , IN 40 mlNTS
—
nmu
OUT 32 POINTS
DIRECT
IWOUT
POWER MODULE
a:,
CPS12
CN03 ~
CNM
CM,) CN02 CNK
\
~ VAC
—.
EXT POWER
AON
L. —._
NCM
37
Fig. 1.8 Interconnection Diagram [Y AS NAC-i80LB for Lathe]
9

1.1 COMPONENTS AND INTERCONNECTIONS (Cent’d)
CRT PANEL
-
.— .
&l ~“”-~indicateswtio.al.
CPU MODULE
~-—
\CK BOARD
-
cNS4
CNS3
CNS2
CNS1
CNAi
CNA2
CNA3
CNLB1
CNLB2
CND1
CNM
CND:
CND~
.-.
CNI
COMU MODULE
n
FILE MODULE
-
‘sfiE-MfiO-D~L=
-
m
I
I
1
I
I
_J
I
SMON MODULE I
B,+
~“dcN= CN25BII i
CN24 ~~N48POl~T~ ‘---
I
IN 16 POINTS, OUT 32 POINTS
l-_p-~:NL -—
In MOD~LE HIGH VOLTAGE UNIT
TAPE
‘ANDLER TRANSFORMER
%
POWER
=q z~,~. ~;~
TAPE READER
PLC MODULE
m
L
INTEXB MODULE
= ‘r
MOTION MODULE I
mug
JANCD-
CN27
FC=
CN26
CN35
CN24
AXIS CONTROL
MODULE
I--*
CN32
JANCD-
FC-
CN31
No 1
CNm
I
u!~
~A&D- cN3 IN 24
~lNTS, OUT 16 POINTS
CN4
IN 40 ~lNTS
E
CN13 CN5
IN 40 POINTS
CN1l CN6
OUT 32 POINTS
1/0 MODULE
ms::::fl:uT,.NTs
~dcN13 cN56~IN4DPOINTS
UMD I
0uT32p0’NTs
DIRECT lN/OUT
EX7 POWER
I
.—. —
POWER MODULE
a!
CN03
I CPS12
CNW
3 ~\
CNOt CN02 CNW
~ VAC
L
NCM
A9
— - I
Fig. 1.9 Interconnection Diagram [Y AS NAC-i80MB for Machining Center]