YASKAWA VIPA System 300S User manual

VIPA System 300S
IM | 353-1DP01 | Manual
HB140E_IM | RE_353-1DP01 | Rev. 14/47

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VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach, Germany
Tel.: [phone]
Fax.: [phone]
EMail: inf[email protected]
http://www.vipa.com
Note
Every effort has been made to ensure that the information contained in this document was complete and accurate at the time of
publishing. Nevertheless, the authors retain the right to modify the information. This customer document describes all the hardware
units and functions known at the present time. Descriptions may be included for units which are not present at the customer site. The
exact scope of delivery is described in the respective purchase contract.
CE Conformity Declaration
Hereby, VIPA GmbH declares that the products and systems are in compliance with the essential requirements and other relevant
provisions.
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your local VIPA customer service
organization.
Trademarks
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V, System 500S and Commander Compact are
registered trademarks of VIPA Gesellschaft für Visualisierung und Prozessautomatisierung mbH.
SPEED7 is a registered trademark of profichip GmbH.
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Contact your local VIPA Customer Service Organization representative if you wish to report errors or questions regarding the contents
of this document. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telefax:[phone]
EMail: documentati[email protected]
Technical support
Contact your local VIPA Customer Service Organization representative if you encounter problems with the product or have questions
regarding the product. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Telephone: [phone] (Hotline)
EMail: s[email protected]

Manual VIPA System 300S Contents
HB140E - IM - RE_353-1DP01 - Rev. 14/47 i
Contents
About this manual....................................................................................1
Safety information....................................................................................2
Chapter 1 Assembly and installation guidelines............................1-1
Safety Information for Users.................................................................1-2
Installation dimensions.........................................................................1-3
Assembly standard bus........................................................................1-4
Cabling.................................................................................................1-6
Installation guidelines...........................................................................1-7
General data ......................................................................................1-10
Chapter 2 Hardware description .....................................................2-1
Properties.............................................................................................2-2
Structure ..............................................................................................2-3
Technical Data.....................................................................................2-6
Chapter 3 Deployment .....................................................................3-1
Basics ..................................................................................................3-2
Project engineering ............................................................................3-11
DP-V1 Services..................................................................................3-14
DP-V1 - I&M data...............................................................................3-16
PROFIBUS installation guidelines......................................................3-18
Commissioning...................................................................................3-21
Diagnostic functions...........................................................................3-23

About this manual Manual VIPA System 300S
1 HB140E - IM - RE_353-1DP01 - Rev. 14/47
About this Manual
This manual describes the operation of the System 300S and the according
available interface modules IM 353-1DP01. You'll find here a detailed
description of the module. You will get information for connecting and
operating the module.
Chapter 1: Installation and assembly guide lines
In this chapter you will find all information, required for the installation and
the cabling of a process control with the components of the System 300S.
Besides the dimensions the general technical data of the System 300S will
be found.
Chapter 2: Hardware description
Here the hardware components of the IM 353-1DP01 are described. The
technical data are at the end of the chapter.
Chapter 3: Deployment IM 353-1DP01
This chapter describes the usage of the IM 353-1DP01 at the
System 300S.
You may find here all information about project engineering, commis-
sioning and diagnostic.
Overview

Manual VIPA System 300S About this manual
HB140E - IM - RE_353-1DP01 - Rev. 14/47 2
This manual describes the interface module IM 353-1DP01 which can be
used at the System 300S. It contains a description of the construction,
project implementation and usage. This manual is relevant for:
Product Order number as of state:
HW FW
IM 353 VIPA 353-1DP01 01 V1.1.6
The manual is targeted at users who have a background in automation
technology.
The manual consists of chapters. Every chapter provides a self-contained
description of a specific topic.
The following guides are available in the manual:
• an overall table of contents at the beginning of the manual
• an overview of the topics for every chapter
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Safety information Manual VIPA System 300S
3 HB140E - IM - RE_353-1DP01 - Rev. 14/47
Safety information
The interface modules are constructed and manufactured for:
• all VIPA System 300S components
• communication and process control
• general control and automation applications
• industrial applications
• operation within the environmental conditions specified in the technical
data
• installation into a cubicle
Danger!
This device is not certified for applications in
• in explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Hardware modifications to the process control system should only be
carried out when the system has been disconnected from power!
• Installation and hardware modifications only by properly trained
personnel.
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications
conforming with
specifications
Documentation
Disposal

Manual VIPA System 300S Chapter 1 Assembly and installation guidelines
HB140E - IM - RE_353-1DP01 - Rev. 14/47 1-1
Chapter 1 Assembly and installation guidelines
In this chapter you will find all information, required for the installation and
the cabling of a process control with the components of the System 300S.
Besides the dimensions the general technical data of the System 300S will
be found.
Topic Page
Chapter 1 Assembly and installation guidelines............................1-1
Safety Information for Users.................................................................1-2
Installation dimensions.........................................................................1-3
Assembly standard bus........................................................................1-4
Cabling.................................................................................................1-6
Installation guidelines...........................................................................1-7
General data ......................................................................................1-10
Overview
Content

Chapter 1 Assembly and installation guidelines Manual VIPA System 300S
1-2 HB140E - IM - RE_353-1DP01 - Rev. 14/47
Safety Information for Users
VIPA modules make use of highly integrated components in MOS-
Technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges.
The Symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges can fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive modules
you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Handling of
electrostatic
sensitive modules
Shipping of
modules
Measurements and
alterations on
electrostatic
sensitive modules

Manual VIPA System 300S Chapter 1 Assembly and installation guidelines
HB140E - IM - RE_353-1DP01 - Rev. 14/47 1-3
Installation dimensions
1tier width (WxHxD) in mm: 40 x 125 x 120
65mm
40mm 122mm
125 mm
125mm
120mm
175mm
Dimensions
Basic enclosure
Dimensions
Installation
dimensions

Chapter 1 Assembly and installation guidelines Manual VIPA System 300S
1-4 HB140E - IM - RE_353-1DP01 - Rev. 14/47
Assembly standard bus
The single modules are directly installed on a profile rail and connected via
the backplane bus connector. Before installing the modules you have to clip
the backplane bus connector to the module from the backside.
The backplane bus connector is delivered together with the peripheral
modules.
Order number A B C
VIPA 390-1AB60 160 140 10
VIPA 390-1AE80 482 466 8.3
VIPA 390-1AF30 530 500 15
VIPA 390-1AJ30 830 800 15
VIPA 390-9BC00* 2000 Drillings only left 15
* Unit pack: 10 pieces
Measures in mm
A
B
10
7
57.2
32.5
M6
15
122
C
For the communication between the modules the System 300S uses a
backplane bus connector. Backplane bus connectors are included in the
delivering of the peripheral modules and are clipped at the module from the
backside before installing it to the profile rail.
General
Profile rail
Bus connector

Manual VIPA System 300S Chapter 1 Assembly and installation guidelines
HB140E - IM - RE_353-1DP01 - Rev. 14/47 1-5
SLOT1
DCDC
SLOT2
horizontal assembly
lying assembly
vertical
assembly
Please regard the allowed environment temperatures:
• horizontal assembly: from 0 to 60°C
• vertical assembly: from 0 to 40°C
• lying assembly: from 0 to 40°C
Approach
• Bolt the profile rail with the background (screw size: M6),
so that you still have minimum 65mm space above and
40mm below the profile rail.
• If the background is a grounded metal or device plate,
please look for a low-impedance connection between
profile rail and background.
• Connect the profile rail with the protected earth conductor.
For this purpose there is a bolt with M6-thread.
• The minimum cross-section of the cable to the protected
earth conductor has to be 10mm2.
• Stick the power supply to the profile rail and pull it to the
left side to the grounding bolt of the profile rail.
• Fix the power supply by screwing.
• Take a backplane bus connector and click it at the CPU
from the backside like shown in the picture.
• Stick the CPU to the profile rail right from the power supply
and pull it to the power supply.
• Click the CPU downwards and bolt it like shown.
• Repeat this procedure with the peripheral modules, by
clicking a backplane bus connector, stick the module right
from the modules you've already fixed, click it downwards
and connect it with the backplane bus connector of the last
module and bolt it.
Danger!
• The power supplies must be released before installation and repair
tasks, i.e. before handling with the power supply or with the cabling you
must disconnect current/voltage (pull plug, at fixed connection switch off
the concerning fuse)!
• Installation and modifications only by properly trained personnel!
Assembly
possibilities

Chapter 1 Assembly and installation guidelines Manual VIPA System 300S
1-6 HB140E - IM - RE_353-1DP01 - Rev. 14/47
Cabling
The power supplies and CPUs are exclusively delivered with CageClamp
contacts. For the signal modules the front connectors are available from
VIPA with screw contacts. In the following all connecting types of the power
supplies, CPUs and input/output modules are described.
Danger!
• Before installation or overhauling, the power supplies must be
disconnected from voltage (pull the plug or remove the fuse)!
• Installation and modifications only by properly trained personnel!
For the cabling of power supplies, bus couplers and parts of the CPU, gray
connectors with CageClamp technology are used.
You may connect wires with a cross-section of 0.08mm2to 2.5mm2. You
can use flexible wires without end case as well as stiff wires.
1
2
[1] Rectangular opening for screwdriver
[2] Round opening for wires
1
2
3
The picture on the left side shows the cabling step by step from top view.
• To conduct a wire you plug a fitting screwdriver obliquely into the
rectangular opening like shown in the picture.
• To open the contact spring you have to push the screwdriver in the
opposite direction and hold it.
• Insert the insulation striped wire into the round opening. You may use
wires with a cross-section from 0.08mm2to 2.5mm2.
• By removing the screwdriver the wire is connected safely with the plug
connector via a spring.
Overview
CageClamp
technology (gray)

Manual VIPA System 300S Chapter 1 Assembly and installation guidelines
HB140E - IM - RE_353-1DP01 - Rev. 14/47 1-7
Installation guidelines
The installation guidelines contain information about the interference free
deployment of System 300S systems. There is the description of the ways,
interference may occur in your control, how you can make sure the
electromagnetic digestibility (EMC), and how you manage the isolation.
Electromagnetic digestibility (EMC) means the ability of an electrical device,
to function error free in an electromagnetic environment without being
interferenced res. without interferencing the environment.
All System 300S components are developed for the deployment in hard
industrial environments and fulfill high demands on the EMC. Nevertheless
you should project an EMC planning before installing the components and
take conceivable interference causes into account.
Electromagnetic interferences may interfere your control via different ways:
• Fields
• I/O signal conductors
• Bus system
• Current supply
• Protected earth conductor
Depending on the spreading medium (lead bound or lead free) and the
distance to the interference cause, interferences to your control occur by
means of different coupling mechanisms.
One differs:
• galvanic coupling
• capacitive coupling
• inductive coupling
• radiant coupling
General
What means EMC?
Possible
interference
causes

Chapter 1 Assembly and installation guidelines Manual VIPA System 300S
1-8 HB140E - IM - RE_353-1DP01 - Rev. 14/47
In the most times it is enough to take care of some elementary rules to
guarantee the EMC. Please regard the following basic rules when installing
your PLC.
• Take care of a correct area-wide grounding of the inactive metal parts
when installing your components.
- Install a central connection between the ground and the protected
earth conductor system.
- Connect all inactive metal extensive and impedance-low.
- Please try not to use aluminum parts. Aluminum is easily oxidizing
and is therefore less suitable for grounding.
• When cabling, take care of the correct line routing.
- Organize your cabling in line groups (high voltage, current supply,
signal and data lines).
- Always lay your high voltage lines and signal res. data lines in
separate channels or bundles.
- Route the signal and data lines as near as possible beside ground
areas (e.g. suspension bars, metal rails, tin cabinet).
• Proof the correct fixing of the lead isolation.
- Data lines must be laid isolated.
- Analog lines must be laid isolated. When transmitting signals with
small amplitudes the one sided laying of the isolation may be
favorable.
- Lay the line isolation extensively on an isolation/protected earth con-
ductor rail directly after the cabinet entry and fix the isolation with
cable clamps.
- Make sure that the isolation/protected earth conductor rail is
connected impedance-low with the cabinet.
- Use metallic or metalized plug cases for isolated data lines.
• In special use cases you should appoint special EMC actions.
- Wire all inductivities with erase links.
- Please consider luminescent lamps can influence signal lines.
• Create a homogeneous reference potential and ground all electrical
operating supplies when possible.
- Please take care for the targeted employment of the grounding
actions. The grounding of the PLC is a protection and functionality
activity.
- Connect installation parts and cabinets with the System 300S in star
topology with the isolation/protected earth conductor system. So you
avoid ground loops.
- If potential differences between installation parts and cabinets occur,
lay sufficiently dimensioned potential compensation lines.
Basic rules for
EMC

Manual VIPA System 300S Chapter 1 Assembly and installation guidelines
HB140E - IM - RE_353-1DP01 - Rev. 14/47 1-9
Electrical, magnetically and electromagnetic interference fields are
weakened by means of an isolation, one talks of absorption.
Via the isolation rail, that is connected conductive with the rack,
interference currents are shunt via cable isolation to the ground. Hereby
you have to make sure, that the connection to the protected earth conduc-
tor is impedance-low, because otherwise the interference currents may
appear as interference cause.
When isolating cables you have to regard the following:
• If possible, use only cables with isolation tangle.
• The hiding power of the isolation should be higher than 80%.
• Normally you should always lay the isolation of cables on both sides.
Only by means of the both-sided connection of the isolation you achieve
high quality interference suppression in the higher frequency area.
Only as exception you may also lay the isolation one-sided. Then you
only achieve the absorption of the lower frequencies. A one-sided
isolation connection may be convenient, if:
- the conduction of a potential compensating line is not possible
- analog signals (some mV res. µA) are transferred
- foil isolations (static isolations) are used.
• With data lines always use metallic or metalized plugs for serial
couplings. Fix the isolation of the data line at the plug rack. Do not lay
the isolation on the PIN 1 of the plug bar!
• At stationary operation it is convenient to strip the insulated cable
interruption free and lay it on the isolation/protected earth conductor line.
• To fix the isolation tangles use cable clamps out of metal. The clamps
must clasp the isolation extensively and have well contact.
• Lay the isolation on an isolation rail directly after the entry of the cable in
the cabinet. Lead the isolation further on to the System 300S module
and don't lay it on there again!
Please regard at installation!
At potential differences between the grounding points, there may be a
compensation current via the isolation connected at both sides.
Remedy: Potential compensation line
Isolation of
conductors

Chapter 1 Assembly and installation guidelines Manual VIPA System 300S
1-10 HB140E - IM - RE_353-1DP01 - Rev. 14/47
General data
• Profile rail 530mm
• Peripheral modules with recessed labeling
• Dimensions of the basic enclosure:
1tier width: (WxHxD) in mm: 40x125x120
2tier width: (WxHxD) in mm: 80x125x120
3tier width: (WxHxD) in mm: 120x125x120
• Wiring by means of spring pressure connections (CageClamps) at the
front connector
• Core cross-section 0.08...2.5mm2or 1.5 mm2
• Total isolation of the wiring at module change
• Potential separation of all modules to the backplane bus
• Burst/ESD acc. IEC 61000-4-2/IEC 61000-4-4 (up to level 3)
• Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
• Operating temperature: 0 ... +60°C
• Storage temperature: -25 ... +70°C
• Relative humidity: 5 ... 95% without condensation
• Ventilation by means of a fan is not required
Structure/
dimensions
Reliabilit
y
Environmental
conditions

Manual VIPA System 300S Chapter 2 Hardware description
HB140E - IM - RE_353-1DP01 - Rev. 14/47 2-1
Chapter 2 Hardware description
Here the hardware components of the IM 353-1DP01 are described. The
technical data are at the end of the chapter.
Topic PAge
Chapter 2 Hardware description......................................................2-1
Properties.............................................................................................2-2
Structure ..............................................................................................2-3
Technical Data.....................................................................................2-6
Overview
Content

Chapter 2 Hardware description Manual VIPA System 300S
2-2 HB140E - IM - RE_353-1DP01 - Rev. 14/47
Properties
• PROFIBUS (DP-V0, DP-V1)
• PROFIBUS DP slave for max. 29 peripheral modules
(max. 16 analog modules)
• Max. 244Byte input data and 244Byte output data
• Internal diagnostic protocol
• Integrated DC 24V power supply for the peripheral modules (3.5A max.)
• Supports all PROFIBUS data transfer rates
• 1 MSAC_C1 connection (Read, Write) with 244Byte data
(4Byte DP-V1-Header + 240Byte user data)
• 3 MSAC_C2 connections (Initiale, Read, Write, DataTransport,
Initiate Abort) with each 244Byte data
(4Byte DP-V1-Header + 240Byte user data)
SF
S/F1
S/F2
S/F3
S/F4
S/F5
S/F6
S/F7
S/F8
VIPA 331-7KF00
AI 8x12Bit
X2
34
SM331
VIPA 353-1DP01
IM 353DP
X2
34
PW
ER
RD
DE
99
Type Order number Description
IM 353DP VIPA 353-1DP01 PROFIBUS DP-V0/V1 slave
IM 353
353-1DP01
Ordering data

Manual VIPA System 300S Chapter 2 Hardware description
HB140E - IM - RE_353-1DP01 - Rev. 14/47 2-3
Structure
[1] LED Status indicators
[2] Address selector
The following components are
beneath a flap
[3] DC 24V voltage supply
[4] RS485 interface
VIPA 353-1DP01
IM 353DP
X2
34
X1
PW
ER
RD
DE
DC24V
+
-
PB DP
X2
1
299
3
4
1
2
+ DC 24 V
0 V
+
-
X1
PB DP
X2
5
4
3
2
1
9
8
7
6
n. c.
n. c.
RxD/TxD-P (line B)
RTS
M5V
P5V
n. c.
RxD/TxD-N (line A)
n.c.
1
2
3
4
5
6
7
8
9
.
IM 353
353-1DP01
Interfaces

Chapter 2 Hardware description Manual VIPA System 300S
2-4 HB140E - IM - RE_353-1DP01 - Rev. 14/47
The module carries a number of LEDs that are available for diagnostic
purposes on the bus and for displaying the local status. The following table
explains the different colors of the diagnostic LEDs.
Label Color Description
PW Yellow Signalizes applying operation voltage (Power).
ER Red Short flash at reboot.
On at internal error.
Blinks at initialization error.
Blinks alternately with RD at wrong configuration
of the master (project engineering error).
Blinks simultaneously with RD at wrong
parameterization.
RD Green On at "Data exchange" if Bus cycle is faster than
PROFIBUS cycle.
Off at "Data exchange" if Bus cycle is slower than
PROFIBUS cycle.
Blinks at positive self test (READY) and successful
initialization.
Blinks alternately with ER at wrong configuration of
the master (project engineering error).
Blinks simultaneously with ER at wrong
parameterization.
DE Yellow DE (Data exchange) indicates PROFIBUS
communication
Address selector
01
The address selector allows you to set the PROFIBUS address of the
PROFIBUS slave. Permissible addresses are 1 to 99. Every address must
be unique at the bus.
The slave address has to be set before turning on the bus coupler.
When you set the address 00 during operation, the diagnostic data is saved
in the Flash-ROM one time. Please take care to reset the original
PROFIBUS address afterwards, so that the correct address is used at next
start-up.
Note!
Please regard that the PROFIBUS address assigned at project engineering
and the address at the address selector have to be identical to assure an
unambiguous identification of the PROFIBUS slave.
Components
LEDs