YASKAWA LonWorks SI-W3 User manual

安川インバータ オプション
取扱説明書
形 式 SI-W3
YASKAWA AC Drive Option
Installation Manual
Type: SI-W3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にお使いいただくために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
COSMOS（140×182）（和英併記）新CI
MANUAL NO. TOBP C730600 93C
LonWorks
LonWorks通信

2YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 16
6 RELATED DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . 40
7 NETWORK VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8 CONFIGURATION PROPERTIES . . . . . . . . . . . . . . . . . . .48
9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
10 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . .54
11 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
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4 YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
1 Preface and Safety
1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the responsibility
of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the final
system design. Under no circumstances should any YASKAWA product be incorporated into
any product or design as the exclusive or sole safety control. Without exception, all controls
should be designed to detect faults dynamically and fail safely under all circumstances. All
products designed to incorporate a component part manufactured by YASKAWA must be
supplied to the end user with appropriate warnings and instructions as to the safe use and
operation of that part. Any warnings provided by YASKAWA must be promptly provided to
the end user. YASKAWA offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
uApplicable Documentation
The following manuals are available for the option:
SI-W3 Option
YASKAWA AC Drive Option
SI-W3 LonWorks
Installation Manual
Manual No: TOBP C730600 93
(This book)
This guide is packaged together with the product and contains
information necessary to install the option and set related drive
parameters.
YASKAWA AC Drive Option
SI-W3 LonWorks
Technical Manual
Manual No: SIEP C730600 93
The technical manual contains detailed information about the
option. Access the following sites to obtain the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 5
uTerms
uRegistered Trademarks
• LonWorks is a trademark of ECHELON USA.
• Trademarks are the property of their respective owners.
Drive
YASKAWA AC Drive
Manuals
Drive manuals contain basic installation and wiring information in
addition to detailed parameter setting, fault diagnostic, and
maintenance information.
The most recent versions of these manuals are available for
download on our documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
Note: Indicates supplemental information that is not related to safety messages.
Option: YASKAWA AC Drive Option LonWorks
Drive: • YASKAWA AC Drive 1000-Series (A1000, U1000, Z1000, Z1000U)
• YASKAWA AC Drive GA700
• YASKAWA AC Drive GA800
Keypad: • LCD Operator for YASKAWA AC Drive 1000-Series
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA700 and GA800
• LED Keypad for YASKAWA AC Drive GA700 and GA800
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1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
uSupplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The
option must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could cause death or serious
injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could cause minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 7
nGeneral Safety
General Precautions
• The diagrams in this section may include options and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. The option
should be used according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all products
covered by this manual.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front
cover to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
WARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive or drive circuitry in any way not
explained in this manual.
Failure to comply could cause death or serious injury and will void warranty. Yaskawa is
not responsible for any modification of the product made by the user. Do not modify this
product.
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1 Preface and Safety
8YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user.
Do not expose the drive or the option to halogen group disinfectants. Do not pack the
drive or the option in fumigated or sterilized wooden materials. Do not sterilize the
entire package after packing the product.
Failure to comply could damage electrical components in the option.
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YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 9
2 Overview
2 Overview
The LonWorks Communication Option Card (Model SI-W3) is based on LonTalk. It acts as
an interface for connecting an AC drive to a LonWorks network using the LonTalk protocol.
With the option card installed to the drive, the following operations are possible with devices
using the LonTalk protocol:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings
uCompatible Products
The option can be used with the products in Table 1.
Table 1 Compatible Products
Note: For Yaskawa customers in the North or South America region:
If your product is not listed in Table 1, refer to the web page below to confirm this manual is
correct for your product. The web page provides a list of option manuals by product, and a direct
link to download a PDF.
Product Series
<1> Refer to “PRG” on the drive nameplate for the software version number.
Model(s) Software Version <1>
A1000
CIMR-A2A
≥1020
CIMR-A4A0002 to 4A0675
CIMR-A4A0930 and 4A1200 ≥3015
CIMR-A5A ≥5040
≥1020
U1000
CIMR-UA
≥1010
CIMR-UE
CIMR-UP
CIMR-UW
Z1000 CIMR-ZA ≥1014
Z1000U
CIMR-ZA
≥6110
CIMR-ZE
CIMR-ZP
CIMR-ZW
GA700 CIPR-GA70 ≥1010
GA800 CIPR-GA80 ≥9010
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2 Overview
10 YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
Scan QR code
Or refer to: http://www.yaskawa.com/optionlookup
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YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 11
3 Receiving
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales
outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage
the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 1 on page 12 for details. Contact the
distributor where the option was purchased or contact Yaskawa or a Yaskawa
representative about any problems with the option.
uOption Package Contents
uInstallation Tools
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5 mm (0.1 in)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Descri
ption:
<1> GA700 and GA800 drives do not use the ground wire.
<2> GA700 and GA800 drives use two screws only.
Option
Ground
Wire
<1>
Screws
(M3)
LED Labels
Bar Code
Label
Installation
Manual
1000-Series
GA700
and
GA800
_
Quanti
ty: 113
<2> 111 1
ERR RUN
RX TX
*123456789ABC*
*123456789ABC*
*123456789ABC*
MANUAL
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12 YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
4 Option Components
4 Option Components
uSI-W3 Option
Figure 1
Figure 1 Option Components
A – Connector (CN5)
<1> Refer to Option LED Display on page 14 for details on the LEDs.
<2> A Keypad, model: JVOP-182, is required for Direct Digital Control (DDC) functionality via connector CN3.
Refer to Connector CN3 for DDC Functionality via Keypad JVOP-182 on page 13 for details. The Z1000 and
Z1000U product series do not support this connector and associated DDC functions.
<3> Connect the provided ground wire during installation. Installation on GA700 and GA800 drives does not require
the ground wire.
H – LED (SERVICE)
B – Installation hole I – Service switch
C–LED(ERR)
<1> J – Keypad connector (CN3) <2>
D – LED (RUN) <1> K – Model number
E–LED(TX)
<1> L – Ground terminal (FE) and installation hole <3>
F–LED(RX) <1> M – Terminal block CN1
G – Neuron ID
D
B
C
A
E
F
L K J I H G
M
Underside
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 13
uTerminal Block CN1
The communication connector on the option is a pluggable terminal block designated CN1.
CN1 is the connection point for a customer-supplied LonWorks network communication
cable.
Table 2 Terminal Descriptions
uConnector CN3 for DDC Functionality via Keypad JVOP-182
Note: 1. The Z1000 and Z1000U do not support this connector and associated DDC functions.
2. Keypad model JVOP-180 and JVOP-183 are not compatible.
DANGER! Electric Shock Hazard. Do not touch drive main terminals and control terminals. Failure to
comply will result in death or serious injury.
Connect an LED operator for YASKAWA AC Drive 1000-Series (model: JVOP-182) to
connector CN3 using an RJ-45 cable (RJ-45 8-pin straight connection) to set Direct Digital
Control (DDC) function parameters. Refer to the SI-W3 Technical Manual for more
information on function modules.
uService Switch
The service switch is a neuron ID output switch. Press this switch to output the neuron ID to
the network.
nNeuron ID
A label showing the neuron ID is affixed to the option PCB. Refer to Figure 1 on page 12
for details.
A bar code label for the neuron ID is affixed to the option and additional labels are provided
in the packaging. Additional bar code labels are supplied and may be placed externally on
the drive enclosure for easy access to the neuron ID.
Terminal Terminal No. Name Description
1ASignalLineA
2SLDShield
3BSignalLineB
1
2
3
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4 Option Components
14 YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
nInitializing Bind Data
Cycle power to the drive while holding down the service switch to clear the bind data and
reset the configuration properties to the default settings.
Note: Do not turn off the power to the drive while initializing the bind data. The RUN, RX, TX, and
ERR LEDs are lit (ON) during initialization of the bind data.
uOption LED Display
The LonWorks Option has five LEDs that indicate the option card or communication status.
nDefining Option LED States
Figure 2
Figure 2 Option LED Labels
Table 3 Option LED States
LED
Name
Indication Operating Status Description
Color Status
RUN Green
ON Option operating The option is operating normally.
Flashing Network not configured LonWorks network has not been configured.
OFF
Power supply OFF Power is not being supplied to the drive.
Fatal error occurred
The option has detected a fatal (unrecoverable) error.
If the unit does not recover after cycling power, then
the option card may need to be replaced.
RX Green
ON/
Flashing Receiving Receiving node data
OFF Node data not yet
received No input signal
GA700 and GA800 Label1000-Series Label
ERR RUN
RX TX
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 15
Note: The RUN, RX, TX, and ERR LEDs are lit (ON) during initialization of the bind data.
TX Green
ON/
Flashing Sending Sending data
OFF Not sending data No data is being sent
ERR Red
ON Fatal error occurred
The option has detected a fatal (unrecoverable) error.
If the unit does not recover after cycling power, then
the option card may need to be replaced.
Flashing Comm error The option has detected a CALL or bUS error.
OFF Option operating The option is operating normally.
SERVICE Green
ON
Service switch active Service switch is being held down
Hardware fault
The option has detected a fatal (unrecoverable) error.
If the unit does not recover after cycling power, then
the option card may need to be replaced.
Flashing Network not configured LonWorks network has not been configured
OFF Option operating The option is operating normally.
LED
Name
Indication Operating Status Description
Color Status
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16 YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
5 Installation Procedure
5 Installation Procedure
uSection Safety
DANGER
Electrical Shock Hazard
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time
specified on the warning label. The internal capacitor remains charged even after the drive
is de-energized. The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the
drive is safe.
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Reinstall covers and shields before operating the drive and run
the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC
drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 17
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the
terminal block or start a fire and cause death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting
peripheral devices.
Failure to comply could damage the option.
WARNING
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5 Installation Procedure
18 YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
uProcedures for Installing and Wiring Options on a Drive
Procedures for installing and wiring options differ depending on the drive model.
Refer to Table 4 to check the procedures for installing and wiring options on a drive.
Table 4 Procedures for Installing and Wiring Options on a Drive
Product Series Procedures for Installing and
Wiring Options on a Drive Page
A1000 Procedure A
19
U1000 Procedure A
19
Z1000 Procedure B
25
Z1000U Procedure B
25
GA700 Procedure C
31
GA800 Procedure C
31
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual 19
nProcedure A
This section shows the procedure to install and wire the option on a 1000-series drive.
Prepare the Drive for the Option
1. Correctly wire the drive as specified by the manual packaged with the drive.
2. Make sure that the drive functions correctly.
Refer to Figure 3 for an exploded view of the drive with the option and related components
for reference in the installation procedure.
Figure 3
Figure 3 Drive Components with Option
A – Insertion point for CN5 J – Terminal block CN1
B – SI-W3 option K – Drive grounding terminal (FE)
C – Drive front cover L – Connector CN5-A
D – Keypad M – Connector CN5-B
(Not available for communication
option installation.)
E – LED label
F – Drive terminal cover
G – Removable tabs for wire routing N – Connector CN5-C
(Not available for communication
option installation.)
H – Included screws
I – Ground wire
ERR RUN
RX TX
F
H
K
L
M
N
I
BC
D
E
A
G
J
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5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 93C YASKAWA AC Drive Option SI-W3 Installation Manual
Install the Option
Remove the front covers of the drive before you install the option.
Refer to the drive manual for information about how to remove the front covers. Different
drive sizes have different cover removal procedures.
You can only install this option into the CN5-A connector on the drive control board.
DANGER! Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is
energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the
equipment and wait for at least the time specified on the warning label. The internal capacitor remains
charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is
safe.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the keypad (D) and front covers (C, F). Refer to the Quick
Start Guide packaged with the drive for details on keypad and cover removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling
the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 4
Figure 4 Remove the Keypad, Front Cover, and Terminal Cover
C
D
F
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