YASKAWA V1000 MMD User manual

YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 1
ENGLISH
Quick Start Guide
YASKAWA V1000 MMD
IP65 Motor Mounted Drive
Models: 400 V Class, Three-Phase Input: 1.5 to 5.5 kW
MANUAL NO. TOEP C710606 101A
Type: SP-V1M
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
The V1000 drive in this package is equipped with a special firmware
to operate permanent magnet motors.
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EN 2 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
Copyright © 2016
YASKAWA Europe GmbH.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval sys-
tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of YASKAWA. No patent lia-
bility is assumed with respect to the use of the information contained herein. Moreover,
because YASKAWA is constantly striving to improve its high-quality products, the informa-
tion contained in this manual is subject to change without notice. Every precaution has been
taken in the preparation of this manual. Nevertheless, YASKAWA assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use
of the information contained in this publication
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YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
V1000 MMD
Quick Start Guide
ENGLISH
1 Safety Instructions and General Warnings . . . . . . . . . . 4
2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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EN 4 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
1 Safety Instructions and General Warnings
1 Safety Instructions and General Warnings
YASKAWA supplies component parts for use in a wide variety of industrial applications.
The selection and application of YASKAWA products remain the responsibility of the
equipment designer or end user. YASKAWA accepts no responsibility for the way its prod-
ucts are incorporated into the final system design. Under no circumstances should any YAS-
KAWA product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All products designed to incorporate a component part
manufactured by YASKAWA must be supplied to the end user with appropriate warnings
and instructions as to the safe use and operation of that part. Any warnings provided by
YASKAWA must be promptly provided to the end user. YASKAWA offers an express war-
ranty only as to the quality of its products in conforming to standards and specifications pub-
lished in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
YASKAWA assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products.
General Warnings
The following conventions are used to indicate Safety messages in this manual:
WARNING
• Read and understand this manual before installing, operating or servicing this drive.
• All warnings, cautions, and instructions must be followed.
• All work must be performed by qualified personnel.
• The drive must be installed according to this manual and local codes.
• Heed the safety messages in this manual.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a property damage message.
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1 Safety Instructions and General Warnings
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 5
ENGLISH
Safety Warnings
WARNING
Electrical Shock Hazard
• Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
YASKAWA is not responsible for any modification of the product made by the user. This
product must not be modified.
• Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. To prevent electric shock, wait at least five
minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.
• Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of AC drives.
• Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
• Make sure the protective earthing conductor complies with technical standards and local
safety regulations.
The leakage current of this drive exceeds 3.5 mA. Therefore, according to IEC 61800-5-1,
automatic power supply interruption in case of discontinuity of the protective earthing
conductor must be provided or a protective earthing conductor with a cross section of at least
10 mm2(Cu) or 16 mm2(Al) must be used.
• Use appropriate equipment for residual current monitoring/detection (RCM/RCD).
This drive can cause a residual current with a DC component in the protective earthing
conductor. Where a residual current operated protective or monitoring device is used for
protection in case of direct or indirect contact, always use an RCM or RCD of type B according
to IEC 60755.
• Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor
case.
• Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
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1 Safety Instructions and General Warnings
EN 6 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
• Never short the output circuits of the drive.
Do not short the output circuits of the drive. Failure to comply could result in death or serious
injury.
Sudden Movement Hazard
• Stay clear of the motor during rotational Auto-Tuning. The motor may start operating
suddenly.
During automatic starting of equipment, the machine may start moving suddenly, which could
result in death or serious injury.
• System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor, and machine area before applying power. Secure
covers, couplings, shaft keys, and machine loads before applying power to the drive.
Fire Hazard
• Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
• Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
• Do not connect AC line power to output terminals U, V, and W.
• Make sure that the power supply lines are connected to the EMC filter inputs L1, L2, L3
and PE.
Do not connect the AC power line to the output motor terminals of the drive. Failure to comply
could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.
• Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.
CAUTION
Burn Hazard
• Do not touch the heatsink or braking resistor hardware until a powered-down cooling
period has elapsed.
WARNING
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1 Safety Instructions and General Warnings
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 7
ENGLISH
NOTICE
Equipment Hazard
• Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
• Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
• Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
• Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
• Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical
Amperes, 480 Vac maximum (400 V Class).
• Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use
shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
• Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review the braking option instruction manual when connecting a braking option to the
drive.
• Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
YASKAWA is not responsible for modification of the product made by the user. This product
must not be modified.
• Check all the wiring to ensure that all connections are correct after installing the drive and
connecting other devices.
Failure to comply could result in damage to the drive.
• Do not connect unapproved LC or RC interference suppression filters, capacitors, or
overvoltage protection devices to the output of the drive.
Using unapproved filters could result in damage to the drive or motor equipment.
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1 Safety Instructions and General Warnings
EN 8 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
Precautions for CE Low Voltage Directive Compliance
This drive has been tested according to European standard EN61800-5-1, and it fully com-
plies with the Low Voltage Directive.
The drive is designed to comply with protection degree IP65.
Precautions for Using the Safe Disable Function
The Safe Disable function can be utilized to perform a safe stop according to the EN60204-
1, stop category 0 (Uncontrolled stop by power removal). It is designed to meet the require-
ments of the ISO 13849-1, Safety Category 3, PL d and EN61508, SIL2. Refer to the Tech-
nical Manual for details about the application of this function.
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ENGLISH
2 Mechanical Installation
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 9
2 Mechanical Installation
Upon Receipt
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup-
plier.
• Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.
Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.
Environment Conditions
Installation Area Indoors
Ambient Temperature -10C to +40C
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 C to +60 C
Surrounding Area
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m or less
Vibration 10 - 20 Hz at 9.8 m/s2, 20 to 55 Hz at 5.9 m/s2
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2 Mechanical Installation
EN 10 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
Dimensions
When using the Wall Mount Version of the drive, always install the drive in an upright posi-
tion.
Note: Leave at least 50 mm distance between cable gland and next device or wall.
Note: Input cable gland cable can be fitted to left or right hand side.
Model
V1MCA
Dimensions (mm) Weight
(kg)
Fig. W H D W1 W2 W3 H1 H2 H3 D1 D2 d
Motor Mount Version
400004A
A 216.5 293.3 186.6 241.6 128 - 234 - - 112.4 170 -
n.d.
400005A 5.3
400007A 5.7
400009A 5.7
400011A n.d.
Wall Mount Version
400004A
B 216.5 293.3 186.6 241.6 142.5 110 234 115 3 131.6 206 M6
n.d.
400005A n.d.
400007A n.d.
400009A n.d.
400011A n.d.
Fig. BFig. A
W1
W
W2
D1
D
D2
H
H1
W3
d
H2 H3
W
W1
W2
D1
D2
D
H
H1
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2 Mechanical Installation
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 11
ENGLISH
Mounting the Drive
Parts Required
The parts shown below are required for properly mounting the drive on a SPRiPM motor or
at the wall. Make sure all parts have been delivered. If one or more items are missing, please
contact your supplier.
Motor Mount Version
1– Inverter Drive 3– Motor (optional)
2– Motor Mount Collar with
Screws, Sealing Grommet and
Earth Wire (EUOP-V11015,
optional)
321
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2 Mechanical Installation
EN 12 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
Wall Mount Version
1– Inverter Drive 2– Wall Bracket with EMC Cable
Gland, Gland Nut Mount Collar
and fixing screws (EUOP-
V11016, optional)
2
1
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2 Mechanical Installation
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 13
ENGLISH
Mounting the Drive - Motor Mount Version
Mount the drive to the motor according to the following procedure:
1. Remove the terminal lid and rubber seals from the motor and retain the 4 screws (A).
2. Remove the terminal fixings nuts (B).
A (4x)
B (3x)
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2 Mechanical Installation
EN 14 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
3. Remove the motor cables (D) from the terminal block (E) and remove terminal block
(E) from the motor.
4. Fix the earth cable delivered with the collar at the motor ground terminal.
D
E
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2 Mechanical Installation
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 15
ENGLISH
5. Feed the motor cables (D) and the earth cable through the opening in the collar.
6. Fix the motor mount collar to the motor using the 4 screws (A) retained from step 1.
The screws have to be torqued as per motor manual.
7. Feed the cables (D) through the rubber grommet (F) and refit it to motor mount collar.
The grommet should be fitted with the flat side to the top.
D
A (4x)
D
F
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2 Mechanical Installation
EN 16 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
8. Remove the lid (H) from the inverter unit (G) and carefully unplug the 2 cables (J) that
are attached to the lid.
9. Lower the inverter unit (G) on to the motor mount collar and fix it using 4xM5
countersunk screws. Screws have to be torqued to 2.35 Nm.
G
H
J
G
4xM5
2.35 Nm
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2 Mechanical Installation
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 17
ENGLISH
10.Connect the earth cable (K) to the stud on the integrated EMC filter (M5 connector).
11.Wire the motor cables to terminals U, V, W. Terminal screws have to be torqued to
1.3 Nm.
12.Feed input power cable through M20 cable gland, and wire into the filter (L1, L2, L3,
PE (M5 stud)). Wire control terminals as required.
G
K
M20
UVW
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2 Mechanical Installation
EN 18 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
13.Re-attach the 2 cables (J) to lid (H).
14.Re-attach the lid (H) to the drive (G) and torque the five screws that fix the lid to
1.3 Nm.
The Drive Package is ready for use.
G
H
J
H
5xM4
1.3 Nm
G
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2 Mechanical Installation
YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide EN 19
ENGLISH
Mounting the Drive - Wall Mount Version
Mount the drive to the wall according to the following procedure:
1. Drill 4 holes in the wall to the pitch and size determined by the wall mount bracket (b).
Insert suitable fixings in the drilled holes. Make sure fixings are seated completely flush
with wall surface.
Note: Drill into the brick or block, never mortar.
2. Fix the wall bracket to the designated area. Attach the bracket using suitable screws.
M6x25 screws are recommended, screws should be torqued to 4.0 Nm.
115
60
110
100
4-M5 Weld Nut (a)
4-Ø6.5 Hole (b)
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2 Mechanical Installation
EN 20 YASKAWA Europe TOEP C710606 101A - V1000 MMD IP65 Motor Mounted Drive - Quick Start Guide
3. Feed motor cables through the cable gland (app. 100 mm minimum), fit the cable gland
to the collar, then route the cable.
4. Attach the mount collar with motor cables to the wall bracket using 4-M5x20 screws.
Route the cables downwards.
Ø5.5 Holes to be drilled
in mount collar
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