YOKOGAWA Sushi Sensor XS770A User manual

User’s
Manual XS770A
Wireless Vibration Sensor
Functions
IM 01W06E01-11EN
IM 01W06E01-11EN
3rd Edition

Toc-1
IM 01W06E01-11EN
XS770A
Wireless Vibration Sensor
Functions
CONTENTS
IM 01W06E01-11EN 3rd Edition
Introduction .............................................................................................................1
Documentation Conventions ................................................................................3
1. Sushi Sensor System Overview .................................................................4
2. Engineering Flow .........................................................................................6
3. Installation.....................................................................................................7
3.1 Precautions........................................................................................................... 7
3.2 Installation Procedure ......................................................................................... 7
4. Sushi Sensor App.........................................................................................9
4.1 Sushi Sensor App Installation............................................................................ 9
4.2 NFC Communication Procedure ...................................................................... 10
4.3
Import Network Information .....................................................................................11
4.3.1 Use a Key Card................................................................................... 12
4.3.2 Use Support Server ............................................................................ 13
5. XS770A Setting .......................................................................................... 14
5.1 XS770ANetworkConguration ....................................................................... 14
5.2 XS770A Sensor Setting ..................................................................................... 16
5.3 Measurement Axis Adjustment ........................................................................ 20
5.4 Fieldwork ............................................................................................................ 22
5.5 Gateway Redundancy Setting.......................................................................... 24
5.6 Backup and Restore Setting............................................................................. 25
5.6.1 Backup Setting to PC.......................................................................... 25
5.6.2 Restore Setting from PC..................................................................... 27
5.6.3 Backup Setting to Support Server ...................................................... 29
5.6.4 Restore Setting from Support Server ................................................. 30

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6. Operation and Maintenance..................................................................... 31
6.1 Hardware Maintenance...................................................................................... 31
6.2 Daily
Inspection Using Sushi Sensor App........................................................ 31
6.3 Self-diagnosis Data Output by XS770A........................................................... 33
6.4 Estimated Battery Life ....................................................................................... 34
6.5 Handling a Device in the Warning Status........................................................ 34
6.6 Device Replacement.......................................................................................... 34
6.7 Battery Replacement ......................................................................................... 36
6.7.1 Preparation ......................................................................................... 36
6.7.2 Battery Replacement .......................................................................... 36
6.7.3 Initializing the Battery Life ................................................................... 37
6.7.4 Handling the Battery ........................................................................... 38
6.8 Firmware Update................................................................................................ 39
6.9 Device Storage ................................................................................................... 41
6.9.1 Change to OFF Mode ......................................................................... 41
6.9.2 Change to ON Mode........................................................................... 42
7. XS770A Sending Data ............................................................................... 43
7.1 Sushi Sensor Vibration (Z-axis) Data_Type=0x10.......................................... 43
7.2 Sushi Sensor Vibration (XYZ axes) Data_Type=0x11 .................................... 44
7.3 Sushi Sensor Vibration (X-axis) Data_Type=0x12.......................................... 44
7.4 Sushi Sensor Vibration (Y-axis) Data_Type=0x13.......................................... 45
7.5 Health Report Information (HRI) Data_Type=0x40 ......................................... 45
7.6 Self-diagnosis Information (DIAG) Data_Type=0x41 ..................................... 46
7.7 Initialization Information Data_Type=0x42...................................................... 47
7.8 GPS Information Data_Type=0x43................................................................... 47
8. Software ..................................................................................................... 48
8.1 Use of Programs from Third Parties................................................................ 48
8.2
Sushi Sensor App Software License Agreement ..............................................50
9. GeneralSpecications ............................................................................. 62
9.1 StandardSpecications.................................................................................... 62
9.2 SoftwareSpecications .................................................................................... 65
9.3 ModelandSufxCodes .................................................................................... 66
9.4 Optional Accessories ........................................................................................ 66
9.5 Dimensions......................................................................................................... 67
Revision Information

<Introduction> 1
IM 01W06E01-11EN
Introduction
This manual describes the functions, congurations, operations, and maintenance of XS770A.
Before reading this manual, read the User’s Manual "IM-01W06E01-01EN".
Table 1.1 shows the documents related to this manual.
Table 1.1 Related Document List
Title Document No.
General Specication
XS770A Wireless Vibration Sensor
GS 01W06E01-01EN
User's manual
XS770A Wireless Vibration Sensor Startup Guide
IM 01W06E01-01EN
Technical Information
Sushi Sensor System Engineering Guide
TI 01W06A51-01EN
Technical Information
Sushi Sensor System Key card Creation Guide
TI 01W06A51-41EN
nRegarding This Manual
lThis manual should be provided to the end user.
lThe contents of this manual are subject to change without prior notice.
lAll rights reserved. No part of this manual may be reproduced in any form without
Yokogawa’s written permission.
lYokogawa makes no warranty of any kind with regard to this manual, including,
butnotlimitedto,impliedwarrantyofmerchantabilityandtnessforaparticular
purpose.
lIf any question arises or errors are found, or if any information is missing from
thismanual,pleaseinformthenearestYokogawasalesofce.
lThespecicationscoveredbythismanualarelimitedtothoseforthestandard
typeunderthespeciedmodelnumberbreak-downanddonotcovercustom-
madeinstruments.Whenproductswhosesufxcodeoroptionalcodescontain
code "Z" and an exclusive document is attached, please read it along with this
manual.
lPleasenotethatchangesinthespecications,construction,orcomponentparts
oftheinstrumentmaynotimmediatelybereectedinthismanualatthetimeof
change,providedthatpostponementofrevisionswillnotcausedifcultytothe
user from a functional or performance standpoint.

<Introduction> 2
IM 01W06E01-11EN
nSafety,Protection,andModicationofthisProduct
Safety precautions related to XS770A are described in "IM 01W06E01-01EN". Please be sure to
read the manual.
nAll Rights Reserved
The copyrights of the media and this manual are reserved.
No part of the manual may be transferred, sold, distributed (including delivery via a commercial
PC network or the like), or registered or recorded on video tapes or other media.
nTrademarks
• Sushi Sensor is a registered trademark or trademarks of Yokogawa Electric Corporation.
• The name, LoRa, and related logo are registered trademarks or trademarks of Semtech
Corporation and/or its subsidiaries.
• All company names and brand names used in this document are registered trademarks or
trademarks of respective companies.
• We do not use ™ or ® mark to indicate those trademarks or registered trademarks in this
document.

<Documentation Conventions> 3
IM 01W06E01-11EN
Documentation Conventions
nTypographical Convention
The following typographical conventions are used throughout the user's manual.
lConventions commonly used throughout the manuals
Character string to be entered
The characters to be entered are shown in one-byte characters as follows:
Example:
FIC100.SV=50.0
"" mark
Indicates a space between character strings to be entered.
Example:
ALPIC010-SC
Character string enclosed in curly brackets ({ })
Indicates an optional character that can be omitted.
Example:
PRTAG {. Sheet name}
lConventions used to show key or button operations:
Characters enclosed in square brackets ([ ])
Characters enclosed in square brackets show the names of buttons used during the
explanation of software operation.
Example:
To execute the command, click [OK].
Characters enclosed in angled brackets (< >)
Characters enclosed in angled brackets show the title of the screen during the explanation of
software operation.
Characters enclosed in double quotation marks (" ")
Characters enclosed in double quotation marks show a tab or an item of the screen during the
explanation of software operation.
nSymbols
The symbols used in the manual are described in "IM 01W06E01-01EN". Refer to the document
for details.
nDrawing Conventions
Some drawings may be partially emphasized, simplied, or omitted for the convenience of
description.
Some screen images depicted in the user's manual may have different display positions or
character types (e.g., the upper/lower case). Also, note that some of the images contained in this
user's manual are display examples.

<1. Sushi Sensor System Overview> 4
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1. Sushi Sensor System Overview
The Sushi Sensor system consists of Sushi Sensor, LoRaWAN gateway, the Application,
and Sushi Sensor App. Sushi Sensor is an Industrial IoT intended for the trend monitoring of
production equipment and instruments. The Application collects and utilizes the measurement
values. Sushi Sensor App navigates settings and displays the status of Sushi Sensor. The
Application is compatible with both cloud-based and on-premises environments.
Sushi Sensor
NFC
LoRaWAN
F010001.ai
Support server
Data collection
server
Trend monitoring,
predictive diagnosis,
etc.
Application (cloud-base or on-premises)
Internet or LAN
Mobile
communication,
Wi-Fi, etc. LoRaWAN
gateway
Sushi Sensor App
(Android device)
Figure1-1 SushiSensorSystemConguration

<1. Sushi Sensor System Overview> 5
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lSushi Sensor
Sushi Sensor is a sensor for Industrial IoT, intended for trend monitoring of production equipment
and instruments. This sensor adopts LoRaWAN communication which actualizes long-distance
communication. Setting and status check of the sensor is supported by the NFC function of
Android devices.
This manual explains XS770A, one of Sushi Sensor.
lLoRaWAN gateway
LoRaWAN gateway relays Sushi Sensor sending data to the Application and manages the
LoRaWAN network.
By installing multiple units of the gateways, the communication route between Sushi sensor and
the gateway can be made redundant.
lApplication
The Application consists of a Data collection server and a Support server. These servers can be
installed in a single hardware host.
- Data collection server
This server collects data such as measurement data and device status sent from Sushi
Sensor to monitor equipment and devices online. Maintenance timing can be determined by
monitoring Sushi Sensor data. Data stored in this server can be output to other applications,
and can be used for trend monitoring and predictive maintenance of measurement targets.
- Support server
This server helps users congure and backup the network setting for Sushi Sensor by
interacting with Sushi Sensor App. This server is not indispensable to operate the Sushi
Sensor system.
This manual explains installation, setting, operation of XS770A and how to use of Sushi Sensor
App.
For information about the LoRaWAN gateway and the Application, refer to "TI 01W06A51-01EN".

<2. Engineering Flow> 6
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2. Engineering Flow
This section explains the engineering ow and its operations required for constructing the Sushi
Sensor system.
Device delivery
Sampling data collecting
•Installation
•Import network information
• Axis adjustment
• Daily inspection
• Status check (DIAG_STATUS)
• Replacing the battery
• Replacing Sushi Sensor
F020001.ai
Application
engineering
Refer to "TI 01W06A51-01EN" Refer to "TI 01W06A51-01EN"
LoRaWAN gateway
engineering
Sushi Sensor App
setting
Sushi Sensor
network setting
XS770A
parameter setting
Fieldwork
Sushi Sensor
maintenance
• Network configuration
• Sensor setting
• Backup or restore setting information
Figure 2-1 Engineering Flow for Constructing the Sushi Sensor System
Constructing the Sushi Sensor system requires the following four engineering processes.
(1) Installation of Sushi Sensor, network conguration, and sensor setting
(2) LoRaWAN gateway engineering
(3) Application engineering
(4) Start up and maintenance Sushi Sensor
This manual explains (1) Installation of XS770A. network conguration, and sensor setting, and
(4) start up and maintain XS770A.
NOTE
The Default Key label included in this product package is not used for the XS770A setting. Store
it with the bundled manual.

<3. Installation> 7
IM 01W06E01-11EN
3. Installation
3.1 Precautions
lFor information about ambient conditions of the installation location, refer to
Section 2.4 in "IM 01W06E01-01EN".
lMake sure that there are no damages, deformations, or stains adhering to the
surface of the Base. Any deformations or stain may affect measurements.
lTo align the X-axis or Y-axis to the desired orientation, make appropriate
adjustments using Sushi Sensor App after mounting. For details, refer to
Section 5.3.
3.2 Installation Procedure
XS770A can be installed using two methods: directly mounting to the measurement target by the
attached screw, or using the magnetic holder (F9096DA) which is an accessory of XS770A.
To install XS770A, follow the procedure described below.
1. Determine the mounting position of XS770A. Find a plain surface with a diameter of 40 mm
(1.57 inch) or more and a thickness of 7 mm (0.28 inch) or more.
2. Mounting this product.
2a. Direct mounting of XS770A
2a.1 Follow the procedure below, make a vertical installation hole.
• In case using the hexagon socket set screw, make a screw hole (more than
7 mm deep at M6 P-1) in the mounting position.
• In case using the conversion screw, make a vertical screw hole (more than
0.28 inch deep at UNF1/4-28) in the mounting position.
2a.2 Attach the screw (provided hexagon socket set screw or provided conversion
screw) to the base. If using the conversion screw, screw the M6 side (with no
notch) into the base.
2a.3 Mount XS770A to the installation hole made on the measurement target, and
tighten the screw using a tool such as a 46 mm wrench. (Recommended
tightening torque: 5.1 N·m)
2b. Using the magnetic holder
2b.1 Attach the provided hexagon socket set screw to the Base.
2b.2
Attach XS770A to the magnetic holder and tighten the screw using a tool such as
a 46 mm wrench or strap wrench. (Recommended tightening torque: 5.1 N·m)
2b.3 Mount XS770A to the installation surface. The magnetic holder has a strong
magnetic force. Place the edge of the magnetic holder on the installation surface
once, then carefully install it without moving your hand.
3. Make sure that there is no loose space in the connection surface between this sensor and
the measurement target, and that no abnormal vibration occurs.
4. Tie the strap hole of this product to a structural object nearby using a string as needed.
Removing procedures are the reverse of the above.

<3. Installation> 8
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CAUTION
• Tighten the screw and use the proper tool for all operations, and ensure that the tool is
applied to the Base (metallic part).
• Install XS770A with extremely careful not to injure your hand or nger.
• Note that, when installing XS770A using the magnetic holder, the vibration measurement
frequency band drops.
• In case the earthing of the Base (metallic part of the enclosure) is not ensured by
installation, use the screw at the side of the Base for bonding the Base to the earth point or
the equipotential bonding system.

<4. Sushi Sensor App> 9
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4. Sushi Sensor App
Sushi Sensor App communicates with XS770A via NFC and sets the following items.
● Import network information
● XS770A network conguration
● XS770A sensor setting
● Backup and restore setting
● Fieldwork
When you write an XS770A sensor setting with NFC, the setting information is saved in Sushi
Sensor App automatically.
4.1 Sushi Sensor App Installation
Sushi Sensor App is a tool dedicated to the Android device. Install it from Google Play.
(1) Install Sushi Sensor App
(1)-1 Install "Sushi Sensor App" from the Google Play store.
(1)-2 Check that Sushi Sensor App icon is shown on the Android home screen.
F040101.ai
(1)-1 (1)-2
Figure 4-1 Sushi Sensor App Installation
Sushi Sensor App can be updated from Google Play manually or automatically. For details of
application update, refer to the Google Play help or the manual for your Android device.

<4. Sushi Sensor App> 10
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4.2 NFC Communication Procedure
This subsection explains the procedure of NFC communication between the Android device and
XS770A.
(1) Check the NFC detection area of the Android device and XS770A. For that of Android
device, refer to the device's manual.
(2) Follow the instructions on the Sushi Sensor App, move the NFC detection area of Android
device closer to XS770A.
(3) When NFC communication starts, and Android device noties with sounds and vibrations
once. Do not move Android device and XS770A until Sushi Sensor App noties that the
communication is completed or data updating indication is disappeared.
(4) After NFC communication is completed, Android device noties with sounds and vibrations
three times.*1
*1: If NFC communication is failed, Android device noties with sounds and vibrations twice.
F040201.ai
Android device
(NFC detection area is on the
rear of the device.)
Android device
(NFC detection area is on the
front of the device.)
NFC receiver
( mark)
XS770A XS770A
Figure 4-2 The Way of NFC Communication
NOTE
Enable NFC reader/writer of Android device before using Sushi Sensor App.

<4. Sushi Sensor App> 11
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4.3 Import Network Information
Network information is required for conguring network for XS770A. The same information
must be specied for both of XS770A and LoRaWAN gateway to be connected. This subsection
explains "Import network information to Sushi Sensor App" in Figure 4-2. "Write network
information to XS770A" is explained in section 5.
F040301.ai
Determine the following network information
•Gateway tag name
•Network ID*1
•Encryption key*2
Configure the network information
to gateway
Configure the network information
to XS770A
Configure the network information
to LoRaWAN gateway
(Refer to "TI 01W06A51-01")
*1: Network ID is defined as App EUI in LoRaWAN specification. It represents the Application identifier to which Sushi Sensor is connected.
*2: Encryption key is defined as App Key in LoRaWAN specification.
Configure the network
information to Support server
Use Support server
(Refer to "TI 01W06A51-01")
(Refer to subsection 4.3)
(Refer to section 5)
Use a key card
(Refer to "TI 01W06A51-41")
Write the network information to a
key card
Import the network information to
Sushi Sensor App
Configure the network information to
XS770A
Figure 4-3 Distribution of Network Information
To import network information to Sushi Sensor App, there are two ways to import the key: "Use a
key card" and "Use Support server".

<4. Sushi Sensor App> 12
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4.3.1 Use a Key Card
This subsection explains how to import the network information from a key card.
(1) Select the source of the network information.
(1)-1 On the start screen of the Sushi Sensor App, press [Network Conguration] button.
(1)-2 Press [Use Key Card] button.
F040302.ai
(1)-1 (1)-2
Figure 4-4 Select Key Card as Source of Network Information
(2) Import network information
(2)-1 Move Android device and a key card closer.
"Network info. Acquisition Completed" message appears after reading the card
successfully.
(2)-2 Press [Done] button.
F040303.ai
(2)-1 (2)-2
Figure 4-5 Import of Network Information Using a Key Card

<4. Sushi Sensor App> 13
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4.3.2 Use Support Server
This section explains how to import network information from the Support server.
(1) Select the source of the network information.
(1)-1 On the start screen of the Sushi Sensor App, press [Network Conguration] button.
(1)-2 Press [Use Server] button.
F040304.ai
(1)-1 (1)-2
Figure 4-6 Select Support Server as Source of Network Information
(2) Import network information
(2)-1 Enter the host name or IP address, user name and password of the Support server,
and press the [Network info Acquisition] button.
"Network info. Acquisition Completed" message appears after downloading.
(2)-2 Press [Done] button.
F040305.ai
(2)-1 (2)-2
Figure 4-7 Import of Network Information Using Support Server

<5. XS770A Setting> 14
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5. XS770A Setting
5.1 XS770ANetworkConguration
Congure the network information to XS770A using Sushi Sensor App.
When [Location Information] of the Android device is set to ON, the location information (latitude
and longitude) of the Android device records in XS770A.
By conguring at the actual installation point, XS770A can notify appropriate location information.
(1) Check the validity period of the network information.
(1)-1 On the start screen of the Sushi Sensor App, check the validity period displayed on the
[Network Conguration] button.
(1)-2 If validity period is not 0, press [Network Conguration] button*1.
*1: When the validity period is 0, follow the procedure in Section 4.3 and import network information in Sushi Sensor App.
F050101.ai
(1)-1 (1)-2
Figure 5-1 Check Validity Period
(2) Select the destination gateway.
(2)-1 Press [Change] button.
A list of connectable gateway tag names appears.
(2)-2 Select destination gateway tag name from the list and press [Save] button.
(2)-3 Check selected gateway tag name is shown on the screen.
(2)-1
F050102.ai
(2)-3(2)-2
Figure 5-2 Select Destination Gateway

<5. XS770A Setting> 15
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(3) Write the network conguration to XS770A.
(3)-1 Press [Wirte info. to Sensor] button.
(3)-2 Move the Android device closer to XS770A.
"Network Conguration Completed" message appears after writing the conguration.
And press[Done] button.
F050103.ai
(3)-1 (3)-2
Figure5-3 WriteNetworkConguration

<5. XS770A Setting> 16
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5.2 XS770A Sensor Setting
Specify sensor tag name, sampling data, sending period and transmission mode for XS770A.
Possible and the default value of each item is shown below.
Table 5-1 XS770A Sensor Setting Items
Item Description Default Possible Setting
General
Setting
Sensor Tag Name This is the tag name of Sushi Sensor. Setting this
item is mandatory. blank -
Sending Period This is the sending cycle of sampling data. 2[Hours] 1,10,30[Minutes]
1,2,3,4,5,6,12,18,24,48,72[Hours]
Sampling
Data
Z-axis &
temp
This sets Z-axis and temperature data are sent or
not. Number of axes to be sent is 1 because these
data are put in one packet. (Refer to Section 7.1)
ON ON/OFF
More…
XYZ-axis &
temp
This sets the composite value of XYZ-axis and
temperature data are sent or not. Number of axes
to be sent is 1 because these data are put in one
packet. (Refer to Section 7.2)
OFF ON/OFF
X-axis This sets X-axis data are sent or not. For the
packet format, refer to Section 7.3. OFF ON/OFF
Y-axis This sets Y-axis data are sent or not. For the
packet format, refer to Section 7.4. OFF ON/OFF
Transmission
Mode
High Speed
Mode
For details of this setting, refer to Table 5-2.This
setting is displayed in the Sushi Sensor App if the
Sushi Sensor rmware’s regional parameter is EU.
ON ON/OFF
Axis
Adjustment XY Angle This species the angle of the axis adjustment. 05 degrees increments in the range of -180 to 180 degrees
Sub-band Setting
Specify the frequency band to be used when
sending Sushi Sensor to LoRa Gateway. Set the
same parameter as LoRa Gateway. For details of
this setting, refer to Table 5-3.
This setting is displayed in the Sushi Sensor App
if the Sushi Sensor rmware’s regional parameter
is US.
1All, 1, 2, 3, 4, 5, 6, 7, 8
Unit Setting*1
Acceleration
Unit
Select the acceleration, velocity, and temperature
unit to be displayed on the Sushi Sensor App.
This setting is displayed in the Sushi Sensor App
if the Sushi Sensor rmware’s regional parameter
is US.
gm/s2, g
Velocity Unit in/s mm/s, in/s
Temperature
Unit °F °C, °F
*1: When the Sushi Sensor rmware’s regional parameter is other than US, the units used are as follows.
• acceleration : m/s2
• velocity : mm/s
• temperature : °C
Table 5-2 Transmission mode
Transmission mode Description
High Speed mode is ON The sending period can be set from 1 minute to 72 hours. However, if number of
axes to be sent is multiple, please set the transmission cycle to 10 minutes or more.
High Speed mode is OFF The sending period can be set from 4 hours to 72 hours. There is no limit on the
sending period depending on number of axes to be sent.
If you operate a Sushi sensor at a sending period 4 hours or less, set High Speed mode is ON.
Table 5-3 Sub-band Setting Parameters
Sub-band Setting Parameter Frequency [MHz]
1All* 902.3-903.7
2903.9-905.3
3905.5-906.9
4907.1-908.5
5908.7-910.1
6910.3-911.7
7911.9-913.3
8913.5-914.9
*1: If you select “All” as the sub-band setting, it takes a long time to complete the network join sequence of Sushi sensor.

<5. XS770A Setting> 17
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(1) Check Sensor list registration.
(1)-1 On the start screen of the Sushi Sensor App, press [Sensor Setting] button.
(1)-2 Check sensor tag name to be changed is registered on the list.
Detail of the Sensor list, refer to Table 5-4.
F050201.ai
(1)-2(1)-1
Figure 5-4 Check Sensor List Registration
(2) Display the <Sensor Setting> screen.
A:In the case of the sensor is not registered in the list
(2)-A-1 Press the [Read Setting] button.
(2)-A-2 Move the Android device closer to XS770A to be changed.
<Sensor Setting> screen appears after reading successfully.
F050202.ai
(2)-A-1 (2)-A-2
Figure 5-5 Read Sensor Setting with NFC