YOKOGAWA FA-M3 Vitesse Manual

TI 34M6A82-01E
FA-M3 Training Text
FA-M3 Programming Tool
WideField2 for Ladder
TI34M6A82-01E
2002.11 2nd Edition
Technical
Information

Precautions
The operating information described in this training guide is written for use with the
training system and training kit recommended by Yokogawa. When operating
measurement and control devices for actual plant equipment, be sure to read the
warning labels pasted on the devices and cautionary notes provided in the
instruction manuals, specifications, design guides, operating manuals, etc.

TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
CONTENTS
1. Features and System Configuration............................................................. 1-1
1.1 Features ........................................................................................... 1-1
1.2 System Configuration ....................................................................... 1-3
1.3 FA-M3 Configuration......................................................................... 1-6
1.4 Functional Specifications ................................................................ 1-12
2. Installing FA-M3 Programming Tool WideField2 (SF620-ECW).................... 2-1
2.1 Overview of WideField2.................................................................... 2-1
2.2 Installing and Starting WideField2..................................................... 2-3
3. Basic Operation of FA-M3 Programming Tool WideField2............................ 3-1
3.1 Screen Layout .................................................................................. 3-1
3.2 List of Files....................................................................................... 3-5
4. Creating a Ladder Program.......................................................................... 4-1
4.1 Creating a New Project..................................................................... 4-1
4.2 Creating a New Block File ................................................................ 4-2
4.3 Setting up Communication................................................................ 4-3
4.4 Entering and Editing Instructions ...................................................... 4-5
4.5 Creating a Ladder Program .............................................................. 4-7
5. Ladder Program Training ............................................................................. 5-1
5.1 Training Kit System Configuration..................................................... 5-1
5.2 Exercise 1 (Circuit Design Using Physical Addresses)...................... 5-5
5.3 Exercise 2 (Circuit Design Using Tag Names and Local Devices)... 5-17
5.4 Exercise 3 (Structured Ladder Programming) ................................. 5-28
6. Maintenance Functions................................................................................ 6-1
6.1 Display Alarm.................................................................................... 6-2
6.2 Display System Log.......................................................................... 6-5
6.3 Display User Log .............................................................................. 6-9
6.4 Comparing Executable Programs ................................................... 6-15
7. SAMPLING TRACE ..................................................................................... 7-1
7.1 What is Sampling Trace?.................................................................. 7-1
7.2 Sampling Trace Setup ...................................................................... 7-2
7.3 Sampling Modes............................................................................... 7-3
7.4 Setting Sampling Trace..................................................................... 7-6
7.5 Starting Sampling Trace and Displaying Sampling Trace Results ..... 7-7
8. Appendix...................................................................................................... 8-1
8.1 Special Relay (M) ............................................................................. 8-1
8.2 Special Register (Z) .......................................................................... 8-6
FA-M3 Training Text
FA-M3 Programming Tool
WideField2 for ladder TI 34M6A82-01E 2nd Edition

< Content > i
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
Preface
This book provides an overview of the “Range-Free Multi-Controller FA-M3” and helps
the reader to understand the installation and basic operation of the FA-M3 Programming
Tool WideField2 by operating the training kit.
It is targeted at first time users of FA-M3 with basic understanding of sequence circuits
and Windows concepts. The book should be read together with the other FA-M3
instruction manuals for a deeper understanding of the topics introduced herein.
Please note that the contents of the book are subject to change without prior notice.


Safety Precautions
Operate the training kit carefully during the training.
Please read the other related manuals when designing your system.


Trademarks
MS-DOS, Windows95, Windows98, Windows NT, and Windows2000 are registered
trademarks of Microsoft Corporation. Product names and company names mentioned in
this book are trademarks or registered trademarks of their respective owners.

< Features and System Configuration > 1-1
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1. Features and System Configuration
1.1 Features


Compact yet powerful...
The FA-M3 is a compact PLC that can quickly process, respond and control processes
of varying scales, providing for significantly increased performance and reduced cost of
control panels and machines.
Ultra-high
Speed
Processing
Small
Footprint
147(W) x 100(H) x 88(D) mm
I/O Points
Comparable to
Large PLCs
(8192 points**)
(0.0175 µs per basic
instruction*)
* For F3SP53/58 ** For F3SP58/59


No more worries about memory capacity or performance...
The use of add-on sequence CPUs (with memory) dedicated to sequence control allows
you to write programs without worrying about the number of sequence control steps,
memory capacity, or processing speed. Structured programs to be run on add-on
sequence CPUs are not only easy to read but also yields high performance.
High-speed processing with add-on CPUs
Ordinary PC
FA-M3
Slows down with
increased steps
Stays fast even with
increased steps
Number of steps
Processing time

< Features and System Configuration > 1-2
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00


Control programs that are easy to create and maintain...
The FA-M3 adopts a structured ladder programming approach; ladder programs are
created, edited and maintained as independent blocks, which can be combined as
required. Furthermore, with the use of tag names and other logical signal names, you
can start programming even before determining terminal allocations.
Structured ladder programming
Like a scroll
Ordinary PC
FA-M3
Like a set of files
software
Block 1


Easy remote system maintenance by e-mail...
The FA-M3 supports remote system maintenance and engineering by e-mails. You may
report errors, read from or write to devices, read system and user logs, and monitor a
system using trace functions, all remotely.
Internet

< Features and System Configuration > 1-3
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.2 System Configuration
1.2.1 Unit
A unit is the smallest system consisting of the following modules. Install the modules
below on a base module to compose a unit.
Name Description
Base module Five types are available depending on the number of
modules to be installed.
Power supply module One power supply module is required to be installed
on a base module.
CPU module(s) At least one CPU module is required. Several types
are available depending on the functions to be used.
Input/output module Several types are available depending on the type
and the number of input/output points.
Special module(s) Many types are available such as analog input/output
and communication.
A location where you install a module is called a slot.


Main Unit
A unit with a CPU module is called a main unit.
Install the power supply module in the slot on the left end of the base module and install
the CPU module(s) in the slot(s) immediately to the right of the power supply module.


Subunit
A subunit is an extension unit for accommodating additional I/O modules, and is
connected to a main unit using an optical FA bus module. Thus, a subunit has no CPU
module installed. Up to seven subunits may be connected to a main unit.


Slot Number
Slot numbers represent the slot positions where modules are installed.
A slot number is defined as a 3-digit positive number as follows.

< Features and System Configuration > 1-4
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
FA-M3
Main unit
Subunit 1
Subunit 2
Subunit 3
Subunit 4
Subunit 5
Subunit 6
Subunit 7
CPU module
Add-on sequence CPU
(Up to 3 CPUs)
Fiber-Optic FA-bus 2 module
Slot numbers 001 to 016
001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116
601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616
501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516
401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416
301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216
701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716
Power supply
module
Slot numbers 101 to 116
Slot numbers 201 to 216
Slot numbers 301 to 316
Slot numbers 401 to 416
Slot numbers 501 to 516
Slot numbers 601 to 616
Slot numbers 701 to 716
Power supply
module Power supply
module Power supply
module Power supply
module
Power supply
module
Power supply
module
Figure Slot Numbers
A main unit and a subunit are each provided with an optical FA bus 2 module, and are
connected to each other via the modules with an interconnecting fiber-optic cable. Up to
seven subunits may be connected to a main unit. Each subunit is identified with a
subunit number defined using a rotary switch on the front face of the optical FA bus 2
module.

< Features and System Configuration > 1-5
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00


Restrictions on CPU Module Locations
1. The sequence CPU module that is to be used as the main CPU must be installed in
slot 001 of the main unit.
2. In addition to the main CPU, sequence CPUs may also be installed in slots 002 to
004 of the main unit, acting as add-on sequence CPU modules.
3. Input/Output modules may also be installed in slots 2 to 4. Add-on CPU modules
can only be installed in slots to the left of input/output modules.
Figure Restrictions on Module Locations

< Features and System Configuration > 1-6
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.3 FA-M3 Configuration
1.3.1 Main Unit


 Module Names
Base module
Power supply module
CPU module Input/output and
special modules
Figure External view of FA-M3

< Features and System Configuration > 1-7
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.3.2 Base Module


Overview
The base module is used for holding the different modules. There are five types of base
module: 4 slots, 6 slots, 9 slots, 13 slots and 16 slots modules. Select an appropriate
module type according to your application.
There is no difference between main unit and subunits.


Specifications
F3BU04-0N F3BU06-0N F3BU09-0N F3BU13-0N F3BU16-0N
Number of slots 4 6 9 13 16
Number of I/O slots* 3 5 8 12 15
Power consumption 50mA (5V DC)
Weight 140g 200g 310g 420g 550g
*: The number of I/O slots that can be used when 1 CPU module is installed.


Model and Specification Code
Model Suffix Code Style Code Option Code Description
F3BU04 -0N ….. ….. 4 slots (Number of slots, excluding the
slot for power supply module)
F3BU06 -0N ….. ….. 6 slots (Number of slots, excluding the
slot for power supply module)
F3BU09 -0N ….. ….. 9 slots (Number of slots, excluding the
slot for power supply module)
F3BU13 -0N ….. ….. 13 slots (Number of slots, excluding the
slot for power supply module)
F3BU16 -0N ….. ….. 16 slots (Number of slots, excluding the
slot for power supply module)

< Features and System Configuration > 1-8
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00


External Dimensions
Mounting Width
Model of
Base Module
Full Width
W1 W2 W3 W4
F3BU04-0N 147 138 ….. …..
F3BU06-0N 205 196 ….. …..
F3BU09-0N 322 313 138 …..
F3BU13-0N 439 430 196 …..
F3BU16-0N 527 517 138 313
CAUTION
- Make sure that the total power consumption of all the installed modules does not
exceed the capacity of the power supply module.
- Do not install the F3BU16-0N on the DIN rail.
- The metallic chassis of the base module is connected to the signal ground of the
FA-M3 system.

< Features and System Configuration > 1-9
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.3.3 Power Supply Module


Components and their Functions
F3PU10/F3PU20/F3PU30 Power Supply Modules
The following figure shows the power supply modules with their covers removed.
F3PU26 Power Supply Module
The following figure shows the power supply module with its cover removed.
F3PU16 Power Supply Module
The power supply module supplies 24 VDC to a base module with 4 or 6 slots
(it occupies one slot space).

< Features and System Configuration > 1-10
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.3.4 CPU Modules


Components and their Functions
F3SP21/F3SP25/F3SP28/F3SP35/F3SP38 CPU Modules
The external view of a F3SP53/F3SP58/F3SP59 CPU is shown below.

< Features and System Configuration > 1-11
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.3.5 ROM Packs
A CPU module can be installed with a ROM pack to store programs and device data. If
programs and partial device data are made resident in the ROM, the CPU module
automatically reads the program and device data from the ROM pack at powering up
and executes the program. For the types of available ROM packs and their
specifications, see the General Specifications (GS 34M6C01-01E).
The major functions of ROM packs are listed below.
- Can store both programs and data.
- Programs and data are written using a programming tool (WideField2).
- Can store the following types of information:
Program management information, programs, configuration data, control tables,
timer/counter setting tables and comment management information
- The ROM packs can store 1024 words of data register data.
Figure ROM Pack (RK10-0N)
CPU module ROM pack
How to Install a ROM Pack

< Features and System Configuration > 1-12
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.4 Functional Specifications
1.4.1 CPU Module Types and Performance Specifications
Table List of performance specifications (F3SP



-

S) (1/2)
Specifications
Item F3SP28-3S F3SP53-4S F3SP38-6S F3SP58-6S F3SP59-7S
Control Mode Repeating operations (by stored program)
Input/output control mode Refresh method (direct refresh instruction)
Programming language Structured ladder language and mnemonic language
Number of input/output points 4096 max. 8192 max. (including remote I/Os)
Number of internal relays (I) 16384 32768 65535
Number of shared relays (E) 2048
Number of extended shared
relays (E) 2048
Number of link relays (L) 8192 16384
Number of special relays (M) 9984
Number of timers (T) 1024 2048
Number of counters (C) 1024
Number of data registers (D) 16384 32768 65535
Number of shared registers (R) 1024
Number of extended shared
registers (R) 3072
Number of file registers (B) 32768 262144
Number of link registers (W) 8192 16384
Number of special registers (Z) 1024
Number of labels 1024
Number of input interrupt
processing routines 4
Decimal constants -32768 to 32767 for 16-bit instructions
-2147483648 to 2147483647 for 32-bit instructions
Hexadecimal
constants
$0 to $FFFF (hexadecimal) for 16-bit instructions
$0 to $FFFFFFFF (hexadecimal) for 32-bit instructions
Character string
constants
"AB", etc. for 16-bit instructions
"ABCD", etc. for 32-bit instructions
IEEE single-
precision floating-
point constants
1.23, -3.21, etc. for 32-bit instructions
Approx. -3.4×1038 to +3.4×1038
Constants
Index constants 0 to 2047
Program capacity
(maximum program size that can
be stored in ROM)
254K steps
max.
Total capacity (for program and
tag name combined)
30K steps
max.
56K steps
max.
120K steps max.
360K steps
max.
ROM capacity (for program and
tag name combined) 120K steps max. 360K steps max.
Number of blocks 1024 max.
Basic instructions 37 types
Instructions Application
instructions 329 types
Number of macro instructions 256 max.

< Features and System Configuration > 1-13
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
Table List of performance specifications (F3SP



-

S) (2/2)
Specifications
Item F3SP28-3S F3SP53-4S F3SP38-6S F3SP58-6S F3SP59-7S
Basic
instructions
0.045 to
0.18 µs per
instruction
0.0175 to
0.07µs per
instruction
0.045 to
0.18µs per
instruction
0.0175 to 0.07µs per instruction
Instruction
execution time
Application
instructions
0.18 µs
min. per
instruction
0.07 µs min.
per
instruction
0.18 µs min.
per
instruction
0.07 µs min. per instruction
Special module high-speed read
(HRD)/high-speed write (HWR)
instructions
64 instructions each
Sampling trace Available. Collects and displays statuses of multiple devices for up to 1024
scans.
PC link function support at the
programming tool connection port
Available. The programming tool connection port allows the connection of a PC
or monitor to perform communications equivalent to a PC link module.
User log function Available. A user log instruction is provided to log errors and operation statuses
of a user system.
Number of PC link modules to be
installed 6 max.
Macro instructions Available. Users can create and register user-defined macro instructions.
Scan time monitoring period 10 to 200 ms (user-definable)
Operation at powering up
(including recovery from power
failure)
Automatic start, automatic restart
(power on/off time and instantaneous power failure time are automatically
recorded)
Sensor control function Available. One specific block is executed at higher speed, independent of the
normal scanning period.
Constant scanning 1 to 190 ms (user-definable in 0.1 ms increments)
Self-diagnosis Memory error, CPU module error, I/O module error, syntax check, etc.
Link function FA link, PC link, and remote I/O (optical FA bus and µ bus)
Comment storage function Available for circuit comments, subcomments, and tag name definitions
(including I/O comments)
Other functions
- Online editing
- Forced set/reset
- Clock (year, month, day of the month, hour, minute, second, day of the week)
- Configuration (device capacity, power failure lockup range, latched external
outputs at sequence stop)
- Program protection
- Refresh suspension

< Features and System Configuration > 1-14
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.4.2 Ladder Sequence Device Performance Specifications
Table List of devices
F3SP28-3N/-3S
F3SP53-4H/-4S
F3SP38-6N/-6S
F3SP58-6H/-6S F3SP59-7S
Device Name
Range No. of
points Range No. of points Range No. of points
Remarks
Input relay X
X00201 to
X71664 (not
continuous)
X00201 to
X71664 (not
continuous)
X00201 to
X71664 (not
continuous)
Output relay Y
Y00201 to
Y71664 (not
continuous)
4096 Y00201 to
Y71664 (not
continuous)
8192 Y00201 to
Y71664 (not
continuous)
8192
Available ranges
depend on specific
modules
Internal relay I I00001 to
I16384 16384 I00001 to I32768 32768 I00001 to I65535 65535
Shared relay E0001 to
E2048 2048 E0001 to E2048 2048 E0001 to E2048 2048
Extended
shared relay
Non-
lock-up
type
E
E2049 to
E4096 2048 E2049 to E4096 2048 E2049 to E4096 2048
The default is 0.
Configuration is
required when using
multiple CPU
modules.
Link relay
Non-
lock-up
type
L
L0001 to
L72048 (not
continuous)
8192
L0001 to
L72048 (not
continuous)
16384
L0001 to
L72048 (not
continuous)
16384 Used for FA link
communications
Special relay M M0001 to
M9984 9984 M0001 to M9984 9984 M0001 to M9984 9984
100 µs
timer
T0001 to
T0016
T0001 to
T0016
T0001 to
T0016
Up to 16 timers can
be set up
1 ms
timer
10 ms
timer
Timer
100 ms
timer
Continuous
timer
100 ms
timer
T T0001 to
T2048
T0001 to
T3072
T0001 to
T3072
The number of timers
available depends on
the number of
counters used (C)
(see note)
Counter Lock-up
type C C0001 to C2048
Tota l
2048
C0001 to
C3072
Tota l
3072
C0001 to
C3072
Tota l
3072
The number of
counters available
depends on the
number of timers
used (T) (see note)
Data register Lock-up
type D D00001 to D16384 16384 D00001 to D32768 32768 D00001 to D65535 65535
File register Lock-up
type B B000001 to B32768 32768 B000001 to B262144 262144 B000001 to B262144 262144
Link register
Non-
lock-up
type
W
W00001 to
W72048
(not
continuous)
8192
W00001 to
W72048
(not
continuous)
16384
W00001 to
W72048
(not
continuous)
16384 Used for FA link
communications
Special register Z Z0001 to
Z1024 1024 Z0001 to Z1024 1024 Z0001 to Z1024 1024
Index register V V001 to
V256 256 V001 to V256 256 V001 to V256 256
Shared
register
R0001 to
R1024 1024 R0001 to R1024 1024 R0001 to R1024 1024
Extended
shared
register
Non-
lock-up
type
R
R1025 to
R4096 3072 R1025 to R4096 3072
R1025 to
R4096 3072
The default is 0.
Configuration is
required when using
multiple CPU
modules.
Note: See “Device Capacities and Configuration Limits” on page 1-15.

< Features and System Configuration > 1-15
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
Table Device Capacities and Configuration Limits
F3SP28-3N/-3S
F3SP53-4H/-4S
F3SP38-6N/-6S
F3SP58-6H/-6S F3SP59-7S
Device Name
Initial
value Limits Initial value Limits Initial value Limits
Timer T 1024 2048 2048
Counter C 1024
Number of timers
and counters
combined: 3072
max.
The number of 100-
µs or 1-ms timers is
set to 0 b
y
default.
1024
Number of timers
and counters
combined: 3072
max.
The number of 100-
µs or 1-ms timers is
set to 0 b
y
default.
1024
Number of timers
and counters
combined: 3072
max.
The number of 100-
µs or 1-ms timers is
set to 0 b
y
default.
Shared relay E 0 2048 max. 0 2048 max. 0 2048 max.
Extended
shared relay E 0 2048 max. 0 2048 max. 0 2048 max.
Shared register R 0 1024 max. 0 1024 max. 0 1024 max.
Extended
shared register R 0 3072 max. 0 3072 max. 0 3072 max.

< Features and System Configuration > 1-16
TI 34M6A82-01E 2nd Edition : Nov. 1, 2002-00
1.4.3 Devices


Input Relay (X)
Input relays are used for entering an ON/OFF state of an external device such as a push
button or a limit switch.
X00602
Y00701
Y00702
X00601
Input from an
extemal device


Output Relay (Y)
Output relays are used for outputting the control results of the program to external
devices such as an actuator.
X00602
Y00701
Y00702
X00601
Output to an
external device


Internal Relay (I)
Internal relays are auxiliary relays.
Unlike input/output relays, the internal relays cannot directly input signals from and
output signals to external devices.
Y00701
I0001
X00502 I0002