Zap Zappy 3 Pro-Flex User manual


Table
Table
Table
Table of
of
of
of Contents
Contents
Contents
Contents
Technical Information-- ---------
--
---------------------- 1
Warning Statement- ------------------------------------ -2
Read Before Riding-------------------------------------3
List Of Parts ----------------------------------------------- 4
Front Bar- -------------------------------------------------- 6
Tool
Kits In The
Tool
Bag ------------------ -- ---------- 7
Assembling The Zappy
3
- ----------------- --- -------- --8
Charging The Batteries -------------- -- --------------- 1 2
Riding The Zappy
3
------------------------------------- 1 3
Folding The Zappy
3
- ---------------------------------- -1 5
Maintenance-- ------------------------------------------ -1 7
Wiring Diagram --------- - ------------------------------- 1 8
Trouble Shooting Guide- --------------------------- -- 20
Warranty--------------------------------------- ----------2 2

1
Technical
Technical
Technical
Technical
Technical
Technical
Technical
Technical
Information
Information
Information
Information
Information
Information
Information
Information Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
Model No. ZAPPY
3
PRO-FLEX
Product size
40 L x 27 W x 38 H inch
(102 L x 68 W x 98 H cm)
Type of motor
Permanent-magnet
brushless DC wheel motor
Motor power
Wheel motor
36 V 350 W / 48V 500W
Battery type sealed lead acid battery
Battery capacity 36 Volt 12Ah / 48V 12Ah
Charger 110V-240V, UL approved
Charging time 4-6 hours
Max. speed
Up to 13 MPH ( 22 km/h)
15 MPH ( 25km/h)
Single charge
Up to 17 MILES (28 km)
20 MILES (32km)
Max capacity 220 LBS (100 kg)
Net weight
101 LBS ( 46 kg)
112LBS (51kg)

2
Warning
Warning
Warning
Warning
Warning
Warning
Warning
Warning
Statement
Statement
Statement
Statement
Statement
Statement
Statement
Statement Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX

3
Read
Read
Read
Read
Read
Read
Read
Read
Before
Before
Before
Before
Before
Before
Before
Before
Riding
Riding
Riding
Riding
Riding
Riding
Riding
Riding Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
Check
Check
Check
Check
Check
Check
Check
Check
if
if
if
if
if
if
if
if
all
all
all
all
all
all
all
all
tires
tires
tires
tires
tires
tires
tires
tires
are
are
are
are
are
are
are
are
properly
properly
properly
properly
properly
properly
properly
properly
inflated.
inflated.
inflated.
inflated.
inflated.
inflated.
inflated.
inflated.

4
List
List
List
List
List
List
List
List
Of
Of
Of
Of
Of
Of
Of
Of
Parts
Parts
Parts
Parts
Parts
Parts
Parts
Parts Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX

5
List
List
List
List
List
List
List
List
Of
Of
Of
Of
Of
Of
Of
Of
Parts
Parts
Parts
Parts
Parts
Parts
Parts
Parts Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
1 Throttle
2 Multi-function Instrument
3 B rake lever
4 Alloy handlebar tub
5 Quick release
6 Connecting tube
7 Seat
8 Battery & controller compartment
9 Balancing wheel
10 Footboard
11 Rear wheel
12 Power connecting plug s
13 Allen set screw
14 Front fender
15 Front fork
16 Motor
17 Front wheel
18 Basket
19 Charger port

6
Front
Front
Front
Front
Front
Front
Front
Front
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
1 B rake lever
2 Horn switch
3 Multi-function Instrument
4 Key switch
5Throttle

7
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Kits
Kits
Kits
Kits
Kits
Kits
Kits
Kits
In
In
In
In
In
In
In
In
The
The
The
The
The
The
The
The
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Bag
Bag
Bag
Bag
Bag
Bag
Bag
Bag Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
1 Screwdriver
2 Allen wrench (2.5mm )
3 Allen wrench (3mm )
4 Allen wrench (5mm )
5 Allen wrench (6mm )
6 W rench (8 x 10mm)
7 W rench (16 x 18mm)
8 W rench (16 x 18mm)
9 charger

8
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
1. Unpack the ZAPPY
3
carefully so that you do
not misplace any of the parts.
2. Place the ZAPPY
3
on a flat, level surface.
Block the front up 3.5''. This will make the next
step easier
3. Remove the bolts and nuts from the
connecting tube clamp (B). Place the
connecting tube into the top opening (A) .
After aligning the holes, place the two bolts
through the connecting tube and neck
assembly. Twist the bolts, do not hammer
them through . Tighten these two bolts with the
nuts provided.

9
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
4. The two Allen set screws on the front of the
connecting clamp are for removing any play
after the bolts have been tightened. First, back
off the nuts, second, set the screws, third,
tighten the nuts to prevent the screws from
backing off .
5. Extend the handle bar tube to full upright
position , and slide it into connecting with the
front fork.
Two Allen
set screws

10
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
7. Ensure that the handlebar is facing front, the
brake on the left side and the throttle on the
right , then tighten the handlebar tube collar
clamp using the enclosed 5mm wrench
8. Plug in the two power connecting plugs into
the sockets. The design of each plug and
socket is different. Connect the ones which
best fit each other to finish the assembly.
9. Match the pins of the plugs to the holes of the
sockets. Note the alignment notches.

11
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
Assembling
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
NOTE
NOTE
NOTE
NOTE : Handle bar height adjustment. Handle
bar height can be easily adjusted by opening the
quick release on the handlebar tube to preferred
height, then firmly closing quick release.

12
Charging
Charging
Charging
Charging
Charging
Charging
Charging
Charging
The
The
The
The
The
The
The
The
Batteries
Batteries
Batteries
Batteries
Batteries
Batteries
Batteries
Batteries Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
●Before you ride the ZAPPY
3
for the first time you
must charge the batteries for 4-6 hours using only
the supplied charger.
●
To
charge the batteries, plug the charger into
the charger socket located on the rear side of the
battery/ controller compartment. Then plug the
charger into a wall outlet.

13
Riding
Riding
Riding
Riding
Riding
Riding
Riding
Riding
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
●Once you have completed the initial charge you
are ready to ride. Remember, this is not a toy. The
ZAPPY
3
can reach speeds up to 13 mph / 15 mph
depending on the terrain and the weight of the
rider.
You
must wear a helmet and protective pads.
Be aware of all local laws and ordinances that
govern and/or restrict the use of powered
scooters. The laws and ordinances vary greatly
from municipality to municipality. It is your
responsibility to know and abide by your local
restrictions.
●
To
ride, plug the key into the key switch and turn
the key in clockwise direction till the first click. The
battery gauge will be illuminated indicating that
the battery is in operation. If you want to turn on
the front light, please turn the key to the second
click in clockwise direction.
●Hold onto the front bar with both hands. Your
left fingers will control the brakes and your right

14
Riding
Riding
Riding
Riding
Riding
Riding
Riding
Riding
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
hand will control the throttle . As you turn the
throttle to wards yourself, the speed will be
increase d . Release the throttle and apply the
brake to stop the scooter. You will control the
speed of the scooter by using both the throttle
and the brake. When the brake handle is
squeezed it cuts power off the throttle.
NOTE
NOTE
NOTE
NOTE 1
1
1
1: WARNING: Never try stunts . Always
maintain a safe speed.
NOTE
NOTE
NOTE
NOTE 2
2
2
2: When scooter is parked, please turn off
the power and take off the key, this will avoid
anyone from accidentally turning the throttle
causing the scooter to speed forward. Failure to
do this could lead to an accident.
NOTE
NOTE
NOTE
NOTE 3
3
3
3: If you need to stop in an emergency or
kill power quickly, you can turn the key off.

15
Folding
Folding
Folding
Folding
Folding
Folding
Folding
Folding
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
1. Turn off the key switch
2. Press the quick release to bottom.
3. Lift the clip bar, at the same time pull the
handlebar tube.

16
Folding
Folding
Folding
Folding
Folding
Folding
Folding
Folding
The
The
The
The
The
The
The
The
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
Zappy
3
3
3
3
3
3
3
3
Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
4. Lift the connecting tube (which is also
attached to the handlebar tube).
5. C arefully place the handlebar tube on the
footrest frame

17
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
Battery:
Battery:
Battery:
Battery: (for professional use only)
The ZAPPY
3
Pro-Flex is powered by three /four 12
volt, rechargeable batteries housed in a single
compartment. Other than recharging, these
batteries need no maintenance.
To
prolong
battery life, recharge the battery after each use.
You
must also charge your ZAPPY
3
Pro-Flex if it
has not been used for 30 days or more. If you
need to replace the battery pack, it is located
inside the battery compartment on the footboard.
To
get to the battery pack, remove the
compartment cover by loosening the screws.
To
remove the batteries disconnect the wires from
the battery terminals. Replace the battery pack
with a new one and reconnect the wires. Follow
the instructions on charging batteries to charge
the new batteries.

18
Wiring
Wiring
Wiring
Wiring
Wiring
Wiring
Wiring
Wiring
Diagram
Diagram
Diagram
Diagram
Diagram
Diagram
Diagram
Diagram Z
Z
Z
Z APPY
APPY
APPY
APPY
3
3
3
3
PRO-FLEX
PRO-FLEX
PRO-FLEX
PRO-FLEX
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