Zap Zarino User manual

TM
Ride the Future
TM
Owner's Manual
Operation and Maintenance Instructions
We strongly recommend that you read this entire
manual before using your vehicle for the first time

2
Contents Page
General Instruction before riding Page 3
Point Inspection Page 4
Assembly Instructions Page 5
Technical Specifications Page 6
Parts List Page 7
Front Display Page 8
Ignition Key Positions Page 9
Handle Bar Controls Page 10
Power Boost Button Page 11
Accelerating & Braking Page 12
Battery & Charging Page 13
Performance Page 14
Maintenance Page 15
Maintenance Schedule Page 16
Frequently Asked Questions Page 17, 18 & 19
Special Maintenance Warning Signals Page 20
Troubleshooting Page 21 & 22

3
General Instructions Before Riding
1) To ensure the vehicle is functioning correctly, do a quick check of the
vehicle’s tires and check that the brakes are working. (For more
detailed maintenance instructions see the Maintenance Schedule).
Your vehicle has been thoroughly checked by our engineers before
delivery but on the spot checks are equally important.
2) When the key is inserted and turned to the "ON" position, the power
indicator will illuminate. If current drain is over 60A, the power will be
automatically cut off to avoid over-heating. Wait for one minute and
then press the red button (see pg.7) to restart the vehicle.
3) To avoid unplanned acceleration, always turn the key to the “OFF”
position before dismounting or leaving the bike unattended.
4) SAFETY NOTICE: Be sure that you are seated on the bike and
stands are clear of the floor before touching the throttle handle. If
you twist the throttle before you are ready to go or while you are
mounting the bike it may run away from you and could lead to an
accident.
5) This vehicle may be ridden in wet conditions, but be sure to avoid
soaking it during cleaning to avoid damaging any of the electric
components.
6) The vehicle should not be left in strong, direct sunlight for long
periods as some of the electric components may overheat.
7) Motorcyclists must abide by the same traffic rules and regulations as
other motorists. Before taking your motorcycle on a public road, be
familiar with traffic rules and regulations and any special
requirements for motorcycles.
8) Never drink and ride. Alcohol slows reflexes and greatly limits your
ability to operate a motorcycle. Even a very small amount of alcohol
will reduce your ability to operate a motorcycle safely.

4
Point Inspection before every use
Item Action
Front Brake Squeeze right hand brake and push the vehicle to
see whether it rolls easily. If it does, then the brake
must be tightened. Tighten the bolt until the vehicle
will no longer move with the brakes applied.
Rear Power/Disc Brake
Listen for any noticeable grinding or squealing from
the tires while the brake is applied. If so, contact
the supplier.
Brake Fluid Check fluid gauge on the left handlebar to ensure
that the brake fluid is above the indicated level. If
not, top it up with a good brand of brake fluid.
Electric Switch Handle Turn Throttle counter clockwise then release; the
Throttle should spring back to stop position. If not,
contact your supplier.
Tires Check the tire pressure is 36 PSI
Controller/ Motor Check the usage and condition
Battery Check the power level by looking at the gauge or
with a voltage meter (26V-12V).
Signal Check to make sure your lights are working.
Nuts and Bolts Check to make sure that all nuts and bolts are
tightened and secured.
Important Notes
1. Regularly perform a routine maintenance check. Doing so will help
protect yourself and your vehicle.
2. If any parts are damaged, whether normal or abnormal, please check
with the supplier before riding.

5
Assembly Instructions
Installing the mirrors
1. Mirrors can be easily fixed to the handle bars between the grips and
the brake handle.
2. Screw in the mirror clockwise. The mirror that goes on the left
controller is curved to the left and the mirror that goes on the right
controller curves to the right.
3. Secure mirror by tightening the bolt.
4. Clean and adjust both mirrors before you ride. Adjust each mirror so
you can see the lane behind you and as far as possible the lane next to
you. When the mirror is properly adjusted you can see the edge of your
arm and shoulder.

6
Technical Specifications
Motor Power 1500W / 2000W Brushless Hub Motor
Battery DC 48V, 38Ah/DC 60V, 20Ah with the green saver ( silicone
power) batteries
Charger 5A,110V~250V/50 Hz ~60Hz
Charging Time 6~10 Hours
Life of Battery 400 Deep Cycles
Wheelbase 10 Inches
Torque 18.45 Foot Pounds
Top Speed 31 mph (50km/H) for 1500W Motor and 40 mph (65km/H) for
2000W motor
Single Charge Max 55 miles (90km) based on 38AH battery, depending on
Terrain and Load
Climbing Capacity 1:5 gradient
Maximum Weight Capacity 282 lbs (128kg)
Tire Front:3.50-10.00 Inch 8PR Rear:3.5-10.00 Inch 8PR, tubeless
tires
Gross Weight 253 (115kgs) with 38AH48V battery and 238 lbs (108kgs) with
20AH60V battery
Net Weight 154 lbs (70kgs) (not including the battery)
Battery Weight 99lbs (45kgs)
Product Size L 70” x W 27” x H47”
Brake System Front: Disk /Back: Drum

Equipment Location
High Beam
Indicator
Turn Signal
Indicators
Diagnosis Light
DBI “Digital Battery
Indicators” System
Speedometer
Odometer
Front Panel
Rear Brake Front Brake
High/Low Beam Throttle
Turn Signals Lights On/Off
Horn High Speed
Mode
Left Handlebar Right Handlebar
Throttle
Lights -On/Off
Economy Speed Switch
High Speed Switch
Kick Stand Seat Lock
(this automatically Use key to
cuts off the power release seat
so the bike will
remain stationary)
Seat Storage Charge Plug
Charger, tools, etc inside Located under seat
Rear View Mirrors
7

Rear Power
Drum Brake
Turn Signal
Lamps
Head Lamp
Front Mud
Fender
Front Disk
Brake
Front Wheel
Bike Lift/
Rear Box Shelf
Rear Suspension
Rear
sTurn Signal
Tail Lamp
Center Stand
Aluminum Alloy
Hub Motor
Digital Controller
Silicon Power Batteries
Part Item Function
AHead Lamp Light Light is illuminated when switch key and head lamp are ‘ON’
BPower Light Motorcycle is ‘ON’ when it is illuminated
CIndicator Light is on when indicator is on
DSpeedometer Indicates speed
EOdometer Indicates mileage
FCritical Battery Red light is illuminated when the battery is discharged
GLow Battery Yellow light is on when battery is low
HFull Battery Green light is illuminated when battery is full
ICurrent Meter Shows Amperage being used
8

9
Ignition Key Position
Key
Position
Description
On Key cannot be taken out when power is on.
Off Key can be taken out when power is off
Lock handle
bar
To prevent theft, turn the Handle Bar to the far left
and turn the key into the lock position. The key can
be taken out when handle bar is in the lock position.
Opening the
seat
Use the key in the slot on the side of the bike to
release the locking mechanism of the seat.

10
Left handle bar controls
Headlight Switch High Beam – Push switch up
Low Beam – Push switch down
Horizontal Switch Left Turn Signal – Slide switch to the left
Right Turn Signal – Slide switch to the right
Turning off Signal – Press central release button
Horn Button Sounds Horn – Push red button on the left.
Rear Brake Lever When Brake Handle is compressed the rear wheel
will slow to a stop and power will be cut off. Power
will flow once lever has been released.
Right handle bar controls
Front Brake Lever
When brake handle is compressed the front wheel will
slow to a stop and power will be cut off. Power will flow
once lever has been released. To start, turn the throttle
counter clockwise.
Throttle Turn throttle counter clockwise to increase speed.
Parking Lights The dashboard lights, headlight, and taillight will turn
on when the switch is in the middle position.
Head Light The dashboard lights, headlight, and taillight will turn
on when the switch is in the left position.

11
Accelerating and Braking
Throttle Tips
1. Turn the key to the ‘ON’ position, and turn the Throttle gradually to
accelerate.
2. To prevent losing control of the vehicle, please turn the Throttle slowly
until the speed increases.
3. Do not turn the Throttle until you are in the position to drive.
4. To stop, release the throttle and apply the front and rear brake
simultaneously.
5. To move, release the brakes and turn the Throttle gradually.
6. The Brushless motor makes a small electromagnetic noise when
turning the Throttle to start. This is normal.
7. Please, for your safety and security, take the key out when you are not
riding.
Braking Tips
1. For safety, this vehicle has a circuit brake system. When the front and
rear brake is applied, the controller will disable the circuit; release the
throttle back to the start position then accelerate again.

12
Battery Gauge and
Charging Instructions
Color Description
Green While riding, when the battery is fully charged the gauge
light will be green.
Green (2
nd
) This light indicates that the battery is 75% of full charge
Yellow When power is low (around 50%) the battery gauge will turn
to yellow.
Red When the battery is discharged the battery gauge will be
red, and the motor will be automatically cut off. This means
that there is less than 25% charge remaining. You should
push the green button and drive slowly if you want to
maximize the distance you can travel at this time.
Charging
♦The battery for this vehicle is a sealed, maintenance free D/C battery.
The owner must use the factory-supplied charger with an 110V (or 240V)
outlet.
♦Turn off all switches while charging the battery. Plug one side to an
110V (or 240V) outlet and the other to charging plug on the vehicle
(located under the seat- looks like a kettle socket).
♦The average charging time is 8 hours (90%) for the 2500W. To fully
charge battery, charging time will be 10 or 4 hours.
♦After charging, turn the ignition to the ‘On’ position and unplug the
charger from both sides.
♦To keep the battery in good condition, charge it after each use. Please
charge the battery fully once a month, even when the vehicle has not
been ridden.
♦The range with silicon battery is 60kms and lithium battery is 70kms.
Battery Longevity
The driver should, if possible, charge the scooter after every trip as this will help the
battery’s life. The life of the Green saver battery is 400 deep cycles (100%
discharged), but if you charge the battery every time or when its capacity falls below
50%, the battery life will be greatly increased. Therefore we advise the rider to
charge the bike as often as possible.

13
Performance
1. The distance and speed depend upon various elements of the rider’s
style and the road conditions. A 20mph constant speed will ensure
the longest range but our figures include going flat out too. Other
factors include weather, vehicle condition, and battery charge.
Drivers must be cautious when driving on rough roads, in poor
weather, or when the battery charge is low.
2. This vehicle has a circuit brake system to protect the vehicle when
the brake is applied;
3. After each trip, the driver should turn off the vehicle, take out the key
and charge the battery. This battery does not have memory (i.e. you
do not have to run it down completely to achieve a good charge. On
the contrary, regular charging will lengthen the life of the battery) and
can be charged at any time in the cycle of the battery.
4. Always check the battery gauge while you are riding and be sure that
it does not get too low too often.

14
Maintenance
This electric motor bike represents a new generation of
environmentally friendly two-wheeled transportation. Therefore, good
maintenance will play a major role in keeping your vehicle in good
working condition and prolonging the life of the batteries. Please
follow these suggestions:
•To prevent rust always keep your vehicle dry and clean.
•Regularly check the front and rear tires, suspension and body frame
and all fasteners.
•When riding in rain do not go through deep puddles or muddy areas;
excessive water will cause the motor and other electrical
components to suffer undue harm.
•To prevent rust from forming on the vehicle, avoid parking your
vehicle in high humidity and corrosive areas.
•To avoid damage to the electrical parts of this vehicle, especially the
controller, do not park the vehicle in direct sunlight or in heavy rain.
•Due to the complexity of the electronic manufacture of this vehicle,
customers should never attempt to take out any of the parts, or
attempt major maintenance without consulting the supplier (this will
invalidate the warranty).
•Never overload and ride the vehicle for an extended period of time,
prolonged use with excessive weight could cause serious damage to
the electronic and mechanical parts.
•Always check your vehicle and perform necessary routine
maintenance - tires, brakes, nuts and bolts.
•For your safety, perform routine maintenance on your vehicle. This
will lower the potential for damage.

15
Maintenance Schedule
Mileage
400
1000
2000
3000
4000 5000 6000 Maintenance
Battery
C C
Charger C C
Tire
Pressure
C C C C C C C A
Tire
Wear C
Brake
System C C C C A
Brake
Pad A
Nuts
and
Bolts T T T
Mileage
7000
8000
9000
10,000
11,000
12,000
Maintenance
Battery
C C
Charger C C
Tire
Pressure
C C C C C C A
Tire
Wear C C
Brake
System C C C A
Brake
Pad A A
Nuts
and
Bolts T T
A: Adjust C: Check T: Tighten

16
Frequently Asked Questions
1. Fully charged, what is the range of the electric vehicle?
A. The Range is affected by the weight of rider, the type of terrain and the
speed at which the vehicle is driven. Under optimal conditions (push red
button and keep a steady 20mph rate speed), a range of (110 km) has
been recorded on a single charge.
B. See the specification sheet for the full range and speed of the models.
2. Is riding an electric vehicle a comfortable riding experience?
A. Riding an electric vehicle
is indescribably more comfortable than
riding a gasoline motor vehicle
. The silence and the smoothness of a
direct drive electric-motor-powered vehicle
are incomparable.
B. .Quick accelerating---speed from 0 to 38 mph (62km/H) takes
only 5
seconds (with the EFV 200)
3. Do you have to warm-up the electric vehicle before riding it?
A.
When the driver turns the ignition key, three beeps will immediately
follow telling the driver that the vehicle
is ready to drive. There is
absolutely no warm-up time needed. Just turn the key a
nd you are ready
to go. It cannot be any easier.
4. What about maintenance?
A. This motor bike is designed for minimum maintenance. Considering
the fact that this vehicle
has no combustion engine, no transmission, no
belts, no chains, no gasoline, no
lubricants, no ignition plugs, no
carburetor, etc. Modular designed components are practically
maintenance free. The unique design of the direct drive system and the
total absence of belts or chains make this vehicle
much easier to
maintain than other ele
ctric scooters. Practically any scooter dealer can
do most of the maintenance that may be required. The brushless motor
is precisely that so there is never a need to change the brushes.
5. What about parts, is it a problem getting parts for the Zapino?
I. ALL parts can be purchased directly
from the supplier including
batteries, tires, bulbs, body shells, seats etc.
II.
We supply a one year warranty for all parts (subject to due care from
the driver) excluding batteries (3000km) and tires.

17
6. Can the electric vehicle
be cleaned or washed with water without
any concern?
A. Due to its Direct Current source and 48V / 60
V system design, there
is no danger when the vehicle gets wet.
B. However, one should be careful not to pour water directly
into the
charger outlet, the controller and the internal battery set when
washing or cleaning.
7. Do you need to wear a helmet to drive the electric vehicle?
A.
For safety reasons we always advise the use of a helmet. However,
local law dictates whether or not riding vehicle law obligates a helmet.
8. Is it easy to recharge the batteries?
A.
Yes, it is very easy. The user just needs to insert the input plug of the
Battery Charger into any regular wall outlet of AC110V (or AC220V) and
the output plug into the inlet on the right rear side of the vehicle
, which is
clearly marked. This will start to recharge the batteries. Daily charge of
the battery will lengthen its life cycle, up to 1000 deep charges from 400
occasional charges.
9. How long will the batteries last, what is the batteries life cycle?
A.
The battery's life cycle will be reduced or damaged if an insufficient
charge level is retained for a long period of time. Depending on the
user's operation, between 400 and 1000 cycles. Normally
the batteries
should last between two and three years if the user charges it regularly.
10.How can I know the batteries condition and energy level?
A.
The display panel includes a row of LED lights, which clearly indicate
the power level of the batteries in your vehicle.
I. FULL: First green light is on.
II. 75% FULL: Second green light is on.
III. 50%
LEFT: Yellow light is on and you also hear a Warning Beep (At
this level, charging is highly recommended).
IV. Low 25% LEFT : Red light is on (Immediate charging is necessary).
11.If one of the batteries has a problem do I need to change all the
four batteries?
A.
Not necessarily. Simply check the condition of all four batteries and
only replace the battery which shows lack of charge.
12.Can a rider get burned while riding the electric vehicle?
A. Riders will not get burned from riding the electric vehicle. The vehicle
does not have an exhaust pipe like in gasoline scooters. Nothing heats
up.

18
13. Why is this product the best available in the world today?
It has a Brushless motor. We emphasize "brushless" not just because this
is the latest technology, but because these permanent magnet motors are
supremely reliable! These more expensive motors produce high torque at
low speeds, keeping an acceptable balance of torque and energy across the
whole speed range. In addition to not wasting energy at idle, the motors
offer the advantage of using the permanent magnet motor's energy recovery
capability during deceleration (regenerative braking), so the batteries
recharge during deceleration. Often other types of electric vehicles on the
market today will still use sealed brush-type motors that are dependant
upon brush life that build up brush dust (residue) and susceptible to wear
over time which may affect maximum speed and electrical noise or become
problematic in other ways. Because these brush-type motors are sealed, it
often takes an expensive motor replacement to get them working again.
14. What is the Manufacturer Warranty?
ONE YEAR unlimited mileage warranty for all parts except batteries
(3000km) and tyres. This warranty is subject to the
customer/rider/owner taking due care and maintenance of the vehicle at
all times.

19
Special Maintenance Warning Signals
If the Zapino is not working, look at the trouble light (break down lights)
above the speedometer, as follows:
•Flash 2 or 3 times, problem is with brake (brake cut off)
•Flash 4 times, problem with throttle, it didn't come back to position.
•Flash 5 times, problem with throttle, throttle is broken
•Flash 6 times, problem with voltage, too low voltage on battery.
•Flash 7 times, problem with voltage, too high voltage on battery.
•Flash 8 times, problem with motor, hall inside broken.
•Flash 9 times, problem with motor, wrong motor (48V and 60V have
been confused).
•Flash 10 times, overheat protection, leave to cool.
•Flash 12 times, problem on controller current sensor.

20
Troubleshooting
Problem Condition Check Solution
1. Power
indicator light is off
while riding.
1. Check power
connection and
battery level.
1. Fasten
connections.
2. Indicating
light on motor is not
illuminated.
2. Check battery
and motor
connection.
2. Recharge
battery.
3. Assess the
weather for humidity.
3. Loosen
connection and
wipe down with a
damp rag and dry
and fasten again.
Contact the
supplier.
4. Check
regulator.
4. If there is
any corrosion
replace. Contact
the supplier.
When I turn my
vehicle on nothing
happens.
5. Battery level is
low.
5. Change or
replace damaged
part. Contact the
supplier.
1. Check the grip
for damage
1. Use a flat
head screwdriver
to adjust the gap
between the rubber
handle and the
cover.
2. Check the
Throttle spring.
2. Readjust the
Throttle spring
position. Contact
the supplier.
The Throttle does
not work or switch
on, the vehicle
moves without
acceleration.
The Throttle does
not return to stop
position.
3. The Throttle
handle is loose.
3. Lubricate the
Throttle spring.
Contact the
supplier.
The batteries do not
take a charge.
Charger light is off 1. Check the
charger plug position.
1. Check by
unplugging charger
and plugging in
again.