ZKTeco CMP-100A User manual

1F16 Quick Start Guide
User Manual
Version: 1.0
Date: May 2019
CMP-100A

I
Contents
1 Performance Features of the Product..............................................................................................................................................................1
1.1 Movement features......................................................................................................................................................................................1
1.2 Control System................................................................................................................................................................................................1
1.3 Safety Features.................................................................................................................................................................................................2
2 Product Specifications and Structural Parameters..................................................................................................................................3
2.1 Specifications....................................................................................................................................................................................................3
2.2 Technical Specifications.............................................................................................................................................................................3
2.3 Working Principle...........................................................................................................................................................................................3
2.3.1 Movement Structure....................................................................................................................................................................4
2.3.2 Description of Spring Pull Holes...........................................................................................................................................4
2.4 Product Dimensions ....................................................................................................................................................................................6
2.5 Wiring Diagram ...............................................................................................................................................................................................7
3 Installation and Commissioning..........................................................................................................................................................................8
3.1 Installation Instructions .............................................................................................................................................................................8
3.2 Specific Operation.........................................................................................................................................................................................8
4 Operation and Maintenance Instructions..................................................................................................................................................10
4.1 Operation Instructions ............................................................................................................................................................................10
4.2 Safety Precautions......................................................................................................................................................................................10
4.3 Maintenance Instructions .....................................................................................................................................................................10
4.4 Fault Analysis and Troubleshooting................................................................................................................................................ 11

CMP-100A User Manual 1
1 Performance Features of the Product
1.1 Movement features
The product adopts a non-constant speed operating mechanism to make the gate bar start slowly, run quickly,
and stop slowly and to eliminate the shaking brought by start and stop of the gate bar. This extends the
service life of the product.
The product adopts a high-load mounted bearing, which makes the movement part more steady.
The mechanical limit is adjustable, which makes installation and commissioning more convenient and quicker.
The product adopts a high-sensitivity limit switch, which controls accurate rise and fall of the gate bar
momentarily.
The integrated turbine worm drive and deceleration asynchronous motor features smooth transmission, low
noise, and compact structure.
The motor is designed with an intelligent overheating protection system. When the product is frequently used,
the protection system controls temperature rise of the motor, which makes the motor less likely to be burned.
The manual gate opening mechanism enables the hand wheel of the motor to automatically lift and lower
the gate bar in the case of power failure.
1.2 Control System
The product adopts a digital chip technology and integrates the anti-smash, ground sensing, and IC interfaces,
thereby providing high stability and zero misoperation probability. The product is specially designed with a
delay protection function, which provides a dual control effect.
The product adopts rise and fall timeout and motor overheating protection to prevent the gate from being
damaged.
The product adopts an imported high-power relay to ensure that the barrier gate is operating reliably.
The product adopts an imported photoelectric isolation protection circuit to ensure complete signals and
resistance to strong interference.
The product integrates a high-performance wireless remote control receiving module with one million groups
of learning codes to ensure stable operation.

2CMP-100A User Manual
The product adopts a unique arc-extinguishing circuit to guarantee the service life of the control panel.
The product adopts an imported transformer with a magnetic core, which enables the product to work stably
in an outdoor wet environment.
1.3 Safety Features
Rebound upon resistance (pressure wave anti-smash): If the gate bar encounters blocking from external force,
the gate bar is automatically lifted to avoid damage caused by mistake.
Ground sense anti-smash: During fall of the gate bar, if a ground sense signal is received, the gate bar is
automatically lifted and does not fall during the trigger period. After the ground sense signal recovers, the
gate bar automatically falls to ensure safety.
Opening prioritized anti-smash: In the case of any emergency during fall of the gate bar, the gate bar executes
the gate opening operation so long as a gate opening signal is received no matter what the operating status
is.
Rubber strip anti-smash: The gate bar is equipped with a rubber strip, which can mitigate the loss caused by
accidents.

CMP-100A User Manual 3
2 Product Specifications and Structural Parameters
2.1 Specifications
Gate Bar
Length
Limit
(m)
Bar Rise
Duration
(s)
Bar Fall
Duration
(s)
Duration of a
Rise and Fall
Cycle
(s)
Height
Between the
Bar Center and
the Ground
(mm)
Body
Weight
(kg)
Body Dimensions
(mm)
6 6 6 12 830 45 350 x 280 x 1020
4.5 3 3 6 830 45 350 x 280 x 1020
3 3 3 6 830 45 350 x 280 x 1020
2.2 Technical Specifications
Input voltage
AC 220/110 V, 50/60 Hz
Rated power
90 W
Operating temperature of the motor (°C)
-30°C < C < 80°C
Chassis weight
55
Protection grade
IP44
Height Between the Bar Center and the Ground
830
Remote control distance
Not shorter than 30 m
2.3 Working Principle
The mechanical power produced by the motor drives the output shaft through the turbine and worm reducer and
transfers motion to the handle of the bar through a plane four-bar mechanism. Through a magnet induction switch,
the locations of the gate bar in the horizontal and vertical states during operation are accurately determined to
realize control over the gate bar.

4CMP-100A User Manual
2.3.1 Movement Structure
2.3.2 Description of Spring Pull Holes
A balanced tension spring is installed inside the chassis, which is used to balance the weight of the gate bar. During
commissioning and installation, according to the length (6 m, 5 m, or 4 m) of the gate bar, the arm of force
between spring pull holes and the main shaft and the spring tension can be changed to make the gate bar achieve
balance without the need to replace the spring. When the length of the gate bar is changed, adjust the pull hole of
the spring again, as shown in the figure.
Pull holes of the spring, as shown in the figure below:

CMP-100A User Manual 5
Arm hole for a 6m bar
Arm hole for a 5m bar
Arm hole for a 4.5m bar
Arm hole for a 4m bar

6CMP-100A User Manual
2.4 Product Dimensions

CMP-100A User Manual 7
2.5 Wiring Diagram

8CMP-100A User Manual
3 Installation and Commissioning
3.1 Installation Instructions
Open the packing box and count spare parts delivered with the product based on the accessory list.
Determine the installation position of the barrier gate according to the left and right directions of the gate
and actual conditions of the installation site. If the foundation is not concrete foundation or the barrier gate is
installed on a slope, you are advised to lay a concrete foundation and ensure that the foundation is firmly
combined with the base and the perpendicularity between the body of the barrier gate and the horizontal
plane is lower th an 1.
According to the location of the control room or watch house and relevant regulations in GB232
Code for
Construction and Acceptance of Electric Equipment Installation Engineering
, deploy the power cable and
control cable (it is recommended that the power cable and control cable are deployed in different cable
pipes).
Install expansion screws (depending on actual accessories in the list) in the position for installing the barrier
gate and firmly fix the barrier gate before using it.
Roll the gate bar to the horizontal position by using the handle, determine the position for installing the fork
bar at the tail of the gate bar, and fix the fork bar using screws (this operation is not required if no fork bar is
provided).
According to the wiring diagram, connect the power cable and related control cables to the control panel of
the barrier gate, fasten the cables, and perform commissioning.
Note: The preceding operations are performed under the power-off condition.
3.2 Specific Operation
(1) Embedding Cables
According to customer requirements, determine the position of the chassis. If the foundation needs to be
concreted, complete concreting in advance (the dimensions of the foundation must be 100 to 150 mm larger than
the dimensions of the barrier gate). Embed cables or dig a cable trench to bury cable pipes between the central
point of the chassis position and the control room or watch house, guide the 3x1.5 mm2 power cable and 4x0.5

CMP-100A User Manual 9
mm2 control cables used for the product through the pipes (when wireless station control is provided, the cables
do not need to be embedded), and backfill concrete.
(2) Fixing the Chassis
Place the chassis in a fixed position, open the door of the chassis, and mark the center of the screw hole on the
baseplate of the chassis and the edge of the base of the chassis. Move the barrier gate away and drill holes
vertically on the marked screw holes (the size of the drill bit must match the expansion bolts delivered with the
product). The hole depth must meet the length of the expansion screws. Move the chassis to the original position,
install and fasten the expansion screws.
(3) Installing the Gate Bar
After the chassis of the barrier gate is fastened, install the gate bar in the position of the bar handle, fasten the gate
bar using the screws delivered with the product, and determine that the gate bar does not tilt. To install the fork bar,
after debugging the horizontal and vertical states, roll the gate bar to the horizontal position by hand, determine
the position for installing the fork bar at the tail of the gate bar, and fix the fork bar using screws (this operation is
not required if no fork bar is provided).
(4) Installing Peripheral Equipment
After the barrier gate is firmly installed, connect cables for the chassis and connect control cables for related
peripheral equipment by following the wiring diagram of the control panel of the barrier gate and perform related
commissioning.

10 CMP-100A User Manual
4 Operation and Maintenance Instructions
4.1 Operation Instructions
Before using the product, be sure to check whether the supply voltage matches the product, that is, 220 V ±
10%. Considering under-voltage in some regions, the product can still maintain reliable working performance
when the voltage drops to as low as 180 V.
To open the gate bar, press the remote controller or the “Rise” button on the remote controller. The gate bar
rises automatically and stops automatically after it arrives in the specified position.
To close the gate bar, press the remote controller or the “Fall” button on the remote controller. The gate bar
falls automatically and stops automatically after it arrives in the specified position.
During fall of the gate bar, if a vehicle or person passes by the barrier gate, press the “Rise” button. The gate bar
immediately runs towards the rise direction. Or press the “Stop” button. The gate bar stops. (Note: When the
product is working properly, do not press the “Stop”button.)
When power failure occurs, if the gate bar is in the horizontal state, open the door of the chassis and roll the
gate bar upward by using the handle. After the power supply recovers, directly press the “Fall”button. The gate
bar falls automatically and recovers.
4.2 Safety Precautions
To guarantee safe use of the product, the power supply for the product must use a socket that provides
leakage protection.
Operators must pay attention to the following: Do not place any article under the gate bar; do not make any
vehicle, person, or animal pass by the gate when the gate bar is operating.
4.3 Maintenance Instructions
Wipe off dust and oil stains on the surface of the chassis using a soft fine cloth and keep the surface of the
chassis clean.
Regularly check whether cable connections on the control panel are not loose or the contact is proper and

CMP-100A User Manual 11
keep control equipment in a ventilated and dry place. Do not wash the product using water or soak the
product in the water to guarantee stable performance of the product and increase the service life of the
product.
Regularly check connections of the connecting parts and movement parts of the barrier gate and fasten the
parts that are loose.
Regularly check the balanced spring and ensure that the spring is not broken or does not crack.
Regularly check that oil leakage does not occur on the reducer.
Regularly check the connection of the system protection ground and ensure that the system protection
ground contacts reliably.
4.4 Fault Analysis and Troubleshooting
If any fault occurs after checking the preceding items, contact us immediately.
Fault Cause Test Method
Test
Result Solution
The gate bar cannot
rise or fall.
(1) Check whether the power socket provides 220 V
voltage by using an electroprobe or the 250 voltage
range of a multimeter.
No Check the mains supply.
(2) Power off the product and test both ends of the
pow
er plug to determine whether they are
connected by using the Rx1 range of a multimeter. If
they are not connected, the fuse or power
transformer fails.
No Replace the fuse or
controller.
(3) Power off the product and test the red, white, and
yellow wires
of the motor by using a multimeter to
determine whether 15 Ω to 30 Ω resistance exists.
Yes Replace the motor.
(4) Power off the product and test the blue, green,
and gray leads by using the Rx1 range of a
multimeter to determine whether 15 Ω to 30 Ω
resistance exists.
Yes Replace the travel switch
or underground cable.
(5) Measure the temperature of the motor by using a
thermometer to determine whether the
temperature is above 130°C.
Yes Start the product after
the motor cools down.

12 CMP-100A User Manual
(6) Open the cover of the chassis and check whether
parts of the crank-
connecting rod mechanism are
stuck or whether lack of solder exists.
Yes
Replace damaged spare
parts or reweld the spare
parts.
(7) Open the door or cover of the chassis and run the
barrier gate to check whether the reducer is stuck or
is idling.
Yes Replace the transformer.
Abnormal noise is
heard from the
chassis.
Check whether the bearing and the active
connection part are abnormal. Yes
Lubricate the bearing
and active connection
part or replace the
bearing.
The gate bar does
not fall onto the
specified position.
Check whether the travel switch is properly adjusted
and whether the travel flange is loose. Yes
Adjust the position of the
travel controller and
fasten the travel flange.
The gate bar shakes
a lot when it falls
onto the specified
position.
Check whether the balanced spring is too loose or
too tight. Yes
Adjust the tension of the
spring or replace the
spring.

CMP-100A User Manual 13
Copyright©2019 ZKTECO CO., LTD. All rights reserved.
ZKTeco Biometrics India Pvt. Ltd. Global R&D Centre
Survey No 01/01, Outer Ring Road, Mahadevpura,
Bengaluru, Karnataka – 560048
Phone: [phone] | Email: [email protected] | Website: www.zkteco.in