Zte ZXR10 ZSR Assembly instructions

ZXR10ZSR
IntelligentIntegratedMulti-ServiceRouter
HardwareInstallationManual
Version:V2.8.11
ZTECORPORATION
NO.55,Hi-techRoadSouth,ShenZhen,P .R.China
Postcode:518057
Tel:[phone]
Fax:[phone]
URL:http://ensupport.zte.com.cn
E-mail:[email protected]

LEGALINFORMATION
Copyright©2011ZTECORPORATION.
Thecontentsofthisdocumentareprotectedbycopyrightlawsandinternationaltreaties.Anyreproductionor
distributionofthisdocumentoranyportionofthisdocument,inanyformbyanymeans,withoutthepriorwritten
consentofZTECORPORATIONisprohibited.Additionally,thecontentsofthisdocumentareprotectedby
contractualcondentialityobligations.
Allcompany,brandandproductnamesaretradeorservicemarks,orregisteredtradeorservicemarks,ofZTE
CORPORATIONoroftheirrespectiveowners.
Thisdocumentisprovided“asis”,andallexpress,implied,orstatutorywarranties,representationsorconditions
aredisclaimed,includingwithoutlimitationanyimpliedwarrantyofmerchantability,tnessforaparticularpurpose,
titleornon-infringement.ZTECORPORATIONanditslicensorsshallnotbeliablefordamagesresultingfromthe
useoforrelianceontheinformationcontainedherein.
ZTECORPORATIONoritslicensorsmayhavecurrentorpendingintellectualpropertyrightsorapplications
coveringthesubjectmatterofthisdocument.ExceptasexpresslyprovidedinanywrittenlicensebetweenZTE
CORPORATIONanditslicensee,theuserofthisdocumentshallnotacquireanylicensetothesubjectmatter
herein.
ZTECORPORATIONreservestherighttoupgradeormaketechnicalchangetothisproductwithoutfurthernotice.
UsersmayvisitZTEtechnicalsupportwebsitehttp://ensupport.zte.com.cntoinquirerelatedinformation.
TheultimaterighttointerpretthisproductresidesinZTECORPORATION.
RevisionHistory
RevisionNo.RevisionDateRevisionReason
R2.02011-08-30Firstrevision
R1.02009-01-08Firstedition
SerialNumber:SJ-20110803091932-002
PublishingDate:2011-08-30(R2.0)

Contents
AboutThisManual.........................................................................................I
Chapter1SafetyInstructions....................................................................1-1
1.1SafetyIntroduction.............................................................................................1-1
1.2SafetyDescription..............................................................................................1-1
Chapter2InstallationOverview................................................................2-1
2.1EquipmentConguration....................................................................................2-1
2.1.1InstallationContent...................................................................................2-1
2.1.2EquipmentComposition............................................................................2-1
2.1.3MainDevice.............................................................................................2-2
2.2HardwareInstallationFlow..................................................................................2-5
Chapter3InstallationPreparation............................................................3-1
3.1NOCRoomInspection........................................................................................3-1
3.2IndoorEnvironmentofNOCRoomInspection......................................................3-2
3.3PowerSupplyRequirementsInspection...............................................................3-5
3.4GroundingInspection.........................................................................................3-5
3.5AuxiliaryEquipmentInspection............................................................................3-5
3.6RequiredTools...................................................................................................3-5
3.7T echnicalDocumentPreparation.........................................................................3-6
Chapter4CabinetInstallation...................................................................4-1
4.1Installinga19"StandardRack............................................................................4-1
Chapter5InstallingtheWorktable...........................................................5-1
5.1InstallingtheBoard.............................................................................................5-1
Chapter6PowerCablesandGroundingWiresInstallation...................6-1
6.1ACPowerCableInstallation................................................................................6-1
6.2DCPowerCableInstallation...............................................................................6-1
6.3GroundingWireInstallation.................................................................................6-2
Chapter7ExternalCableInstallation.......................................................7-1
7.1ExternalCableTypes.........................................................................................7-1
7.2CongurationCableInstallation...........................................................................7-1
7.2.1ConsoleCableInstallation........................................................................7-1
7.2.2AUXPortCableInstallation.......................................................................7-3
7.3EthernetCableInstallation..................................................................................7-3
I

7.4E1CablesInstallation.........................................................................................7-4
7.4.1120ΩTwistedPairInstallation...................................................................7-4
7.4.2120ΩE1(DB44)CableInstallation.............................................................7-5
7.4.375ΩCoaxialCableInstallation..................................................................7-7
7.4.475ΩE1(DB44+BNC)CableInstallation......................................................7-8
7.5USBProlongCableInstallation...........................................................................7-8
7.6FiberInstallation.................................................................................................7-8
7.7V.35/V.24CableInstallation.................................................................................7-9
7.7.1V.35CableInstallation..............................................................................7-9
7.7.2V.24CableInstallation............................................................................7-12
7.7.3SCSI-V.24CableInstallation...................................................................7-20
7.8LabelStyle.......................................................................................................7-30
Chapter8HardwareInstallationInspection.............................................8-1
8.1CabinetInspection..............................................................................................8-1
8.2PowerCableInspection......................................................................................8-1
8.3CablingInspection..............................................................................................8-2
8.4LabelInspection.................................................................................................8-2
Figures.............................................................................................................I
Tables............................................................................................................III
II

AboutThisManual
Purpose
Atrst,thankyouforchoosingZXR10routersofZTECorporation!
ThismanualprovidesproceduresandguidelinesthatsupporttheoperationofZXR10ZSR
(V2.8.11)IntelligentIntegratedMulti-ServiceRouter.
IntendedAudience
Thismanualisintendedforthefollowingengineers:
lNetworkplanningengineer
lCommissioningengineer
lOn-dutypersonnel
WhatIsinThisManual
Thismanualcontainsthefollowingchapters:
ChapterSummary
Chapter1SafetyInstructionsThischapterdescribesthesafetyinstructionsandsigns
Chapter2InstallationOverviewThischapterdescribesequipmentinstallationand
commissioningow
Chapter3InstallationPreparationThischapterdescribesexternalconditionsforequipment
installation,instrumentsandnecessarytechnicaldocuments
tobeusedininstallation
Chapter4CabinetInstallationThischapterdescribeshowtoinstallcabinetsforZXR10ZSR
Chapter5PowerCablesand
GroundingWiresInstallation
Thischapterdescribesthepowercablesofequipmentand
theirinstallationprocess
Chapter6ExternalCableInstallationThischapterdescribesinstallationofallrelevantexternal
cablesofequipment
Chapter7HardwareInstallation
Inspection
Thischapterdescribeshardwareinstallationinspectionto
prepareforsystemcongurationanddebugging
Conventions
ZTEdocumentsemploythefollowingtypographicalconventions.
TypefaceMeaning
ItalicsVariablesincommands.Itmayalsoreferstootherrelatedmanualsanddocuments.
BoldMenus,menuoptions,functionnames,inputelds,optionbuttonnames,checkboxes,
drop-downlists,dialogboxnames,windownames,parametersandcommands.
I

TypefaceMeaning
CAPSKeysonthekeyboardandbuttonsonscreensandcompanyname.
Constant
width
Textthatyoutype,programcodes,lenames,directorynames,functionnames.
[]Optionalparameters.
{}Mandatoryparameters.
|Separatesindividualparameterinseriesofparameters.
Danger:Indicatesanimminentlyhazardoussituation,whichifnotavoided,willresultin
deathorseriousinjury.
Warning:Indicatesahazardthat,ifnotavoided,couldresultinseriousinjuries,
equipmentdamagesorinterruptionsofmajorservices.
Caution:Indicatesapotentialhazardthat,ifnotavoided,couldresultinmoderate
injuries,equipmentdamagesorpartialserviceinterruption.
Note:Providesadditionalinformationaboutacertaintopic.
Checkpoint:Indicatesthataparticularstepneedstobecheckedbeforeproceeding
further.
Tip:Indicatesasuggestionorhinttomakethingseasierormoreproductiveforthe
reader.
II

Chapter1
SafetyInstructions
TableofContents
SafetyIntroduction.....................................................................................................1-1
SafetyDescription......................................................................................................1-1
1.1SafetyIntroduction
Inordertooperatetheequipmentinaproperway,followtheseinstructions:
lOnlyqualiedprofessionalsareallowedtoperforminstallation,operationand
maintenanceduetothehightemperatureandhighvoltageoftheequipment.
lObservethelocalsafetycodesandrelevantoperationproceduresduringequipment
installation,operationandmaintenancetopreventpersonalinjuryorequipment
damage.Safetyprecautionsintroducedinthismanualaresupplementarytothelocal
safetycodes.
lZTEbearsnoresponsibilityincaseofuniversalsafetyoperationrequirements
violationandsafetystandardsviolationindesigning,manufacturingandequipment
usage.
1.2SafetyDescription
ContentsdeservingspecialattentionduringcongurationofZXR10ZSRareexplainedin
thefollowingtable.
Table1-1SAFETYDESCRIPTION
ConventionMeaning
NoteProvidesadditionalinformation
ImportantProvidesgreatsignicanceorconsequence
ResultProvidesconsequenceofactions
ExampleProvidesinstanceillustration
1-1
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

ZXR10ZSRHardwareInstallationManual
Thispageintentionallyleftblank.
1-2
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

Chapter2
InstallationOverview
TableofContents
EquipmentConguration............................................................................................2-1
HardwareInstallationFlow.........................................................................................2-5
2.1EquipmentConguration
2.1.1InstallationContent
TheinstallationofZXR10ZSRisshowninFigure2-1,wherethecontinuousthicklines
showthepartswhicharetobeinstalled.
Figure2-1ZXR10ZSRInstallationSketchMap
2.1.2EquipmentComposition
ThefollowingdevicesareneededforconguringZXR10ZSR:
lZXR10ZSRmaindevice
2-1
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

ZXR10ZSRHardwareInstallationManual
lPowercableandgroundingcable
lVariouscables
Thefollowingdevicesareoptionalaccordingtosalescontract:
lNMplatform
lServer
2.1.3MainDevice
ZXR10ZSRmaindeviceincludesthefollowingparts:
lZXR10ZSREnclosure
lCard
lPowerModule
Maindevicecaneitherbeinstalledina19-inchstandardcabinetorontheworkplatform
directly.
AsshowninT able2-1,ZXR10ZSRcanbeconguredtotherouterofdifferentmodels.
Table2-1ZXR10ZSRSeriesModels
ModelCabinetStructurePowerSupply
RA-1809-ACSohoAC
RA-1822-AC1UAC
RA-1822-DC1UDC
RA-1822E-AC1UAC
RA-1822E-DC1UDC
RA-1842-AC2UAC
RA-1842-DC2UDC
RA-1842R-AC1UAC
RA-1842R-DC1UDC
RA-2822-AC1UAC
RA-2822-DC1UDC
RA-2842-AC2UAC
RA-2842-DC2UDC
RA-2842R-AC1UAC
RA-2842R-DC1UDC
RA-2882-AC3UAC
RA-2882-DC3UDC
RA-2882R-AC2UAC
RA-2882R-DC2UDC
2-2
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

Chapter2InstallationOverview
ModelCabinetStructurePowerSupply
RA-2884-AC3UAC
RA-2884-DC3UDC
RA-3842-AC2UAC
RA-3842-DC2UDC
RA-3884-AC3UAC
RA-3884-DC3UDC
AllZXR10ZSRenclosuressupportbothDCandACpowersuppliesandcanprovideDC
andACinputaccordingtouserdemands.
TheappearanceofZXR10ZSR(1U)isshowninFigure2-2.
Figure2-2ZXR10ZSR(1U)FrontView
TheappearanceofZXR10ZSR(2U)isshowninFigure2-3.
Figure2-3ZXR10ZSR(2U)FrontView
TheappearanceofZXR10ZSR(3U)isshowninFigure2-4.
2-3
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

ZXR10ZSRHardwareInstallationManual
Figure2-4ZXR10ZSR(3U)FrontView
TheappearanceofZXR101809(Soho)isshowninFigure2-5.
Figure2-5ZXR10ZSR1809(Soho)FrontView
TheappearancesofZXR101809RseriesproductsareshowninFigure2-6andFigure
2-7.
Figure2-6ZXR10ZSRR(CompactModel)(1U)FrontView
2-4
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

Chapter2InstallationOverview
Figure2-7ZXR10ZSRR(CompactModel)(2U)FrontView
ForparametersofZXR10ZSRmaindevice,pleaserefertoT able2-2andT able2-3.
Table2-2ZXR10ZSRDeviceParameters
Items1800(1U)1800/2800/3800(2U)2800/3800(3U)
SlotNumber248
Size(mm)(W×H×D)442×44×320442×86.1×420442×130.5×420
AC:100V~240V,50Hz~60Hz
PowerSupply
DC:-48V
WorkingTemperature-5℃~45℃
WorkingHumidity10%~90%(nodew)
Table2-3NewlyAddedZXR10ZSRDeviceParameters
Items1809(Soho)1842R/2842RSeries(1U)2882RSeries(2U)
SlotNumber048
Size(mm)(W×H×D)180×43.6×330442×49×400442×88×400
AC:100V~240V,50Hz~60Hz
PowerSupply
DC:-48V
WorkingTemperature-5℃~45℃
WorkingHumidity10%~90%(nodew)
2.2HardwareInstallationFlow
ThehardwareinstallationowisshowninFigure2-8.
2-5
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

ZXR10ZSRHardwareInstallationManual
Figure2-8HardwareInstallationFlowDiagram
PrepareInstallation
Beforehardwareinstallation,preparethefollowingitems:
lKnowdevicelocationsinthelabandlabenvironment
lKnowdevicecongurationsandcomposition
lPrepareengineeringdesigndocumentsandinstallationinstructiondocumentsneeded
forhardwareinstallation
lPreparethenecessaryinstallationtoolsandtransporttools
lPreparethenecessarycerticatesandproceduresneededforaccessingsites
Fordetails,refertoChapter3.
InstallMainDevices
TheinstallationowofmaindevicesisshowninFigure2-8.
2-6
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

Chapter2InstallationOverview
Figure2-9MainDeviceInstallationFlowDiagram
Duringtheinstallationofmaindevices,therearetwoinstallationmodes:
lInstalledin19-InchStandardCabinet
lInstalledonWorkPlatform
Installcardsandmodulesafterinstallationofenclosure.
Installcardsandmodulesinenclosuredirectly.
Forinstallationdetailsofmaindevices,refertoChapter4.
ConnectPowerCable
Asforconnectionofpowercable,therearetwomodes:connectionofACpowercable
andconnectionofDCpowercable.Fordetails,refertoChapter5.
ConnectOtherCables
Thispartintroducestheconnectionofallcables.Fordetails,refertoChapter6.
CheckHardwareInstallation
Afterallhardwareareinstalled,itisnecessarytochecktheinstallationsoastomake
preparationtosubsequentsoftwareinstallationandsystemdebugging.Fordetails,refer
toChapter7.
2-7
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

ZXR10ZSRHardwareInstallationManual
Thispageintentionallyleftblank.
2-8
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

Chapter3
InstallationPreparation
TableofContents
NOCRoomInspection...............................................................................................3-1
IndoorEnvironmentofNOCRoomInspection............................................................3-2
PowerSupplyRequirementsInspection.....................................................................3-5
GroundingInspection.................................................................................................3-5
AuxiliaryEquipmentInspection...................................................................................3-5
RequiredTools...........................................................................................................3-5
TechnicalDocumentPreparation................................................................................3-6
3.1NOCRoomInspection
lLabPlane
Thespacebetweentwocabinetrowsshallnotbelessthan1m.Thespacebetween
theface/backofthecabinetandwallisnotlessthan1.5m,asshowninFigure3-1,
thecabinetrowsinthelabshallbeplacedseparatelywithaislebetweeneachtwonot
lessthan1.2m.
Figure3-1LabPlaneLayout
lLoadonNOCroomoor
Itmustnotbelessthan450kgperm2.
lNetheightoftheNOCroom
Itmustbemorethan3.20m;ifnot,itmustbespeciedparticularlyinengineering
designdocumentandcablelayingmodeshallalsobeillustrated.
lAisleinNOCroom
3-1
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

ZXR10ZSRHardwareInstallationManual
Thesizesofdoors,corridors,stairs(etc.)ofNOCroommustbebigenoughfor
handlingequipment.Inusualcases,thewidthofdoormustbemorethan1.8mand
theheightmustn'tbelowerthan2.2m.Inaddition,bothdoorlocksandkeysmustbe
available.
lTroughandHole
Number,positionandsizeofinwardtubes,groundslotsandholesmustcomplywith
engineeringdesigndiagram.
Damp-proofmeasuresmustbetakentovarioustroughswithcornersmoothand
groundandplatemustmatchclosely.
Warning!
Checkifpowercableisavailableinthetroughandhole.Ifso,takecareofitin
construction.
lLabFloor
Patternedmaterialsarenotadoptedforoorandclear,simpleandelegantcolorsare
appropriateforwallsandceiling.Asforthecoating,atpaintorpaintnotcontaining
siliconemustbeused.
Anti-staticraisedoorisrequiredtobelaid.
Heightofraisedoormustbe300mmor330mm.Floorblocksmustbelaidclosely
andrmlywithhorizontalerrorperm2lessthan2mm.
Whenraisedoorisnotavailable,thestaticconductiveoormustbelaid(thevolume
resistancemustbe1.0x107Ω~1.0x1010Ω).Thestaticconductiveoororraisedoor
mustbegroundedforstaticdischarge,whichcanbeconnectedwithgroundingfacility
throughacurrent-limitresistorandconnectioncable.Thecurrent-limitresistanceis
1MΩ.
3.2IndoorEnvironmentofNOCRoomInspection
TheNOCroommustbecleanandfreeofdust,corrosivegases,wastegasesorchemical
gases.Nosupplyorsewagewaterpipesareallowedtopassthroughthelabandany
contactwithwatermustbeavoided.Incaseheatingfacilitiesareinstalledinthelab,no
valveorairoutletcanbeleftinthelab.Airconditionermustcomplywithindoortemperature
andhumidityrequirements.Inaddition,damagestoequipmentcausedbystaticelectricity
andinterferenceonequipmentbytheelectromagneticeldmustbeavoided.
lAnti-StaticRequirements
Equipmentmustbegroundedwellandthelabmustbelaidwithantistaticooror
semi-conductiveoorleather.Inaddition,copperfoilsmustbeusedforgroundingat
3-2
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

Chapter3InstallationPreparation
severalpoints(Makesurethecopperfoilsarepressedbetweenthecementoorand
semi-conductiveoorandisconnectedwiththegroundingcable).
lEMIProtectionRequirements
Electriceldstrengthis300mV/mandmagneticeldstrengthmustnotexceed11GS.
lDust-ProofRequirements
àThedensityofdustparticlewhosediameterislargerthan5μmmustbelessthan
30000/m3.
àDustparticlesmustbenon-conductive,non-magneticinductive,and
non-corrosive.
Thefollowingmeasuresarerecommendedfordust-proofinthelab:
àDoorsandwindowsmustbesealed.Theexternalwindowsmustbesealedwith
double-layerglassandthedoorsmustbesealedwithdust-proofsealingstrips.
Theidealconditionistosealthelabwithashutterequippedwithadustlter
device.
àWorkclothesandslippersmustbekeptcleanandchangedregularly.
àItisrecommendedtoplaceoperationequipmentinouterroom,thusavoiding
frequentaccessandopening/closingoflabdoor.
àKeepahigherrelativehumiditywithinthepermissiblerangeinthelabtoreduce
staticelectricityadsorptionofdust.
àWallsandceilingofthelabmustbepaintedorpastedwithwallpaper.Itisbetter
touselusterlesspaint.
lTemperatureandHumidityRequirements
ThedetailedrequirementstotemperatureandhumidityareshowninT able3-1.
Table3-1TemperatureandHumidityRequirements
TemperatureRelativeHumidity
Items
Long-Term
Working
Condition(Note
1)
Short-Term
Working
Condition(Note
2)
Long-Term
Working
Conditions
Short-Term
Working
Conditions
Range15℃~30℃-5℃~45℃40%~65%20%~90%
3-3
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential

ZXR10ZSRHardwareInstallationManual
Note:
àWhenequipmentworksinnormalenvironment,temperatureandhumidity
measurementpointsrefertovaluesmeasuredatpoints2mabovetheoorand
0.4minfrontofequipment(theymustbemeasuredwhenthereisnoprotection
plateinfrontandbackofcabinet).
àShort-termworkingconditionsrefertolessthan48continuoushoursandless
than15accumulateddaysperyear.
Toreachadequatetemperatureandhumidity,airconditioningdevicesarenecessary.
Large-scalelabmustbeequippedwithairconditionerswithhumidityadjustment
functionwhilesmalllabsneedonlytobeequippedwithcabinetorwindowair
conditioners.
ZXR10routeralsodissipatesheatitself,inusualcasescentralizedairconditioneris
notused.Forlabsalreadyequippedwithcentralizedairconditioners,infactitisalso
necessarytomountseparateairconditioners.
Itissuggestedtoperformthefollowingmeasures:
àUsetwocircuitsofACmainsorself-providedelectricgeneratortosupplystable
powerforairconditioner.
àCentralizedairconditioneroratleasttwosetsofsmall-modelairconditioners
needtobeconguredforthelabtoprovideappropriatetemperateforlong-term
operationofdevices.
lLightingandIlluminationRequirements
Measuresagainstdirectsunshinemustbetakentoavoidaginganddeformationof
elementslikecircuitboardcausedbylong-term.exposuretosunshine.
Theaverageluminancemustbe150lx~200lx.Fluorescentlampsembeddedintothe
ceilingareadopted.
Anemergencyilluminationlamp(DClamp)canbemountedforbuildingswithfrequent
powerfailure.
Batteryroommustbeequippedwithexplosion-prooflampsandthelightshallnotbe
toointense.Inaddition,directsunshinemustbeavoided,forwhichpaperorpaintcan
bepastedonexternalwindows.
lAtmosphericPressure
Working:108000Pa~51000Pa
Storage:108000Pa~12000Pa
lAirPollution
Theproductmustnotbeexposedtocorrosivegasesandsmogsuchassulfureted
hydrogen,sulfurdioxide,ammoniaoxide,oiluxingagent,smoke,anddust.Smoking
3-4
SJ-20110803091932-002|2011-08-30(R2.0)ZTEProprietaryandCondential