ZURN AQUASPEC Z80300 Series User manual

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. J Date: 8/7/2018 C.N. No. SAN008347 Prod. | Dwg. No. CF1025
AQUASPEC FAUCETS
MODEL - Z80300 SERIES
WALL MOUNTED SINGLE METERING FAUCET
TECHNICAL INFORMATION
®
INSTALLATION INSTRUCTIONS
1. THE WATER SUPPLY LINE MUST BE THOROUGHLY FLUSHED BEFORE FAUCET INSTALLATION.
2. REMOVE FAUCET BODY FROM CARTON AND MOUNT TO 1/2” NPT FITTING.
3. TURN SUPPLY WATER ON AND OPERATE THE FAUCET WHILE CHECKING FOR LEAKS
4. INSTALL AERATOR ADAPTOR (#5) AND AERATOR (#6) INTO FAUCET AND HAND TIGHTEN.
5. METERING CARTRIDGE IS FACTORY PRESET FOR A 10 TO 15 SECOND CYCLE AT 80 PSI, IF ADJUSTMENT IS
NECESSARY, SEE “ADJUSTING THE CYCLE TIME” SECTION (PAGE 2).
*
IMPORTANT THE WATER SUPPLY LINES MUST BE THOROUGHLY FLUSHED BEFORE INSTALLATION TO PREVENT
FOREIGN MATTER AND DEBRIS FROM CLOGGING AND/OR DAMAGING INTERNAL COMPONENTS
FLOW: 0.25 GPC MAXIMUM; PRESET AT FACTORY TO 10 TO 15 SECONDS @ 80 PSI ADJUSTABLE
MAXIMUM PRESSURE: 80 PSI
MAXIMUM TEMPERATURE: 140OFF
OPERATION - MINIMUM HAND PRESSURE TO START 5 POUND-FORCE, MAXIMUM PRESSURE 80 POUND FORCE.
CARTRIDGE STYLE - ZURN METERING CARTRIDGE
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. J Date: 8/7/2018 C.N. No. SAN008347 Prod. | Dwg. No. CF1025
MAINTENANCE
1. YOUR ZURN AQUASPEC FAUCET HAS A HIGHLY POLISHED NICKEL CHROME PLATED FINISH. CLEAN WITH SOAP
AND WATER OR A MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USE ACIDS OR TOILET BOWL
CLEANER AS THEY WILL DAMAGE THE FINISH.
2. METERING CARTRIDGE (#3) REMOVAL AND REPLACEMENT (SEE SERVICE VIDEO AT WWW.ZURN.COM/OPERATIONS/
AQUASPEC/PAGES/SERVICEVIDEOMENU.ASP)
2.1. REMOVE COLORED INDEX BUTTON (#1C) FROM HANDLE (#1A)
2.2. LOOSEN SET SCREW (#1B) IN HANDLE WITH 3/32” ALLEN WRENCH
2.3. PULL UP ON HANDLE TO REMOVE FROM STEM (#2C) OF HANDLE NUT ASSEMBLY (#2)
2.4. REMOVE HANDLE NUT ASSEMBLY (#2) USING 1-1/8” HEX 6-POINT SOCKET
2.5. REMOVE METERING CARTRIDGE (#3) BY LIFTING OUT OF FAUCET BODY (#4). IT MAY BE NECESSARY TO
OPEN THE SUPPLY STOP SLIGHTLY TO ALLOW WATER PRESSURE TO PUSH THE METERING CARTRIDGE UP-
WARD.
2.6 INSPECT METERING CARTRIDGE (#3) FOR WORN PARTS, DAMAGED PARTS AND ANY CONTAMINATION
THAT MAY BE PREVENTING THE METERING CARTRIDGE FROM MOVING FREELY OR SEATING. OTHER THAN
CLEANING ANY TRAPPED DEBRIS, THERE ARE NO SERVICEABLE PARTS IN THE METERING CARTRIDGE. CON-
TAMINATED OR DAMAGED METERING CARTRIDGE ASSEMBLIES SHOULD BE REPLACED.
2.7 REVERSE STEPS 2.1 THROUGH 2.5 FOR RE-ASSEMBLY. METERING CARTRIDGE (#3) WILL SIT SLIGHTLY ABOVE
BODY (#4) PRIOR TO MOUNTING OF HANDLE NUT ASSEMBLY. TIGHTEN CAP (#2F) WITH 1-1/8” HEX 6-POINT
SOCKET UNTIL NO WATER IS LEAKING FROM UNDER THE HANDLE NUT ASSEMBLY WHEN THE FAUCET IS
RUNNING. HOLD DOWN HANDLE (#1A) WHILE TIGHTENING SET SCREW (#1B) TO ENSURE PROPER SEATING
ADJUSTING THE CYCLE TIME ON ZURN METERING FAUCET
(SEE SERVICE VIDEO AT WWW.ZURN.COM/OPERATIONS/AQUASPEC/PAGES/SERVICEVIDEOMENU.ASP)
1. METERING FAUCETS ARE FACTORY PRESET FOR A 10 TO 15 SEC. CYCLE AT 80 PSI.
2. ACTUATE FAUCET 3 TO 5 TIMES TO REMOVE ANY TRAPPED AIR IN THE SUPPLY LINE OR FAUCET
3. REMOVE HANDLE (#1) PER INSTRUCTIONS IN MAINTENANCE SECTION 2.1 THROUGH 2.3 TO EXPOSE ADJUSTMENT
NUT (#2E)
4. INCREASE CYCLE TIME BY TIGHTENING ADJUSTMENT NUT (#2E) 1/2 TURN CLOCKWISE. DECREASE CYCLE TIME BY
LOOSENING ADJUSTMENT NUT 1/2 TURN COUNTERCLOCKWISE. CHECK FOR DESIRED CYCLE TIME BY ACTUATING
FAUCET WITH HANDLE (#1) IN PLACE ON STEM (#2C)
Installation Instructions are revised frequently.
Please access website for the latest revision.
*
REPLACEMENT PARTS
HANDLE NUT ASSEMBLY G60561
METERING CARTRIDGE ASSEMBLY G61754
HANDLE ASSEMBLY G60522

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. J Date: 8/7/2018 C.N. No. SAN008347 Prod. | Dwg. No. CF1025
Z80300 PICTURED
Item Part Number Description Qty.
1
G60522 Metering Handle Assembly 1
1A
60601003 Metering Handle 1
1B
62705001 Set Screw 1
1C
G60558 Metering Index Buttons H, C, T 1
60460001 Hot Index 1
60460002 Cold Index 1
60460003 Tempered Index 1
2
G60561 Handle Nut Assembly 1
2A 60465001 E-Ring 1
2B
60464001 Spring Seat 1
2C
60451003 Stem 1
2D
60447001 Spring 1
2E 60446001 Adjustment Nut 1
2F 60452001 Cap 1
2G 60456001 Stem Housing 1
2H 62499107 O-Ring 1
2I 60458001 O-Ring Retainer 1
3 G61754 Valve Sleeve/Poppet Assembly 1
3A 58155020 O-Ring 1
3B 81241001 Washer 1
4 61676002 Body, Single Flanged Wall Sink 1
5 63310001 Aerator Adaptor 1
6 60440001 0.5 GPM [1.9L] Vandal-Resistant Pressure Compensating Spray Outlet 1

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. J Date: 8/7/2018 C.N. No. SAN008347 Prod. | Dwg. No. CF1025
METERING FAUCET TROUBLE SHOOTING GUIDE
Problem Cause Solution
No water dispensing
from faucet.
Supply stops not open. Open supply stops.
Spray outlet (item 6) contaminated. Remove spray outlet (item 6) to clean and/or replace.
Filter assembly (item 4) contaminated. Shut off water supply. Remove lter assembly to clean and/
or replace. Filter located internally within faucet body under
metering cartridge.
Faucet is shutting
off too quickly
Timing nut (item 2E) requires adjustment. Remove handle (item 1) using 3/32” Allen wrench. Rotate
timing nut (item 2E) down (CW) to lengthen handle stroke
and increase cycle time.
Metering cartridge (item #3) is damaged. Replace metering cartridge (item 3) G61754 per Installation
and Maintenance guide, page 2
Faucet is running
too long or will not
shut off
Timing nut (item 2E) requires
adjustment.
Remove handle (item 1) using 3/32” Allen wrench. Rotate
timing nut (item 2E) up (CCW) to shorten handle stroke and
decrease cycle time.
Metering cartridge (item 3) is overly contaminated or
damaged.
Replace metering cartridge (item 3) G61754 per Installation
and Maintenance guide, page 2
Spray outlet (item 6) is not installed or incorrect spray
outlet (item 6) installed.
Install 1.0 GPM or 0.5 GPM spray outlet (item 6). Facuet
may not shut off with ow rate > 1.0 GPM.
Handle nut (item 2) is not adequately tightened Tighten handle nut (item 2) using 1-1/8” hex 6 point socket
to create seal and seat metering cartridge. Do not over
tighten.