ZURN Aquaspec Z82300-XL Series User manual

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/18/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1551
PAGE 1 OF 4
AQUASPEC FAUCETS
MODEL - Z82300-XL SERIES
SINGLE CONTROL FAUCET
TECHNICAL INFORMATION
®
INSTALLATION INSTRUCTIONS
1. REMOVE SPOUT BODY (#9) FROM INTERNAL BODY (#5) BY PULLING APART.
2. SECURE GASKET (#12A) WITH ADHESIVE BACKING TO UNDERSIDE OF INTERNAL BODY (#5).
(NOTE: SKIP TO OPTIONAL 8” COVER PLATE ASSEMBLY INSTRUCTIONS IF COVER PLATE OPTION INCLUDED)
3. PLACE INTERNAL BODY (#5) ONTO SINK THROUGH PRE-DRILLED MOUNTING HOLE IN SINK. ORIENT BODY WITH
FLEX HOSES TOWARD FRONT AND MOUNTING STUD TOWARD BACK.
4. PLACE MOUNTING RING (#12C) ONTO MOUNTING STUD (#10). FLAT SIDE OF MOUNTING RING SHOULD FACE UN-
DERSIDE OF SINK. SECURE INTERNAL BODY (#5) WITH MOUNTING NUT (#12B).
5. PLACE FRICTION GASKET (#12D) OVER OUTSIDE OF INTERNAL BODY (#5).
6. PLACE SPOUT BODY (#9) OVER INTERNAL BODY (#5) AND ALIGN.
7. SECURE SPOUT BODY (#9) TO INTERNAL BODY (#5) BY CONNECTING DOMED CARTRIDGE FLANGE (#2) TO CAR-
TRIDGE RETAINING NUT (#3). USE INCLUDED DOMED CARTRIDGE FLANGE WRENCH (#12E) TO TIGHTEN.
8. INSTALL HANDLE (#1A).
8.1. REMOVE COLORED HOT/COLD INDEX (ITEM #1C) FROM HANDLE BY PRESSING OUT FROM UNDERSIDE OF
HANDLE (#1A).
8.2. LOOSEN SETS CREW (#1B) USING 1/8” ALLEN WRENCH.
8.3. SLIDE HANDLE ONTO STEM OF CERAMIC MIXING CARTRIDGE (#4).
8.4. TIGHTEN SETS CREW (#1B) USING 1/8” ALLEN WRENCH. DO NOT OVER TIGHTEN.
8.5. PRESS COLORED HOT/COLD INDEX (#1C) INTO HANDLE. IT MAY BE NECESSARY TO LUBRICATE THE O-RING
ON THE HOT/COLD INDEX TO FACILITATE ASSEMBLY.
9. ATTACH LAVATORY SUPPLIES TO BRAIDED FLEX HOSES (#11).
10. TURN SUPPLY WATER ON AND OPERATE FAUCET CHECKING FOR LEAKS.
11. INSTALL AERATOR INTO FAUCET AND HAND TIGHTEN INTO FAUCET SPOUT. IT MAY BE NECESSARY TO REMOVE
AND CLEAN THE AERATOR AT START UP.
IMPORTANT THE WATER SUPPLY LINES MUST BE THOROUGHLY FLUSHED BEFORE INSTALLATION TO PREVENT
FOREIGN MATTER AND DEBRIS FROM CLOGGING AND/OR DAMAGING INTERNAL COMPONENTS AND THEREBY PRE-
VENTING THE FAUCET FROM FUNCTIONING PROPERLY
NOTE: FOR PROPER PERFORMANCE, THE OPTIONAL 8” COVER PLATE ASSEMBLY MUST BE USED WHEN INSTALL-
ING THIS FAUCET ON A STAINLESS STEEL SINK
FLOW: 2.2 GPM [8.3L] PRESSURE COMPENSATING AERATOR*
MAXIMUM PRESSURE: 125 PSI
MAXIMUM TEMPERATURE: 160OF
CARTRIDGE STYLE - CERAMIC DISC MIXING CARTRIDGE WITH TEMPERATURE LIMIT STOP
* OTHER AERATORS AVAILABLE BY REQUEST
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/18/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1551
PAGE 2 OF 4
OPTIONAL 8” COVER PLATE ASSEMBLY
1. REMOVE 8” COVER PLATE ASSEMBLY (#13) FROM BAG AND LOCATE (13C) MOUNTING HARDWARE.
2. THREAD TWO STUDS (#13C) ONTO BOTTOM OF COVER PLATE (#13A).
3. REMOVE SPOUT BODY (#9) FROM INTERNAL BODY (#5) BY PULLING APART.
4. SECURE GASKET (#12A) WITH ADHESIVE BACKING TO UNDERSIDE OF INTERNAL BODY (#5).
5. ATTACH COVER PLATE (#13A) TO BASE OF INTERNAL BODY (#5) USING TWO #8-32 SCREWS (#13D)
6. PLACE COVER PLATE GASKET (#13B) ONTO BASE OF COVER PLATE (#13A) AND INSERT THROUGH MOUNTING
HOLES IN SINK.
7. SECURE FAUCET ASSEMBLY TO SINK USING WASHERS (#13C) AND STAINLESS STEEL NUTS (#13C).
8. FOLLOW INSTALLATION INSTRUCTIONS 4 THROUGH 11 TO COMPLETE INSTALLATION.
MAINTENANCE
1. YOUR ZURN FAUCET HAS A HIGHLY POLISHED NICKEL CHROME PLATED FINISH. CLEAN WITH SOAP AND WATER OR A
MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USE ACIDS OR TOILET BOWL CLEANER AS THEY WILL
DAMAGE THE FINISH.
2. AQUASPEC FAUCETS CONTAIN CERAMIC MIXING CARTRIDGES WHICH REQUIRE NO MAINTENANCE. TO REMOVE AND
REPLACE THE CARTRIDGE:
2.1. REMOVE HOT/COLD INDEX BUTTON (#1C) BY CAREFULLY PRYING LOOSE FROM UNDERSIDE OF HANDLE (#1A)
2.2. LOOSEN SET SCREW (# 1B) IN HANDLE USING 1/8” ALLEN WRENCH.
2.3. REMOVE HANDLE FROM CARTRIDGE STEM
2.4. LOOSEN AND REMOVE DOMED CARTRIDGE FLANGE (# 2) USING FLANGE WRENCH (#12E) PROVIDED.
2.5. LOOSEN AND REMOVE CARTRIDGE RETAINING NUT (#3)
2.6. PULL CERAMIC MIXING CARTRIDGE (#4) BY PULLING ON STEM WHILE WIGGLING FROM SIDE-TO-SIDE
2.7. INSTALL NEW CARTRIDGE USING THE ALIGNMENT PINS FOR PROPER ORIENTATION AND PROPER SEATING IN
THE FAUCET BODY.
2.8. REINSTALL HANDLE ASSEMBLY BY REVERSING STEPS 2.1 THROUGH 2.5.
3. TEMPERATURE LIMIT ADJUSTMENT – THE Z82300-XL FAUCET MAY BE ADJUSTED TO LIMIT THE MAXIMUM OPERATING
TEMPERATURE.
3.1. REMOVE CERAMIC MIXING CARTRIDGE (#4) PER MAINTENANCE INSTRUCTIONS 2.1 THROUGH 2.6 ABOVE.
3.2. REMOVE RED TEMPERATURE LIMIT RING FROM MIXING CARTRIDGE.
3.3. ROTATE RED TEMPERATURE LIMIT RING CLOCKWISE TO INCREASE MAXIMUM TEMPERATURE OR COUNTER-
CLOCKWISE TO DECREASE MAXIMUM TEMPERATURE. RED TEMPERATURE LIMIT RING IS MARKED WITH ARROWS
AND +/- TO INDICATE DIRECTION OF ROTATION AND EFFECT ON MAXIMUM TEMPERATURE.
3.4. REPLACE RED TEMPERATURE LIMIT RING IN DESIRED ORIENTATION.
3.5. REINSTALL HANDLE ASSEMBLY BY REVERSING STEPS 2.1 THROUGH 2.5.
3.6. TEST MAXIMUM TEMPERATURE FOR ACCEPTABILITY AND REPEAT STEPS 3.1 THROUGH 3.5 IF NECESSARY.
OPTIONAL HOSE SPRAY ASSEMBLY
1. REMOVE HOSE SPRAY ASSEMBLY FROM BAG AND REMOVE PLASTIC LOCKING NUT FROM HOLDER.
2. INSERT HOLDER THROUGH SINK AND SECURE WITH PLASTIC LOCKING NUT FROM BOTTOM OF SINK. DO NOT OVER
TIGHTEN.
3. INSERT HOSE THROUGH HOLDER.
4. CONNECT HOSE END TO COUPLING (#15). IT MAY BE NECESSARY TO USE THREAD SEALER.

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/18/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1551
PAGE 3 OF 4
REPLACEMENT PARTS
SINGLE CONTROL HANDLE ASSEMBLY G63237
MOUNTING COMPONENTS FOR SINGLE CONTROL G65302
CERAMIC MIXING CARTRIDGE 63233001
8” COVER PLATE G65505
HOSE SPRAY AND HOLDER G67903
Trouble Shooting Guide
Problem Cause Solution
FAUCET LEAKS FROM
UNDER FAUCET
HANDLE. ALL
SUPPLIES ARE ON.
REMOVE FAUCET HANDLE . TIGHTEN
CARTRIDGE RETAINING NUT. DO NOT
OVER TIGHTEN. TIGHTEN UNTIL NUT IS
SNUG
CARTRIDGE RETAINING NUT TOO LOOSE
NO WATER COMES
OUT OF FAUCET
SPOUT. ALL SUPPLIES
ARE ON.
AERATOR IS CLOGGED.
AERATOR HAS DEBRIS
REMOVE AERATOR.
REMOVE DEBRIS AND
REINSTALL AERATOR
WATER DEFLECTS AT
AN ANGLE FROM THE
FAUCET SPOUT
REMOVE AERATOR.
REMOVE DEBRIS AND
REINSTALL AERATOR

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/18/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1551
PAGE 4 OF 4
Z82300-XL-CP8-HS PICTURED
Item Part Number Description Qty.
1 G63237 Single Control Handle Ass’y 1
1A 63232002 Single Control Handle 1
1B 63234001 1/4-20 x 3/8” Set Screw 1
1C 92255001 Hot/Cold Index Button 1
2 62797001 Domed Cartridge Flange 1
3 62795001 Cartridge Retaining Nut 1
4 63233001 Ceramic Mixing Cartridge 1
5 63207001 Internal Body 1
6 63243001 Diverter 1
7 63236222 Quad O-Ring 2
8 G63505 13/16-27 Male Aerator 1
9 63209002 10” Swing Spout Body 1
10 63238002 1/4-20 Mounting Stud 1
11 93318012 12”[305mm] S.S. Braided Hoses 2
12 G65302 Mounting Components 1
12A 63253002 Gasket 1
Item Part Number Description Qty.
12B 63240001 1/4-20 UNC Mounting Nut 1
12C 63239001 Mounting Ring 1
12D 63254002 Friction Gasket 1
12E 63264004 Domed Cartridge Flange Wrench 1
13 G65505 8” [203mm] Cover Plate Ass’y 1
13A 65574001 8” [203mm] Cover Plate 1
13B 61606002 8” [203mm] Cover Plate Gasket 1
13C 66978001 Hardware 1
N/A Cover Plate Stud 2
N/A Washer 2
N/A Stainless Steel Nut 2
13D 63299002 8-32 S.S. Screw 2
14 65326001 Nipple 1
15 65327001 Coupling 1
16 G67903 Hose Spray and Holder 1