3M 3M-Matic 800ab Datasheet

3M Masking and Packaging Systems Division
3M Center Bldg. 220-8W-01
St. Paul, MN 55144-1000
Serial No. For reference, record machine serial number here.
It is recommended you
immediately order the
spare parts listed on
page 27. These
parts are expected to
wear through normal use
and should be kept on
hand to minimize
production delays.
Spare Parts
Read "Important Safeguards",
pages 3-5 and also
operating "Warnings",
page 16 BEFORE
INSTALLING OR
OPERATING THIS
EQUIPMENT.
Important Safety
Information
"3M-Matic"and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1000
Litho in U.S.A.
© 3M 1997 44-0009-1910-8(A97.750)
3M-Matic
TM
AccuGlide II
TM
Instructions and Parts List
800ab Type 39600
Adjustable
Case Sealer
with
Taping Heads

Replacement Parts and Service Information
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive 1-800/344 9883
Amery, WI 54001-1325 FAX# [phone]
Technical Assistance:
3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.
$10.00 restocking charge per invoice on returned parts.
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1851-4(E79.0)

Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If any problems occur when operating this equipment, and you
desire a service call, or phone consultation, call, write or Fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
1-800/328 1390
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1852-2(D79.0)
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000

Instruction Manual
800ab Adjustable Case Sealer,
Type 39600
This instruction manual is divided into two sections as follows:
Section IIncludes all information related to installation, operation and parts for the case sealer.
Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Head.
Table of Contents Page
Section I– 800ab Adjustable Case Sealer
Intended Use..................................................................................................................................... 1
Equipment Warranty and Limited Remedy ....................................................................................... 2
800ab Contents................................................................................................................................. 2
Safety Labels .................................................................................................................................... 3 - 5
Specifications .................................................................................................................................... 7 - 9
Installation and Set-Up...................................................................................................................... 11 - 13
Receiving and Handling ....................................................................................... 11
Machine Set-Up ................................................................................................... 11 - 13
Packaging and Separate Parts .................................................................. 11 - 13
Machine Bed Height................................................................................... 13
Tape Width................................................................................................. 13
Tape Leg Length ........................................................................................ 13
Electrical Connection and Controls ............................................................ 13
Initial Start-Up of Case Sealer.................................................................... 13
Operation .......................................................................................................................................... 15 - 18
Operation "Warnings" .......................................................................................... 16
Electrical On/Off Switch ....................................................................................... 16
Emergency Stop Switch....................................................................................... 16
Tape Loading/Threading...................................................................................... 16
Box Size Set-Up................................................................................................... 17
Box Sealing.......................................................................................................... 18
Maintenance...................................................................................................................................... 19 - 21
Cleaning............................................................................................................... 19
Lubrication ........................................................................................................... 19
Knife Replacement, Taping Head ........................................................................ 19
Circuit Breaker ..................................................................................................... 20
Drive Belts, Replacement/Tension Adjustment.................................................... 20 - 21
(Continued)
i

Section II – AccuGlide™ II STD 2 Inch Taping Head
Table of Contents (Continued) Page
Adjustments ..................................................................................................................................... 22
Drive Belt Tension........................................................................................................ 22
Taping Head Adjustments............................................................................................ 22
Special Set-Up Procedure................................................................................................................. 23 - 24
Changing Tape Leg Length ................................................................................. 23
Case Sealer Frame .................................................................................... 23
Taping Head............................................................................................... 23
Drive Belt Assembly Height ................................................................................. 23 - 24
Disassemble............................................................................................... 23
Reassemble ............................................................................................... 24
Troubleshooting ................................................................................................................................ 25
Troubleshooting Guide......................................................................................... 25
Electrical Diagram ............................................................................................................................. 26
Spare Parts/Tools/Label Kit .............................................................................................................. 27
Options/Accessories ......................................................................................................................... 28
Replacement Parts Illustrations and Parts Lists................................................................................ 29 - 51
ii

1
Intended Use
3M-MaticTM 800ab Adjustable Case Sealer, Type 39600
The intended use of the 3M-MaticTM 800ab Adjustable Case Sealer with AccuGlideTM II Lower Taping Head is
to automatically seal the bottom center seam of regular slotted containers. The case sealer is manually
adjustable to a wide range of box sizes (see Box Weight and Size Capacities, page 8). The machine has been
designed and tested for use with ScotchTM brand pressure-sensitive film box sealing tapes.

2
800ab Contents
(1) 800ab Adjustable Case Sealer, Type 39600
(1) Tool Kit
(1) Instruction Manual
ScotchTM,AccuGlideTM, and 3M-MaticTM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™800ab, Type 39600 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90)
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to
repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.

3
Important Safeguards
Important – In the event the following safety
labels are damaged or destroyed, they must
be replaced to ensure operator safety. For
safety and information replacement labels,
see Parts Illustrations/Lists, Section I, pages
50 and 51.
The "Warning – Hazardous Voltage" label, shown
in Figure 1-2, is attached to the cover of the
electrical box. The label warns service personnel to
unplug the power supply before attempting any
service work on the case sealer.
Figure 1-2 – Electrical Warning Label
Figure 1-3 – Pinch Point Caution Label
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.
The two "Warning – Keep Away From Moving
Belts" labels, shown in Figure 1-1, are located on
the side of the drive belt assemblies at the infeed
end. The labels warn operators and service
personnel to keep hands away from this area when
the drive belts are running.
Figure 1-1 – Hands Warning Label
The "Caution – Pinch Point" label, shown in
Figure 1-3, is attached to the top, infeed end of both
drive belt assemblies. The label reminds operator to
keep hands away from compression rollers when
machine is running.

4
Important Safeguards (Continued)
Figure 1-5 – Safety Instructions Label
Figure 1-6 – Operating Notice Label
The "Stop" and "Off/On" labels, are attached next
to the switches as shown in Figure 1-4. These
labels remind operators and casual personnel of the
function of these switches.
The "Operating Notice" label, shown in Figure 1-6,
is located on top of both drive belt assemblies to
remind operators of belt adjustment procedures.
The "Safety Instructions" label, shown in
Figure 1-5, is attached to the top of the left drive belt
assembly. The label provides convenient safeguard
instructions for the operator and service personnel.
The "Out/In" label, shown in Figure 1-7, is attached
next to the crank handle that moves the belts in and
out to match box width.
Figure 1-4 – Stop and Off/On Labels
Figure 1-7 – Operating Labels

5
The "Warning-Sharp Knife" label warns operators
and service personnel of the extremely sharp knife
used to cut the tape at the end of the box sealing
operation. The label, shown in Figure 1-8, is
located on the orange knife guard between the
applying roller assembly and the buffing roller
assembly. Never operate taping head with knife
guard removed.
Before working with the taping head or loading/
threading tape, refer to Figures 3-1 and 3-2, in
Section II, to identify the knife location. Keep hands
out of these areas except as necessary to
service the taping head or to load/thread tape.
Important Safeguards (Continued)
The following labels are located on the lower taping
head. Replacement part numbers for these two
labels are listed in Section II.
The "Tape Threading Label" shown in Figure 1-9,
is attached to the left side of the lower taping head.
This label provides a convenient tape threading
diagram. More detailed tape loading and threading
information is provided in the "Operation" section of
this manual.
Figure 1-9 – Tape Threading Label
Figure 1-8 – Knife Warning Label