3M 3M-Matic AccuGlide 2+ 800af Datasheet

1
Instructions and Parts List
800af Type 39600
Adjustable
Case Sealer
with
AccuGlide
™
2+
Taping Heads
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-1931-4 (B123010-NA)
Serial No.
For reference, record machine serial number here.
Important Safety
Information
Spare Parts
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
3M-Matic™

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjust-
ments, maintenance, troubleshooting, repair
work and servicing plus parts list of the
3M-MaticTM 800af-NA Adjustable case sealer.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition December 2010
Copyright 3M 2010
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
i

3
3M-Matic™, AccuGlide™and Scotch™are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-1851-4 (H031008-NA)
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch®equipment you ordered. It has been set up and tested in
the factory with Scotch®tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider. Provide the customer support coordinator with the model/machine
name, machine type, and serial number that are located on the identification plate
(For example: Model 800af - Type 39600 - Serial Number 13282).
Identification Plate
Replacement Parts and Service Information
For Commercial Use Only
ii

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(Table of Contents continued on next page)
TABLE OF CONTENTS - MANUAL 1: 800af Adjustable Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ Taping Heads - 2 inch)
iii
800af Adjustable Case Sealer Page
Cover Page
Replacement Parts and Service Information ........................................................................i - ii
Table of Contents ................................................................................................................. iii - iv
Acronyms and Abbreviations ................................................................................................v
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ...........................................2
2. General Information
2.1 Identification Data .........................................................................................................3
2.2 Warranty / Contents ......................................................................................................4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings ..........................................................................................................6 - 7
3.4 Operator’s Qualifications Definition .............................................................................. 8
3.5 Number of Operators ....................................................................................................8
3.6 Safe Use of the Machine Instructions ...........................................................................8
3.7 Residual Hazards .......................................................................................................... 8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................ 11
4. Technical Specifications
4.1 Power Requirements ....................................................................................................13
4.2 Operating Rate ............................................................................................................. 13
4.3 Operating Conditions ....................................................................................................14
4.4 Tape ..............................................................................................................................14
4.5 Tape Width ....................................................................................................................14
4.6 Tape Roll Diameter ....................................................................................................... 14
4.7 Tape Application Leg Length - Standard .......................................................................14
Tape Application Leg Length - Optional
4.8 Box Board .....................................................................................................................14
4.9 Box Weight and Size Capacities ................................................................................... 15
4.10 MachineDimensions ...................................................................................................... 16
4.11 Machine Noise Levels ................................................................................................... 16
4.12 Set-Up Recommendations ............................................................................................ 16

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iv
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling ........................................................................... 17
5.2 Overseas Shipment Packaging (Optional) ..........................................................................17
5.3 Handling and Transportation of Uncrated Machine .............................................................17
5.4 Machine Storage .................................................................................................................17
6. Unpacking
6.1 Uncrating .............................................................................................................................18
6.2 Packaging Materials Disposal .............................................................................................18
7. Installation
7.1 Operating Conditions .......................................................................................................... 19
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 19
7.3 Tool Kit Supplied with the Machine ..................................................................................... 19
7.4 Machine Positioning / Machine Set-Up ................................................................................ 19
7.5 Plastic Ties Removal ...........................................................................................................20
7.6 Assembly Completion .......................................................................................................... 20
7.7 Installation and Set-up ........................................................................................................ 21
7.8 Taping Heads Completion ...................................................................................................22
7.9 Outboard Tape Roll Holder ................................................................................................. 22
7.10 Preliminary Electric Inspection ........................................................................................... 22
7.11 Main Power Machine Connection and Inspection .............................................................. 22
7.12 Phases Inspection ............................................................................................................... 22
8. Theory of Operation
8.1 Working Cycle Description .................................................................................................. 23
8.2 Running Mode Definition .....................................................................................................23
8.3.1 Normal Stop Procedure .............................................................................................23
8.3.2 Emergency Stop ....................................................................................................... 23
9. Controls
9.1 Box Width Adjusting Knobs .................................................................................................24
9.2 Box Height Adjusting Crank ................................................................................................ 24
9.3 Start / Stop Main Switch .......................................................................................................24
9.4 Emergency Stop Button (Latching) ..................................................................................... 24
10. Safety devices
10.1 Blade Guards ..................................................................................................................... 25
10.2 Emergency Stop Button ..................................................................................................... 25
10.3 Electric System / Circuit Breaker ....................................................................................... 25
11. Operation
11.1 Case Sealer Components ................................................................................................... 26 - 28
11.2 Operation Warnings ............................................................................................................. 29
11.3 Box Size Set-up ................................................................................................................... 30 - 34
11.4 Box Sealing ......................................................................................................................... 34
11.5 Box Jams ............................................................................................................................. 35
TABLE OF CONTENTS (continued)

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9
12. Maintenance
12.1 Cleaning .............................................................................................................................. 36
12.2 Lubrication ......................................................................................................................... 36
12.3 Drive Belt Replacement / Tension Adjustment ................................................................... 36 - 38
12.4 Air Line Filter ...................................................................................................................... 39
12.5 Circuit breaker ....................................................................................................................39
13. Adjustments
13.1 Gate Operation ............................................................................................................... 40
13.2 Drive Belt Tension ...........................................................................................................40
13.3 Taping Head Adjustments ...............................................................................................40
13.4 Upper Taping Head Leveling .......................................................................................... 41
13.5 Gate Pressure Regulator ................................................................................................42
13.6 Gate Stroke Setting ........................................................................................................ 42
14. Special Set-up Procedure
14.1 Changing Drive Belt Height ............................................................................................ 43
14.2 Changing the Tape Leg Length ...................................................................................... 44
14.3 Outer Column Re-Positioning ......................................................................................... 45
14.4 List of Maintenance Procedures ..................................................................................... 46
15. Troubleshooting
15.1 Troubleshooting Guide ................................................................................................... 47 - 48
16. Additional Instructions
16.1 Machine Disposal Information ........................................................................................ 49
16.2 Fire emergency ...............................................................................................................49
17. Enclosures and Special Information
17.1 Statement of Conformity .................................................................................................
49
17.2 Hazardous Substances Emission ...................................................................................
49
17.3 List of Safety Features ....................................................................................................
49
17.4 Copies of Test Reports, Certifications .............................................................................
49
18. Technical Documentation and Information
18.1&2 Electric Diagrams ........................................................................................................ 50 - 51
18.3 Pneumatic Diagrams ................................................................................................... 52
19. Spare and Miscellaneous Parts
19.1 Spare Parts .................................................................................................................... 53
19.2 Labels ............................................................................................................................ 53
19.3 Tool and Parts Kit ........................................................................................................... 53
19.4 Replacement Parts Ordering Information and Service ................................................... 53
20. Options/Accessories
20.1 Options/Accessories ...................................................................................................... 54 - 55
Drawings and Parts Lists ....................................................................................................... 57 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 2+ Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)
TABLE OF CONTENTS (continued)
v

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vi
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144-1000
Scotch - Trademark of 3M St. Paul, MN 55144-1000
Drw. - drawing
Ex. - for example
Fig. - exploded view figure no. (spare parts)
Figure - Illustration
Max. - maximum
Min. - minimum
Nr. - number
N/A - not applicable
OFF - machine not operating
ON - machine operating
PLC - Programmable Logic Control
PP - Polypropylene
PTFE - Polytetraflourethelene
PU / PU-Foam - Polyurethane Foam
PVC - Poly-vinyl chloride
W - Width
H - Height
L - Length
ABBREVIATIONS AND ACRONYMS
800af-I-NA 2010 December

1
3M-Matic™ 800af Adjustable Case Sealer, Type 39600
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-Matic™800af Adjustable Case Sealer with AccuGlide™2+ Taping Heads is to automatically seal the
top and bottom center seams of regular slotted containers without the need for an operator. It will accept filled
regular slotted containers from an existing conveyor, fold the top flaps and apply a "C" clip of Scotch™ brand
pressure-sensitive film box sealing tape to the top and bottom center seams of the box. An integral gate provides
the proper spacing of incoming boxes. Infeed conveyor speed must not exceed 0.3 m/s [60 F.P.M.] maximum.
The machine has been designed and tested for use with Scotch™ brand pressure-sensitive film box sealing tape.
2010 December
800af-I-NA
1-INTRODUCTION (continued)

2 2010 December
800af-I-NA
1-INTRODUCTION (continued)
1.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. In case the manual has been lost or
damaged, ask your after sale service for a new copy.
1.2.3 Consulting the Manual
The manual is composed of:
- Pages which identify the document and the machine
- Index of the subjects
- Instructions and notes on the machine
- Enclosures, drawings and diagrams
- Spare parts (last section)
All pages and diagrams are numbered. The spare
parts lists are identified by the figure identification
number. All the notes on safety measures or
possible dangers are identified by the symbol:
1.2.4 How to Update the Manual in Case of
Modifications to the Machine
Modifications to the machine are subject to manu-
facturer’s internal procedures. The user receives a
complete and up-to-date copy of the manual to-
gether with the machine. Afterwards the user may
receive pages or parts of the manual which contain
amendments or improvements made after its first
publication. The user must use them to update this
manual.
1.1 Manufacturing Specifications / Description /
Intended Use (continued)
The 3M-MaticTM case sealing machines have been
designed and manufactured in compliance with the
legal requirements at the date of inception.
1.2 How to Read and Use the Instruction Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking, prepara-
tion, installation, operation, set-up and adjustments,
technical and manufacturing specifications, mainte-
nance, troubleshooting, repair work and servicing,
electric diagrams, warranty information, disposal
(ELV), a definition of symbols, plus a parts list of
the 3M-MaticTM 800a Adjustable case sealer 3M
Industrial Adhesives and Tapes Division 3M Center,
Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA)
Edition December 2010 Copyright 3M 2010 All rights
reserved. The manufacturer reserves the right to
change the product at any time without notice
Publication © 3M 2010 44-0009-1931-4
1.2.1 Importance of the Manual
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is avail-
able to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneu-
matic diagrams are included in the manual. Equip-
ment using PLC controls and/or electronic compo-
nents will include relevant schematics or programs in
the enclosure and in addition, the relevant documen-
tation will be delivered separately.

3
2.1 Data Identifying Manufacturer and Machine
2010 December
800af-I-NA
For Commercial Use Only
2-GENERAL INFORMATION

4
Contents – 800af Adjustable Case Sealer
(1) 800af Adjustable Case Sealer, Type 39600
(1) Tool/Spare Parts Kit
(1) Instruction and Parts Manual
ScotchTM,AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
2010 December
800af-I-NA
2-GENERAL INFORMATION (continued)
2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 800a Adjustable Case Sealer, Type 39600 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.

5
2010 December
800af-I-NA
3-SAFETY
3.1 General Safety Information
Read all the instructions carefully before starting
work with the machine; please pay particular atten-
tion to sections marked by the symbol:
The machine is provided with a LATCHING EMER-
GENCY STOP BUTTON (Figure 3-1); when this
button is pressed, it stops the machine at any point
in the working cycle. Maintain clear access to power
cord while machine is operating. Disconnect plug
from power source before machine maintenance
(Figure 3-1). Also disconnect air if the machine has
a pneumatic system. Keep this manual in a handy
place near the machine. This manual contains infor-
mation that will help you to maintain the machine in
a good and safe working condition.
3.2 Explanation of Signal Word and
Possible Consequences
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
CAUTION:
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
WARNING:
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.
E-Stop
Switch
Figure 3-1

6
3-SAFETY (continued)
2010 December
800af-I-NA
IMPORTANT! Cavity in the conveyor bed. Never put
your hands inside any part of the machine while it is
working.Serious injury may occur (Figure 3-4).
Figure 3-4
3.3 Table of Warnings
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before operating
or servicing the case seal
−Allow only properly trained and
qualified personnel to operate and service
this equipment.
WARNING
• To reduce the risk associated with
hazardous voltage:
−Position electrical cord away from foot
and vehicle traffic.
WARNING
• To reduce the risk associated with
pinches, entanglement and
hazardous voltage:
−Turn electrical supply off and
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads.
WARNING
• To reduce the risk associated with
pinches and entanglement hazards:
−Do not leave the machine running
while unattended.
−Turn the machine off when not in use.
−Never attempt to work on any part of
the machine, load tape, or remove
jammed boxes from the machine while
the machine is running.
WARNING
Figure 3-2
Figure 3-3

7
3-SAFETY (continued)
2010 December
800af-I-NA
IMPORTANT! Side flap compression rollers. Never
keep hands on the box while it is driven by the belts
(Figure 3-7).
IMPORTANT! Drive belts. Never work on the
machine with loose hair or loose garments such as
scarfs, ties or sleeves (Figure 3-8).
Figure 3-7
WARNING
Sharp Blade
Figure 3-8
Figure 3-5
Figure 3-6
• To reduce the risk associated with
sharp blade hazards:
−Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
WARNING
IMPORTANT! Tape cutting blade. Never remove the
safety device which covers the blade on the top and
bottom taping units. Blades are extremely sharp. Any
error may cause serious injuries (Figure 3-5).
• To reduce the risk associated with
pinch hazards:
−Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
−Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
−Always feed boxes into the machine by
pushing only from the end of the box.
−Keep hands, hair, loose clothing, jewelry
away from moving belts and taping heads.
CAUTION
• To reduce the risk associated with
fire and explosion hazards:
−Do not operate this equipment
in potentially flammable/explosive
environments.
WARNING
• To reduce the risk associated with
muscle strain:
−Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
−Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
WARNING

8
3-SAFETY (continued)
2010 December
800af-I-NA
3.7 Residual Hazards
The case sealer 800af incorporates various safety
protections which should never be removed or
disabled. It is essential that the operator and service
personnel be warned that hazards exist which can-
not be eliminated.
3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated
- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.
3.10 Predictable Actions which are Incorrect and
Not Allowed
- Never try to stop/hold the box while being driven
by the belts.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or main-
tenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protec-
tions must immediately be reactivated.
- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.
- Install the machine following the suggested layouts
and drawings.
3.4 Operator's Qualifications
- Machine Operator
- Mechanical Maintenance Technician
- Electrical Maintenance Technician
- Manufacturer’s Technician/Specialist
(See Section 3)
3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.
Note: A smaller or greater number of operators
could be unsafe.
3.6 Instructions for a Safe Use of the Machine /
Definition of Operator's Qualifications
Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.
3.9 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.
−Allow only properly trained and
qualified personnel to operate and service
this equipment.
WARNING

9
3-SAFETY (continued)
2010 December
800af-I-NA
Operator's Skill Levels Required to Perform the Main Operations on Machine
Skill 1: Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.
Skill 2: Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations/repairs
He is not allowed to work on live electrical components
Skill 2a: Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations / re-
pairs / adjustments / repair electrical components
He is allowed to work on live electrical panels,
connector blocks, control equipment, etc.
Skill 3: Specialist from the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications
(on agreement with the customer).
3.11 Operator's Skill Levels Required to Perform
the Main Operations on the Machine
The Table shows the minimum operator's skill for
each machine operation.
Important: The factory manager must ensure that
the operator has been properly trained on all the
machine functions before starting work.
Operation Machine Status Required Operator
Skill
Number of
Operators
Machine installation and setup Running with safety
protections disabled
2 and 2a 2
Adjusting box size Stopped by pressing the
EMERGENCY STOP
button
11
Tape replacement Stopped by pressing the
EMERGENCY STOP
button
11
Blade replacement Electric power
disconnected
21
Drive belt replacement Electric power
disconnected
21
Ordinary maintenance Electric power
disconnected
21
Extraordinary mechanical
maintenance
Running with safety
protections disabled
31
Extraordinary electrical
maintenance
Running with safety
protections disabled
2a 1
•To reduce the risk associated with
mechanical and electrical hazards:
−Allow only properly trained and qualified
personnel to operate and service this machine
WARNING

10
3 - Important Safeguards
2010 December
Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.
Also refer to Manual 2 for taping head components.
Figure 3-9—800af Case Sealer Components (Left Front View)
800af-NA
3.12 Component Locations
Kicker
Assembly
Belt Guard
Adjustable
Side Guides
with Box
Drive Belts
Power Switch
Assembly Machine
Bed
Height
Adjustment
Handle
Upper
Taping
Head
Emergency
Stop
Switch
Lower
Taping
Head
Drive Belt
Adjustment
Handle
Pneumatic
Controls