3M 3M-MATIC 8000a-T User manual

3M-MATIC
8000a-T
Modified Adjustable Case Sealer
Machine Serial Number:
The following attached pages are a current bill of materials of the parts for
your T-Table. This unit is designed for trouble-free operation. As with any
precision equipment however, regular maintenance is required.
Subject to change without notice.

This Machinery has been equipped with the following:
1. 6" x 36" T-Table Modification

Instructions and Parts List
8000a-8000a3
Type 11400
Adjustable
Case Sealer
with
AccuGlide 3
Taping Heads
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2014 44-0009-2134-4 (B062514-NA)
Serial No.
For reference, record machine serial number here.
Important Safety
Information
Spare Parts
™
3M-Matic™BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments,
maintenance, troubleshooting, repair work and
servicing plus parts list of the 3M-MaticTM
8000a-8000a3 adjustable case sealer.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition June 2014
Copyright 3M 2014
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
2014 June
8000a-8000a3 - NA

i
3M-Matic™, AccuGlide™and Scotch™
are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider help line 1-800-328-1390. Provide the customer support coordinator
with the model/machine name, machine type, and serial number that are located on the identification plate
(For example: Model 8000a-8000a3 - Type 11400 - Serial Number 13282).
3M Tape Dispenser Parts
241 Venture Drive 1-800-344-9883
Amery, WI 54001-1325 Fax: [phone]
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Identification Plate
Replacement Parts and Service Information
For Commercial Use Only

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3M-Matic™, AccuGlide™and Scotch™
are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.

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TABLE OF CONTENTS - MANUAL 1: 8000a-8000a3 Adjustable Case Sealer
(For Taping Head Information - See Manual 2 or 3: AccuGlide™ 3 Taping Heads - 2 Inch or 3 Inch)
8000a-8000a3 Adjustable Case Sealer Page
Cover Page
Replacement Parts and Service Information ........................................................................ i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................ vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use .........................................1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications .......................................... 2
2. General Information
2.1 Identification Data ........................................................................................................ 3
2.2 After-Sale Service ........................................................................................................ 3
2.3 Warranty / Contents ..................................................................................................... 4
3. Safety
3.1 General Safety Information .......................................................................................... 5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings ......................................................................................................... 6 - 7
3.4 Operator’s Qualifications Definition ..............................................................................8
3.5 Number of Operators ................................................................................................... 8
3.6 Safe Use of the Machine Instructions .......................................................................... 8
3.7 Residual Hazards ..........................................................................................................8
3.8 Prevent Other Hazards - Recommendations and Measures ....................................... 8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................11
4. Technical Specifications
4.1 Power Requirements ...................................................................................................12
4.2 Operating Rate ............................................................................................................ 12
4.3 Operating Conditions ...................................................................................................12
4.4 Machine Noise Level ................................................................................................... 12
4.5 Set-Up Recommendations ......................................................................................... 12
4.6 Tape .............................................................................................................................13
4.7 Tape Width .................................................................................................................. 13
4.8 Tape Roll Diameter ......................................................................................................13
4.9 Tape Application Leg Length - Standard ......................................................................13
Tape Application Leg Length - Optional
4.10 Box Board ....................................................................................................................13
4.11 Box Weight and Size Capacities .................................................................................. 13 - 14
4.12 Machine and Packaged Machine Dimensions ............................................................. 15
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TABLE OF CONTENTS (continued)
i
iv
8000a-8000a3 - NA 2014 June
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling ........................................................................... 16
5.2 Overseas Shipment Packaging (Optional) ..........................................................................16
5.3 Handling and Transportation of Uncrated Machine .............................................................16
5.4 Machine Storage .................................................................................................................16
6. Unpacking
6.1 Uncrating .............................................................................................................................17
6.2 Packaging Materials Disposal .............................................................................................17
7. Installation
7.1 Operating Conditions .......................................................................................................... 18
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 18
7.3 Tool Kit Supplied with the Machine ..................................................................................... 18
7.4 Machine Positioning ............................................................................................................18
7.5 Plastic Ties Removal ...........................................................................................................19
7.6 Assembly Completion .......................................................................................................... 19
7.7 Taping Heads Completion ...................................................................................................20
7.8 Outboard Tape Roll Holder ................................................................................................. 20
7.9 Preliminary Electric Inspection ............................................................................................20
7.10 Main Power Machine Connection and Inspection ..............................................................20
7.11 Phases Inspection ...............................................................................................................20
8. Theory of Operation
8.1 Working Cycle Description ..................................................................................................21
8.2 Running Mode Definition .....................................................................................................21
8.3.1 Normal Stop Procedure .............................................................................................21
8.3.2 Emergency Stop ....................................................................................................... 21
9. Controls
9.1 Box Width Adjusting Knobs .................................................................................................22
9.2 Box Height Adjusting Crank ................................................................................................ 22
9.3 Start / Stop Main Switch .......................................................................................................22
9.4 Emergency Stop Button (Latching) ..................................................................................... 22
10. Safety devices
10.1 Blade Guards .................................................................................................................... 23
10.2 Emergency Stop Button .................................................................................................... 23
10.3 Electric System / Circuit Breaker ....................................................................................... 23
11. Set-Up and Adjustments
11.1 Box Width Adjustment ........................................................................................................24
11.2 Box Height Adjustment .......................................................................................................24
11.3 Top Flap Compression Roller Adjustment ..........................................................................24
11.4 Changing the Tape Leg Length ..........................................................................................24
11.5 Special Set-Up Procedure for Outer Column Re-Positioning ............................................ 25 - 26
11.6 Run Boxes to Check Adjustment ...................................................................................... 26

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11
TABLE OF CONTENTS (continued)
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8000a-8000a3 - NA 2014 June
12. Operation
12.1 Operator’s Correct Working Position .............................................................................. 27
12.2 Starting the Machine .......................................................................................................27
12.3 Starting Production ......................................................................................................... 27
12.4 Tape Replacement ..........................................................................................................27
12.5 Box Size Adjustment .......................................................................................................27
12.6 Cleaning ......................................................................................................................... 27
12.7 Table of Adjustments ...................................................................................................... 27
12.8 Safety Devices Inspection .............................................................................................. 27
12.9 Trouble Shooting ............................................................................................................ 28
13. Maintenance
13.1 Safety Measures (see section 3) .................................................................................... 29
13.2 Tools and Spare Parts Supplied with Machine ............................................................... 29
13.3 Maintenance Operations - Recommended Inspections and Frequency ..........................29
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 29
13.5 Safety Features (Inspection Efficiency) .......................................................................... 29
13.6 Machine Cleaning ...........................................................................................................29
13.7 Cutter Blade Cleaning .................................................................................................... 29
13.8 Drive Belt Replacement ..................................................................................................30 - 31
13.9 Drive Pulley Ring ............................................................................................................ 31
13.10 Drive Belt Tension ...........................................................................................................32
13.11. Special Set-Up Procedures ............................................................................................ 32 - 38
13.11.1 Case Sealer Frame ........................................................................................... 32
13.11.2 Taping Heads ..................................................................................................... 33
13.12 Maintenance Work Log ...................................................................................................34
14. Additional Instructions
14.1 Machine Disposal Information ........................................................................................ 35
14.2 Fire emergency ...............................................................................................................35
15. Enclosures and Special Information
15.1 Statement of Conformity .................................................................................................35
15.2 Hazardous Substances Emission ...................................................................................35
16. Technical Documentation and Information
16.1 Electric Diagrams ........................................................................................................... 37
16.2 Spare Parts / Ordering ....................................................................................................38 - 39
Drawings and Parts Lists ....................................................................................................... 41 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 3 Taping Heads - 2 Inch or 3 Inch (See Manual 2 or 3 for Table of Contents)

ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000
Scotch - Trademark of 3M St. Paul, MN 55144-1000
Drw. - drawing
Ex. - for example
Fig. - exploded view figure no. (spare parts)
Figure - Illustration
Max. - maximum
Min. - minimum
Nr. - number
N/A - not applicable
OFF - machine not operating
ON - machine operating
PLC - Programmable Logic Control
PP - Polypropylene
PTFE - Polytetraflourethelene
PU/PU Foam - Polyurethane Foam
PVC - Poly-vinyl chloride
W - Width
H - Height
L - Length
8000a-8000a3 - NA 2014 June
vi

1-INTRODUCTION
1
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-MaticTM 8000a-8000a3 Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply
a “C” clip of Scotch®pressure-sensitive film box sealing tape to the top and bottom center seam of
regular slotted containers. The 8000a-8000a3 is manually adjustable to a wide range of box sizes
(see "Specifications Section – Box Weight and Size Capacities").
8000a-8000a3 - NA 2014 June
3M-MaticTM 8000a-8000a3 Adjustable Case Sealer, Type 11400
Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

2
1-INTRODUCTION (continued)
2014 June
8000a-8000a3 - NA
1.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. In case the manual has been lost or
damaged, ask your after sale service for a new copy.
1.2.3 Consulting the Manual
The manual is composed of:
- Pages which identify the document and the machine
- Index of the subjects
- Instructions and notes on the machine
- Enclosures, drawings and diagrams
- Spare parts (last section)
All pages and diagrams are numbered. The spare
parts lists are identified by the figure identification
number. All the notes on safety measures or
possible dangers are identified by the symbol:
1.2.4 How to Update the Manual in Case of
Modifications to the Machine
Modifications to the machine are subject to manu-
facturer’s internal procedures. The user receives a
complete and up-to-date copy of the manual to-
gether with the machine. Afterwards the user may
receive pages or parts of the manual which contain
amendments or improvements made after its first
publication. The user must use them to update this
manual.
1.1 Manufacturing Specifications / Description /
Intended Use (continued)
The 3M-MaticTM case sealing machines have been
designed and manufactured in compliance with the
legal requirements at the date of inception.
1.2 How to Read and Use the Instruction Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking, prepara-
tion, installation, operation, set-up and adjustments,
technical and manufacturing specifications, mainte-
nance, troubleshooting, repair work and servicing,
electric diagrams, warranty information, disposal
(ELV), a definition of symbols, plus a parts list of the
3M-MaticTM 8000a-8000a3 Adjustable case sealer
3M Industrial Adhesives and Tapes Division 3M Cen-
ter, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA)
Edition June 2014 Copyright 3M 2014 All rights
reserved. The manufacturer reserves the
right to change the product at any time without
notice Publication © 3M 2014 44-0009-2134-4.
1.2.1 Importance of the Manual
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is avail-
able to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneu-
matic diagrams are included in the manual. Equip-
ment using PLC controls and/or electronic compo-
nents will include relevant schematics or programs in
the enclosure and in addition, the relevant documen-
tation will be delivered separately.

3 2014 June
8000a-8000a3 - NA
2.1 Data Identifying Manufacturer and Machine
2.2 Data for Technical Assistance and Service
For Commercial Use Only
2-GENERAL INFORMATION

4
2-GENERAL INFORMATION (continued)
2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 8000a-8000a3 Adjustable Case Sealer, Type 11400 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety
(90 days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
2014 June
Contents — 8000a-8000a3 Adjustable Case Sealer
(1) 8000a-8000a3 Adjustable Case Sealer, Type 11400
(1) Upper Assembly Height Adjustment Crank Hardware
(1) Tool and Spare Parts Kit
(1) Instruction and Parts Manual
8000a-8000a3 - NA

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3-SAFETY
2014 June
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3.1 General Safety Information
Read all the instructions carefully before
starting work with the machine; please
pay particular attention to
sections marked by the symbol:
The machine is provided with a LATCHING
EMERGENCY STOP BUTTON (Figure 3-1);
when this button is pressed, it stops the machine
at any point in the working cycle. Maintain clear
access to power cord while machine is operating.
Disconnect plug from power source before machine
maintenance (Figure 3-1). Also disconnect air if the
machine has a pneumatic system. Keep this manual
in a handy place near the machine. This manual
contains information that will help you to maintain
the machine in a good and safe working condition.
3.2 Explanation of Signal Word and
Possible Consequences
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
Caution:
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
Warning:
E-Stop
Switch
Figure 3-1
This safety alert symbol identifies important
messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.

6
3-SAFETY (continued)
2014 June
8000a-8000a3 - NA
Figure 3-2
Important! Cavity in the conveyor bed. Never put your
hands inside any part of the machine while
it is working.Serious injury may occur
(Figure 3-4).
Figure 3-4
3.3 Table of Warnings
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
−Allow only properly trained and
qualified personnel to operate and
service this equipment.
• To reduce the risk associated with
hazardous voltage:
−Position electrical cord away from foot
and vehicle traffic.
• To reduce the risk associated with
pinches, entanglement and
hazardous voltage:
−Turn electrical supply off and
disconnect before performing any
adjustments, maintenance or
servicing the machine or taping heads.
• To reduce the risk associated with
pinches and entanglement hazards:
−Do not leave the machine running
while unattended.
−Turn the machine off when not in use.
−Never attempt to work on any part of
the machine, load tape, or remove
jammed boxes from the machine while
the machine is running.
WARNING
WARNING
WARNING
WARNING
Figure 3-3