3M 3M-Matic 800asb Datasheet

3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
Serial No. For reference, record machine serial number here.
Important Safety
Information
Read "Important Safeguards",
pages 3-5 and also operating
"Warnings", page 16
BEFORE INSTALLING OR
OPERATING THIS
EQUIPMENT.
It is recommended you
immediately order the
spare parts listed on
page 35. These
parts are expected to
wear through normal use
and should be kept on
hand to minimize
production delays.
Spare Parts
Instructions and Parts List
800asb Type 29600
Adjustable
Case Sealer
with
Taping Heads
3M-Matic
TM
AccuGlide II
TM
STD 1-1/2 Inch
"3M-Matic"and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1000
Litho in U.S.A
© 3M 1998 44-0009-1925-6(C28.0).

Replacement Parts and Service Information
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive 1-800/344 9883
Amery, WI 54001-1325 FAX# [phone]
Technical Assistance:
3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.
$10.00 restocking charge per invoice on returned parts.
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1851-4(E79.0)

Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If any problems occur when operating this equipment, and you
desire a service call, or phone consultation, call, write or Fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
1-800/328 1390
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1852-2(D79.0)
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000

Instruction Manual
800asb, Type 29600
Adjustable Case Sealer
This instruction manual is divided into two sections as follows:
Section IIncludes all information related to installation, operation and parts for the case sealer.
Section II Includes specific information regarding the AccuGlide™ II STD 1-1/2 Inch Taping Heads
Table of Contents Page
Section I– 800asb Adjustable Case Sealer
Description ........................................................................................................................................ 1
Equipment Warranty and Limited Remedy ....................................................................................... 2
800asb Contents ............................................................................................................................... 2
Important Safeguards........................................................................................................................ 3 - 5
Specifications .................................................................................................................................... 7 - 9
Installation and Set-Up...................................................................................................................... 11 - 13
Receiving and Handling ....................................................................................... 11
Machine Set-Up ................................................................................................... 11 - 13
Packaging and Separate Parts .................................................................. 11 - 12
Tape Drum Bracket .................................................................................... 12
Machine Bed Height................................................................................... 12
Tape Leg Length ........................................................................................ 13
Box Size Capacity of Case Sealer ............................................................. 13
Electrical Connection and Controls ............................................................ 13
Initial Start-Up of Case Sealer.................................................................... 13
Operation .......................................................................................................................................... 15 - 19
Operation "Warnings" .......................................................................................... 16
Electrical On/Off Switch ....................................................................................... 16
Tape Loading/Threading...................................................................................... 16
Box Size Set-Up................................................................................................... 17 - 18
Box Sealing.......................................................................................................... 19
Maintenance...................................................................................................................................... 21 - 23
Cleaning............................................................................................................... 21
Lubrication ........................................................................................................... 21
Circuit Breaker ..................................................................................................... 22
Knife Replacement, Taping Head ........................................................................ 22
Drive Belts............................................................................................................ 22 - 23
Replacement/Tension Adjustment ............................................................. 22 - 23
i

Table of Contents (Continued) Page
Adjustments ..................................................................................................................................... 25
Drive Belt Tension........................................................................................................ 25
Taping Head Adjustments............................................................................................ 25
Special Set-Up Procedure................................................................................................................. 27 - 31
Drive Belt Height .................................................................................................. 27
Disassemble............................................................................................... 27
Reassemble ............................................................................................... 27
Changing Tape Leg Length ................................................................................. 28
Box Height Range................................................................................................ 28 - 31
Troubleshooting ................................................................................................................................ 33
Troubleshooting Guide......................................................................................... 33
Electrical Diagram ............................................................................................................................. 34
Spare Parts/Tools ............................................................................................................................. 35
Options/Acessories ........................................................................................................................... 35
Replacement Parts Illustrations and Parts Lists................................................................................ 36 - 73
Section II – AccuGlide™ II STD 1-1/2 Inch Taping Heads
ii

1
Description
3M-MaticTM 800asb Adjustable Case Sealer, Type 29600
The 3M-MaticTM 800asb Adjustable Case Sealer with AccuGlideTM II
1-1/2 Inch Taping Heads is designed to
appl a C clip of ScotchTM brand pressure-sensitive film box sealing tape to the top and bottom center seam of
regular slotted containers. The case sealer is manuall adjustable to a wide range of box sizes (see Box Weight
and Size Capacities, page 8).

2
800asb Contents
800asb  (1) 800asb Adjustable Case Sealer, T pe 29600
(1) Tool Kit
(1) Instruction and Parts Manual
ScotchTM, AccuGlideTM, and 3M-MaticTM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000
quipment Warranty and Limited Remedy: TH FOLLOWING WARRANTY IS MAD IN LI U OF ALL
OTH R WARRANTI S, XPR SS OR IMPLI D, INCLUDING, BUT NOT LIMIT D TO, TH IMPLI D
WARRANTY OF M RCHANTABILITY, TH IMPLI D WARRANTY OF FITN SS FOR A PARTICULAR
PURPOS AND ANY IMPLI D WARRANTY ARISING OUT OF A COURS OF D ALING, A CUSTOM OR
USAG OF TRAD :
3M sells its 3M-MaticTM 800asb Adjustable Case Sealer, Type 29600 with the following warranties:
1. The Taping Head knife, springs and rollers will be free from all defects for ninet (90) da s
after deliver .
2. All other Taping Head parts will be free from all defects for three (3) ears after deliver .
3. The gearmotor will be free from all defects for one (1) ear after deliver .
4. All other parts will be free from all defects for ninet (90) da s after deliver .
If an part is proved to be defective within its warrant period, then the exclusive remed and 3Ms and sellers
sole obligation shall be, at 3Ms option, to repair or replace the part, provided the defective part is returned
immediatel to 3Ms factor or an authorized service station designated b 3M. A part will be presumed to
have become defective after its warrant period unless the part is received or 3M is notified of the problem no
later than five (5) calendar da s after the warrant period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pa for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to an
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warrant , breach of contract, negligence, strict liabilit or an other legal
theor .
The foregoing Equipment Warrant and Limited Remed and Limitation of Liabilit ma be changed onl b a
written agreement signed b authorized officers of 3M and seller.

3
Important Safeguards
The "Warning  Hazardous Voltage" label, shown
in Figure 1-2, is attached to the cover of the
electrical control box. The label warns service
personnel to unplug the power suppl before
attempting an service work on the case sealer.
Figure 1-2  lectrical Warning Label
Figure 1-1  Knife Warning Label
This safety alert symbol identifies
important messages in this manual.
R AD AND UND RSTAND TH M B FOR
INSTALLING OR OP RATING THIS
QUIPM NT.
The "Warning  Sharp Knife" label (A), shown in
Figure 1-1, is attached to both sides of the upper
frame at the location of the cut-off knife on the upper
taping heads. The "Warning  Sharp Knife" label
(B), shown in Figure 1-1, is attached to the orange
cut-off knife guard on both taping heads. The labels
warn operators and service personnel of the ver
sharp knife used to cut the tape at the end of the
tape application.
The "Warning  Keep Hands Away From Moving
Belts" label, shown in Figure 1-3, is located on the
infeed end of both drive assemblies. The labels
warn operators to keep hands awa from this area
when drive belts are running.
Figure 1-3  Box Drive Belt Warning Label
Important  In the event the following safet
labels are damaged or destro ed, they must
be replaced to ensure operator safety. A
label kit, part number 78-8098-8966-6 is
available as a stock item or individual labels
can be ordered. See Parts Illustration/List,
Section I, pages 72 & 73.

4
Important Safeguards (Continued)
An emergenc stop switch is located on the left,
infeed side of the machine. The "Stop" label,
shown in Figure 1-6, is located in front of the switch
and reminds operators and casual personnel of the
function of this switch. In addition, an "On/Off" label
is attached next to the electrical on/off switch on the
left, infeed side of the machine frame.
Figure 1-5  Safety Instructions Label
Figure 1-6  Stop and On/Off Labels
Figure 1-4  Pinch Point Caution Label
The "Safety Instructions" label, shown in
Figure 1-5, is attached to the top front of the upper
assembl . The label provides convenient safeguard
instructions for the operator and service personnel.
The "Caution  Pinch Point" label, shown in
Figure 1-4, is attached to the upper assembl
crossbar next to each of the compression roller
locking knobs. The label reminds operator to keep
hands awa from compression rollers when machine
is running.
The "Center Box Here" label, shown in Figure 1-7,
is attached to the front of the upper assembl to
remind the operator of the proper box placement
procedure.
Figure 1-7  Center Box Label

5
Important Safeguards (Continued)
The "Up/Down/Lock" label shown in Figure 1-9, is
located on the top surface, on each side of the upper
column assembl . The label reminds the operator of
the direction to turn the height adjustment crank to
raise and lower the upper assembl /taping head.
Figure 1-9  Up/Down/Lock and In/Out Labels
The "Operating Notice" label, shown in
Figure 1-8, is located on the top, infeed end of both
drive belt assemblies. The labels remind operators
of correct belt adjustment procedures.
Figure 1-8  Operating Notice Label
The "In/Out" label, shown in Figure 1-9, is attached
to the side of the machine frame next to the drive
belt width adjusting crank. It reminds the operator of
direction to turn crank to adjust belts for box width.

6
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7
IMPORTANT SAF GUARD
IMPORTANT SAF GUARD
IMPORTANT SAF GUARD
5. Tape Width:
36 mm [1.5 in]
1. Power Requirements:
Electrical  115 VAC, 60 Hz, 3.8 A
The machine is equipped with an 2.4 m [8 ft]
standard neoprene covered power cord and a
grounded plug.
Contact our 3M Representative for power
requirements not listed above.
2. Operating Rate:
Belt speed is 0.29 m/s [57 ft/min]
Specifications
6. Tape Roll Diameter:
Up to 405 mm [16 in] maximum on a 76.2 mm
[3 in] diameter core. (Accommodates all s stem
roll lengths of ScotchTM brand film tapes.)
3. Operating Conditions:
Use in dr , relativel clean environments at 5o to
40o C [40o to 105o F] with clean, dr boxes.
Important  Machine should not be washed
down or subjected to conditions causing
moisture condensation on components.
7. Tape Leg Length (Standard):
50 mm ± 6 mm [2 in ±.25 in]
Tape Leg Length (Optional):
70 mm ± 6 mm [2.75 in ±.25 in]
(To change tape leg to 70 mm [2.75 in], see
"Special Set-Up Procedures", page 28.)
4. Tape:
ScotchTM brand pressure-sensitive film box
sealing tapes.
8. Box Board:
St le  regular slotted containers  RSC
Bursting test 125 to 275 P.S.I. single wall or
double wall B or C flute.
(Specifications continued on next page)

8
Specifications (Continued)
9. Box Weight and Size Capacities:
Weight
Maximum  up to 38.6 kg [85 lbs]
Minimum  contents must support top flaps and
weight must be sufficient to hold bottom flaps
full closed.
Box Size  With standard 50 mm [2.00 in]
tape leg length
MINIMUM
Length  150 mm [6.00 in]
Width  100 mm [3.90 in]
Height  70 mm [2.75 in] *
MAXIMUM
Length  unlimited
Width  See Below **
Height  570 mm [22.38 in]
Box Size  With optional 70 mm [2.75 in]
tape leg length
MINIMUM
Length  150 mm [6 in]
Width  140 mm [5.50 in]
Height  120 mm [4.75 in]
MAXIMUM
Length  Unlimited
Width  545 mm [21.50 in]
Height  570 mm [22.38 in]
Note: The case sealer is designed to
accommodate most boxes compl ing with the 1976
FBA and PMMI*** voluntar standard "Tolerances
for Top Opening" regular slotted corrugated
containers (RSC). Two of the requirements of the
standard are the following:
The box length is not more than twice the
box width.
The box length is not more than four times
the box depth.
DETERMINE THE BOX LIMITATIONS BY
COMPLETING THIS FORMULA:
Box Length In
Direction Of Seal Must Be Greater Than .6
Box Height
If an of the above criteria are not met, boxes
should be test run to assure proper machine
performance.
* With outer columns relocated to upper
position, minimum box height is 108 mm
[4.25 in] and maximum box height is 670 mm
[26.38 in]. (See "Special Set-Up Procedure 
Box Height Range", page 28.)
** Maximum box width is 545 mm [21.50 in] on
boxes higher than 110 mm [4.25 in]. (To run
boxes less than 110 mm [4.25 in] high,
remove compression rollers.
*** Fibre Box Association, Packaging Machiner
Manufacturer's Association
(Specifications continued on next page.)

9
Specifications (Continued)
Machine Dimensions:
WLHABCF
Minimum
mm [Inches] 980 [38.50] 920 [36.25] 1335 [52.50] 460 [18] 610 [24] * 105 [4.18] 620 [24.50]
Maximum
mm [Inches] -- -- 2184 [86] * -- 890 [35] * -- --
* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 in] and
"B" minimum/maximum dimension decreases b 100 mm [4 in]. (See "Special Set-Up Procedure  Box
Height Range", page 28.)
Weight  approximate 170 kg [375 lbs] crated
approximate 152 kg [335 lbs] uncrated
11. Set-Up Recommendations:
> Machine must be level.
> Customer supplied infeed and exit conve ors (if used) should provide straight and level box entr and exit.
> Exit conve ors (powered or gravit ) must conve sealed boxes awa from machine.

10
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11
Installation and Set-Up
Receiving And Handling
Figure 2-1  Set-Up and Installation
Note  A tool kit consisting of metric open
end and hex socket wrenches is provided
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied b the customer will be
required for machine maintenance.
After the machine has been uncrated, examine the
case sealer for damage that might have occurred
during transit. If damage is evident, file a damage
claim immediately with the transportation compan
and also notif our 3M Representative.
Machine Set-Up
The following instructions are presented in the order
recommended for setting up and installing the case
sealer. Following them step b step will result in an
installation in our production line that best utilizes
the man features built into the case sealer. Refer
to Figure 3-1 to identif the various components of
the case sealer.
Important  Read "Warnings" on page 16
before attempting to set-up the case sealer
for operation.
1. Lift fiberboard cover off pallet after removing
staples at bottom.
2. Use appropriate material handling equipment to
remove the machine from the pallet and move it
into position.
Whenever the machine is lifted with a fork truck,
insure that the forks span completel across the
machine frame and do not contact an wiring or
mechanism under the machine frame. In some
cases the lower taping head ma need to be
removed to avoid damage.
PACKAGING AND SEPARATE PARTS
STEPS 1 THRU 5
CAUTION  Machine weighs
approximately 152 kg [335 pounds]
uncrated.

12
Installation and Set-Up (Continued)
MACHINE BED HEIGHT
Adjust machine bed height. The case sealer is
equipped with four adjustable legs that are
located at the corners of the machine frame.
The legs can be adjusted to obtain different
machine bed heights from 610 mm [24 in]
minimum to 855 mm [35 in] maximum.
Refer to Figure 2-3C and set the machine bed
height as follows:
1. Raise and block up the machine frame to
allow adequate leg adjustment.
2. Loosen, but do not remove, two M8 x 16
socket head screws in one leg (use M6 hex
wrench). Adjust the leg length for the
desired machine bed height. Retighten the
two screws to secure the leg. Adjust all four
legs equall .
Figure 2-2  Drive Assemblies
Note  The drive belt assemblies can be
raised 55 mm [2.16 in] to provide better
conve ing of tall boxes. Refer to "Special Set-
Up Procedure  Drive Belt Height", page 27
for set-up procedure. (Raising drive belts
increases the minimum box height that can
be taped to 115 mm [4.50 in].
3. Install the crank handle on the top of the left
column, as shown in Figure 2-1A.
4. Install the upper tape drum bracket on the top
cross bar, as shown in Figure 2-1B.
5. Remove height stop plates on both columns
(from shipping position) and re-install with
screws in lower set of holes as shown in
Figure 2-1C.
6. Install drive belt assemblies. Refer to
Figure 2-2.
a. Crank upper taping head to its full raised
position.
b. Install drive belt assemblies on mounting
shafts with exposed belt towards inside of
case sealer and drive motor at exit end of
machine. Note  Keep drive motors in
vertical position to prevent gear oil from
leaking out of transmission.
c. Fasten drive belt assemblies in place with
spacer (A), special washer (B) and M6 x 16
flat head screw (C) on each mounting shaft.
TAPE DRUM BRACKET (Lower Taping Head)
Ensure that the tape drum bracket assembl is
mounted straight down, as shown in
Figure 2-3A. The tape drum bracket assembl
can be pivoted to provide clearance or for retrofit
in certain cases.
Outboard tape roll mounting (Alternate Position) 
Remove the tape drum bracket assembl , stud
spacer and fasteners from the taping head.
Install and secure on the infeed end of the lower
frame, as shown in Figure 2-3B.
d. Plug each motor cord into receptacle on
each side of case sealer bed and secure
with receptacle clamp.

13
Installation and Set-Up (Continued)
BOX SIZE CAPACITY OF CASE SEALER
At its factor setting, the case sealer handles
box sizes up to 570 mm [22.38 in] maximum
height. If larger capacit is needed, the machine
can be adjusted to accommodate boxes up to
670 mm [26.38 in] high. Refer to page 28,
"Special Set-Up Procedures  Box Height Range",
for set-up procedure.
Note  Adjusting machine to accommodate
670 mm [26.38 in] high boxes also increases
minimum box size to 170 mm [6.75 in].
Note  Machines outside the U.S. ma be
equipped with 220/240 Volt, 50 Hz s stems,
or other electrical requirements compatible
with local practice.
ELECTRICAL CONNECTION
The electrical control box (mounted on the lower
right side of the machine frame) contains the pre-
set circuit breaker. The box can be relocated to
the other side of the machine if desired. A
standard three conductor power cord with plug is
provided at the back of the electrical control box
for 115 Volt, 60 Hz, 2.8 Amp electrical service.
The receptacle providing this service shall be
properl grounded. Before the power cord is
INITIAL START-UP OF CASE SEALER
After completing the "Installation and Set-Up"
procedure, continue through "Operation" for
tape loading and start-up to be sure case sealer
is properl adjusted to run boxes.
Figure 2-3  Machine Bed Height Adjustment and Lower Tape Drum Bracket Position
TAPE LEG LENGTH
Taping heads are pre-set to appl 50 mm [2 in]
long tape legs. To change tape legs to 70 mm
[2.75 in], see "Special Set-Up Procedures",
page 28.
WARNING  To prevent shock and
fire hazard: Position extension cord
where it will be out of the way of foot or
vehicle traffic. xtension cord is only for
temporary use  do not use for a
permanent installation.
plugged into 115 Volt, 60 Hz outlet, make sure
that all packaging materials and tools are
removed from the machine. Do not plug
electrical cord into outlet until ready to run
machine.
Use of an extension cord is not recommended.
However, if one is needed for temporar use, it
must have a wire size of 1.5 mm diameter
[AWG 16], have a maximum length of 30.5 m
[100 ft], and must be properl grounded.

14
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15
Operation
IMPORTANT  Before operating the case sealer read all the "Important Safeguards", pages 3-5 and
"Warnings", on page 16 as well as all of the "Operation" instructions.
Refer to Figure 3-1 to acquaint ourself with the various components of the case sealer and also see Section II,
page 6, for taping head components.
Figure 3-1  Case Sealer Components, Left Front View
Note  Although the upper taping head is built into the machine frame, it has the same components
(except for side frames) as the lower head which is described in Section II. Refer to Section II for both
upper and lower taping head tape loading, maintenance and adjustment procedures.