3M 3M MATIC A80F Datasheet

Instructions and Parts List
a80f
Type 11000
Adjustable
Case Sealer
with
AccuGlide 2+
Taping Heads
3M-MaticTM and AccuGlideTM are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-2096-5 (A033110-NA)
Serial No.
For reference, record machine serial number here.
Important Safety
Information
Spare Parts
™
3M-Matic™BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments,
maintenance, troubleshooting, repair work and
servicing plus parts list of the 3M-MaticTM
a80f-NA Adjustable case sealer.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition March 2010
Copyright 3M 2010
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
2010 March
a80f-NA

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch®equipment you ordered. It has been set up and tested in
the factory with Scotch®tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the
model/machine name, machine type, and serial number that are located on the identification plate (For
example: Model a80f - Type 11000 - Serial Number 13282).
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Note : Outside the U.S., contact the local 3M subsidiary for
parts ordering information.
United States -
3M Tape Dispenser Parts
241 Venture Drive
1-800-344-9883
Amery, WI 54001-1325
Fax: [phone]
Identification Plate
Replacement Parts and Service Information
3M-Matic™, AccuGlide™and Scotch™are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-1851-4 (H031008)
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
i

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Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch®equipment you ordered. It has been set up
and tested in the factory with Scotch®tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.
3M-Matic™, AccuGlide™and Scotch™are Trade-
marks of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-1852-2 (F031008)
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii

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TABLE OF CONTENTS - MANUAL 1: a80f Adjustable Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ STD 2 Inch Taping Heads)
a80f Adjustable Case Sealer Page
Cover Page
Replacement Parts and Service Information ....................................................................... i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use
.........................................1
1.2 How to Read and Use the Manual / Reference Documents ......................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ...........................................2
2. General Information
2.1 Identification Data .........................................................................................................3
2.2 After-Sale Service .........................................................................................................3
2.3 Warranty / Contents ......................................................................................................4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings ..........................................................................................................6 - 7
3.4 Operator’s Qualifications ..............................................................................................8
3.5 Number of Operators ....................................................................................................8
3.6 Safe Use of the Machine Instructions ...........................................................................8
3.7 Residual Hazards ..........................................................................................................8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................8
3.9 Personal Safety Measures ...........................................................................................8
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................11
4. Technical Specifications
4.1 Power Requirements ....................................................................................................13
4.2 Operating Rate .............................................................................................................13
4.3 Operating Conditions ....................................................................................................13
4.4 Tape ..............................................................................................................................13
4.5 Tape Width ....................................................................................................................13
4.6 Tape Roll Diameter .......................................................................................................13
4.7 Tape Application Leg Length - Standard .......................................................................14
Tape Application Leg Length - Optional
4.8 Box Board .....................................................................................................................14
4.9 Box Kicker Adjustment ...................................................................................................14
4.10 Box Weight and Size Capacities ...................................................................................14
4.11 Machine Dimensions .....................................................................................................15
4.12 Machine Noise Levels ...................................................................................................15
4.13 Set-Up Recommendations ............................................................................................15
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TABLE OF CONTENTS (continued)
i
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling ...........................................................................16
5.2 Handling and Transportation of Uncrated Machine .............................................................16
5.3 Machine Storage .................................................................................................................16
6. Unpacking
6.1 Uncrating and Removal of Pallet ........................................................................................ 17
6.2 Packaging Materials Disposal .............................................................................................17
7. Installation
7.1 Operating Conditions ..........................................................................................................18
7.2 Space Requirements for Machine Operation and Maintenance .........................................18
7.3 Tool Kit Supplied with the Machine .....................................................................................18
7.4 Machine Positioning ............................................................................................................18
7.5 Plastic Ties Removal ...........................................................................................................19
7.6 Assembly Completion ..........................................................................................................19
7.7 Taping Heads Completion ...................................................................................................20
7.8 Preliminary Electric Inspection ............................................................................................20
7.9 Main Power Machine Connection and Inspection ...............................................................20
7.10 Phases Inspection ..............................................................................................................20
7.11 Pneumatic Connecting ........................................................................................................ 21
7.12 Infeed Conveyor Assembly ..................................................................................................21
8. Theory of Operation
8.1 Working Cycle Description ..................................................................................................22
8.2 Running Mode Definition .....................................................................................................22
8.3.1 Normal Stop Procedure .............................................................................................22
8.3.2 Emergency Stop ....................................................................................................... 22
9. Controls
9.1 Box Width Adjusting Knobs .................................................................................................23
9.2 Box Height Adjusting Crank ................................................................................................23
9.3 On / Off Switch .....................................................................................................................23
9.4 Emergency Stop Button (Latching) .....................................................................................23
9.5 Box Convey/Tape Seal Application .....................................................................................24
9.6 Kicker Adjustment Knob ......................................................................................................24
9.7 Location of Controls ............................................................................................................24
10. Safety devices
10.1 Blade Guards ..................................................................................................................... 25
10.2 Emergency Stop Button ..................................................................................................... 25
10.3 Electric System ...................................................................................................................25
iv
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23
11. Set-Up and Adjustments
11.1 Box Width Adjustment ........................................................................................................ 26
11.2 Box Height Adjustment ....................................................................................................... 26
11.3 Top Flap Compression Roller Adjustment .......................................................................... 26
11.4 Changing the Tape Leg Length .......................................................................................... 26
11.5 Controls Valves and Switches ............................................................................................ 27 - 28
11.6 Run Boxes to CheckAdjustment ........................................................................................29 - 30
12. Operation
12.1 Operator’s Correct Working Position .............................................................................. 31
12.2 Starting the Machine .......................................................................................................31
12.3 Starting Production ......................................................................................................... 31
12.4 Tape Replacement ..........................................................................................................31
12.5 Box Size Adjustment .......................................................................................................31
12.6 Cleaning ..........................................................................................................................31
12.7 Table of Adjustments .......................................................................................................31
12.8 Safety Devices Inspection ...............................................................................................31
12.9 Trouble Shooting .............................................................................................................32
13. Maintenance
13.1 Safety Measures (see section 3) .................................................................................... 33
13.2 Tools and Spare Parts Supplied with Machine ................................................................33
13.3 Maintenance Operations - Recommended Inspections and Frequency ..........................33
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 33
13.5 Safety Features (Inspection Efficiency) .......................................................................... 33
13.6 Machine Cleaning ...........................................................................................................34
13.7 Cutter Blade Cleaning .....................................................................................................34
13.8 Lubrication ...................................................................................................................... 34
13.9 Lubrication Products .......................................................................................................34
13.10 Drive Belt Replacement .................................................................................................. 35 - 36
13.11 Box Drive Belt Tension and Drive Pulley Ring ................................................................ 37
13.12 Air Line Filter / Circuit Breakers / Tapes - Leveling - Length - Heads............................... 38 - 39
13.13 Maintenance Work Log ...................................................................................................40
14. Additional Instructions
14.1 Machine Disposal Information .........................................................................................41
14.2 Emergency Procedures .................................................................................................. 41
15. Special Information
15.1 Statement of Conformity ................................................................................................. 41
15.2 Hazardous Substances Emission ................................................................................... 41
16. Technical Documentation and Information
16.1 Pneumatic Diagrams .......................................................................................................42
16.2 Electric Diagrams ............................................................................................................43
16.3 Spare Parts / Ordering ....................................................................................................44 - 45
Drawings and Parts Lists ....................................................................................................... 47 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 2+ STD 2 Inch Taping Heads (See MANUAL 2 for Table of Contents)
TABLE OF CONTENTS (continued)
v
a80f-NA 2010 March

ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000
Scotch - Trademark of 3M St. Paul, MN 55144-1000
Drw. - drawing
Ex. - for example
Fig. - exploded view figure no. (spare parts)
Figure - Illustration
Max. - maximum
Min. - minimum
Nr. - number
N/A - not applicable
OFF - machine not operating
ON - machine operating
PLC - Programmable Logic Control
PP - Polypropylene
PTFE - Polytetraflourethelene
PVC - Poly-vinyl chloride
W - Width
H - Height
L - Length
vi
a80f-NA 2010 March

1-INTRODUCTION
1
The intended use of the 3M-Matic™a80ff Adjustable Case Sealer with AccuGlide™2+ Taping Heads is to au-
tomatically seal the top and bottom center seams of regular slotted containers. It will accept filled regular slotted
containers from an existing conveyor, fold the top flaps and apply a "C" clip of Scotch™ brand pressure-sensitive
film box sealing tape to the top and bottom center seams of the box. The machine has been designed and tested
for use with Scotch™ brand pressure-sensitive film box sealing tape.
3M-MaticTM a80f Adjustable Case Sealer,Type 11000
1.1 Manufacturing Specifications / Description / Intended Use
a80f-NA 2010 March

2
1.2 How to Read and Use the Instruction Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking, prepa-
ration, installation, operation, set-up and adjust-
ments, technical and manufacturing specifications,
maintenance, troubleshooting, repair work and
servicing, electric diagrams, warranty information,
disposal (ELV), a definition of symbols, plus a parts
list of the 3M-MaticTM a80f Adjustable case sealer
3M Industrial Adhesives and Tapes Division 3M
Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000
(USA) / Edition March 2010 / Copyright 3M 2010
/ All rights reserved The manufacturer reserves
the right to change the product at any time without
notice Publication © 3M 2010 44-0009-2096-5.
1.2.1 Importance of the Manual
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condi-
tion and operated safely. Ensure that the manual
is available to all operators of this equipment and
is kept up to date with all subsequent amend-
ments. Should the equipment be sold or disposed
of, please ensure that the manual is passed on.
Electrical and pneumatic diagrams are included in
the manual. Equipment using PLC controls and/or
electronic components will include relevant sche-
matics or programs in the enclosure and in addi-
tion, the relevant documentation will be delivered
separately.
1-INTRODUCTION (continued)
1.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of the
manual for any reason. Use the manual without dam-
aging it. If the manual has been lost or damaged, ask
your after sale service for a new copy.
1.2.3 Consulting the Manual
The manual is composed of:
- Pages which identify the document and the machine
- Index of the subjects
- Instructions and notes on the machine
- Enclosures, drawings and diagrams
- Spare parts (last section)
All pages and diagrams are numbered. The spare parts
lists are identified by the figure identification number.
All the notes on safety measures or
possible dangers are identified by the symbol:
1.2.4 How to Update the Manual in Case of
Modifications to the Machine
Modifications to the machine are subject to manufac-
turer’s internal procedures. The user receives a com-
plete and up-to-date copy of the manual together with
the machine. Afterwards the user may receive pages
or parts of the manual which contain amendments or
improvements made after its first publication. The user
must use them to update this manual.
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2-GENERAL INFORMATION
3
2.1 Data Identifying Manufacturer and Machine
2.2 Data for Technical Assistance and Service
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Agent/Distributor or Local
After Sale Service:

4
2-GENERAL INFORMATION (continued)
2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ a80f Adjustable Case Sealer, Type 11000 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M.A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
2010 March
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Contents – a80f Adjustable Case Sealer
(1) a80f Adjustable Case Sealer, Type 11000
(1) Tool/Spare Parts Kit
(1) Instruction and Parts Manual

5
3.1 General Safety Information
Read all the instructions carefully before starting
work with the machine; please pay particular
attention to sections marked by the symbol:
The machine is provided with a LATCHING
EMERGENCY STOP BUTTON (Figure 3-1);
when this button is pressed, it stops the machine
at any point in the working cycle. Maintain clear
access to power cord while machine is operating.
Disconnect plug from power source before machine
maintenance (Figure 3-1). Also disconnect air if the
machine has a pneumatic system. Keep this manual
in a handy place near the machine. This manual
contains information that will help you to maintain
the machine in a good and safe working condition.
3-SAFETY
3.2 Explanation of Signal Word and
Possible Consequences
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
CAUTION:
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
WARNING:
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This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.
Figure 3-1
E-STOP

6
3.3 Table of Warnings
(Table of Warnings continued next page)
•To reduce the risk associated with
mechanical and electrical hazards:
 Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
 Allow only properly trained and qualified
personnel to operate and service this
equipment.
• To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
 Turn electrical supply off and disconnect
before performing any adjustments,
maintenance or servicing the machine or
taping heads.
• To reduce the risk associated with
pinches and entanglement hazards:
 Do not leave the machine running while
unattended.
 Turn the machine off when not in use.
 Never attempt to work on any part of the
machine, load tape, or remove jammed
boxes from the machine while the machine
is running.
• To reduce the risk associated with
hazardous voltage:
 Position electrical cord away from foot and
vehicle traffic.
Figure 3-4
Figure 3-3
Figure 3-2
WARNING
WARNING
WARNING
WARNING
Important - Never put your hands inside any part of
the machine while it is working (Serious injury may
occur - Figure 3-4).
3-SAFETY (continued)
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7
Figure 3-6
• To reduce the risk associated with
pinches hazards:
 Keep hands clear of the upper head support
assembly as boxes are transported through
the machine.
 Keep hands, hair, loose clothing, and jewelry
away from box compression rollers.
 Always feed boxes into the machine by
pushing only from the end of the box.
 Keep hands, hair, loose clothing, and jewelry
away from moving belts and taping heads.
CAUTION
• To reduce the risk associated with sharp
blade hazards:
−Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
WARNING
WARNING
WARNING
• To reduce the risk associated with fire
and explosion hazards:
−Do not operate this equipment in potentially
flammable/explosive environments.
• To reduce the risk associated with
muscle strain:
−Use the appropriate rigging and material
handling equipment when lifting or
repositioning this equipment.
−Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift.
WARNING
Sharp Knife
Figure 3-7
Figure 3-5
Important : Never remove the safety device
which covers the blade on the top and
bottom taping units. Any error may cause
serious injuries (Figure 3-5).
Important :
- Side flap compression rollers:
Never keep hands on the box while it is driven by
the belts (Figure 3-6).
- Drive belts:
Never work on the machine with
loose hair or loose garments such as scarfs, ties
or sleeves. Although protected, the drive belts
and may be dangerous (Figure 3-7).
3-SAFETY (continued)
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8
3-SAFETY (continued)
3.7 Residual Hazards
The case sealer has been designed and incorpo-
rates various safety protections which should never
be removed or disabled. Notwithstanding the safety
precautions conceived by the designers of the
machine, it is essential that the operator and service
personnel be warned that the residual hazards exist
which cannot be eliminated.
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3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated
- The operator must stay on the working position
shown in the Operation Section (Figure 12-1).
- The operator must never touch the running driving
belts or put his hands inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.
3.10 Predictable Actions which are Incorrect and
Not Allowed
- Never try to stop/hold the box while being driven by
the belts. Only use EMERGENCY STOP BUTTON.
- Never work without the safety protections.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or main-
tenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protec-
tions must immediately be reactivated.
- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it. The man-
ufacturer will not be responsible for any modifications.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.
- Install the machine following the suggested layouts
and drawings. The manufacturer will not be respon-
sible for damages caused by improper installation.
3.4 Operator's Qualifications
- Machine Operator
- Mechanical Maintenance Technician
- Electrical Maintenance Technician
- Manufacturer’s Technician/Specialist
(See Section 3)
3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance (See Section 3).
Note: A smaller or greater number of operators
could be unsafe.
3.6 Instructions for a Safe Use of the Machine /
Definition of Operator's Qualifications
Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job
(See Section 3).
•To reduce the risk associated with
mechanical and electrical hazards:
 Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
 Allow only properly trained and qualified
personnel to operate and service this
equipment.
WARNING
3.9 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.