3M 3M-Matic 7000r Datasheet

"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2014 44-0009-2133-6 (B062514-NA)
Serial No.
For reference, record machine serial number here.
Important Safety
Information
Spare Parts
™
3M-Matic ™BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
Instructions and Parts List
7000r-7000r3 Pro
Type 11400
Random
Case Sealer
with
AccuGlide 3
Taping Heads
Distributed by Rapid Packaging, Inc.
763-404-8900 | [email protected]
RapidPackaging.com

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjust-
ments, maintenance, troubleshooting, repair
work and servicing plus parts list of the
3M-MaticTM 7000r-7000r3 Pro Random
case sealer.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition June 2014
Copyright 3M 2014
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
2014 June
7000r-7000r3 Pro - NA

i
3M-Matic™, AccuGlide™and Scotch™
are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider help line 1-800-328-1390. Provide the customer support coordinator
with the model/machine name, machine type, and serial number that are located on the identification plate
(For example: Model 7000r-7000r3 Pro - Type 11400 - Serial Number 13282).
3M Tape Dispenser Parts
241 Venture Drive 1-800-344-9883
Amery, WI 54001-1325 Fax: [phone]
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Identification Plate
Replacement Parts and Service Information
For Commercial Use Only

THIS PAGE IS BLANK

3M-Matic™, AccuGlide™and Scotch™
are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 7000r-7000r3 Pro Random Case Sealer
(For Taping Head Information - See Manual 2 or 3: AccuGlide™ 3 Taping Heads - 2 Inch or 3 Inch)
7000r-7000r3 Pro Random Case Sealer Page
Cover Page
Replacement Parts and Service Information ........................................................................ i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................ vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use .........................................1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications .......................................... 2
2. General Information
2.1 Identification Data ........................................................................................................ 3
2.2 After-Sale Service ........................................................................................................ 3
2.3 Warranty / Contents ..................................................................................................... 4
3. Safety
3.1 General Safety Information .......................................................................................... 5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings ......................................................................................................... 6 - 7
3.4 Operator’s Qualifications Definition ..............................................................................8
3.5 Number of Operators ................................................................................................... 8
3.6 Safe Use of the Machine Instructions .......................................................................... 8
3.7 Residual Hazards ..........................................................................................................8
3.8 Prevent Other Hazards - Recommendations and Measures ....................................... 8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8
3.11 Operator's Required Skill Levels ..................................................................................9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................11 - 13
4. Technical Specifications
4.1 Power Requirements ....................................................................................................14
4.2 Operating Rate .............................................................................................................14
4.3 Operating Conditions ................................................................................................... 14
4.4 Tape ............................................................................................................................. 14
4.5 Tape Width .................................................................................................................. 14
4.6 Tape Roll Diameter ...................................................................................................... 15
4.7 Tape Application Leg Length - Standard .......................................................................15
Tape Application Leg Length - Optional
4.8 Box Board .................................................................................................................... 15
4.9 Box Weight and Size Capacities .................................................................................. 16
4.10 Machine Noise Levels .................................................................................................. 17
4.11 Machine Dimensions .................................................................................................... 17
4.12 Set-Up Recommendations ........................................................................................... 17
iii 2014 June
7000r-7000r3 Pro - NA

8
THIS PAGE IS BLANK

i
iv
7000r-7000r3 Pro - NA 2014 June
TABLE OF CONTENTS (continued)
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling ..........................................................................19
5.2 Overseas Shipment Packaging (Optional) .........................................................................19
5.3 Handling and Transportation of Uncrated Machine ........................................................... 19
5.4 Machine Storage ................................................................................................................19
6. Unpacking the Machine
6.1 Uncrating ............................................................................................................................20
6.2 Packaging Materials Disposal ............................................................................................20
7. Installation
7.1 Operating Conditions .......................................................................................................... 21
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 21
7.3 Tool Kit Supplied with the Machine ..................................................................................... 21
7.4 Machine Positioning / Bed Height ....................................................................................... 21
7.5 Plastic Ties Removal ...........................................................................................................22
7.6 Assembly Completion / Machine Setup ............................................................................. 22 - 24
7.7 Infeed Conveyor Assembly ................................................................................................. 25
7.8 Centering Guides ................................................................................................................ 25
7.9 Outboard Tape Roll Mounting ............................................................................................ 25
7.10 Tape Leg Length ................................................................................................................ 25
7.11 Bumper Supports ................................................................................................................ 26
7.12 Box Size Capacity .............................................................................................................. 26
7.13 Electrical Connection and Controls .................................................................................... 26
7.14 Initial Start-Up .................................................................................................................... 26
7.15 Case Sealer Components .................................................................................................. 27 - 29
7.16 Tape Loading / Threading ....................................................................................................29
7.17 Theory of Operation ........................................................................................................... 29 - 30
7.18 Box Sealing ........................................................................................................................ 31
7.19 Taping Heads Completion ................................................................................................. 31
7.20 Outboard Tape Roll Holder .................................................................................................31
7.21 Preliminary Electric Inspection ............................................................................................ 31
7.22 Main Power Machine Connection and Inspection ............................................................... 31
8. Theory of Operation
8.1 Working Cycle Description .................................................................................................32
8.2 Running Mode Definition ................................................................................................... 32
8.3.1 Normal Stop Procedure ........................................................................................... 32
8.3.2 Emergency Stop ...................................................................................................... 32
9. Controls
9.1 "On / Off" Switch ............................................................................................................... 33
9.2 "Start/Stop" Button ...............................................................................................................33
9.3 Emergency Stop Button ..................................................................................................... 33
9.4 Main Air On-Off Valve / Regulator / Filter ............................................................................33
9.5 Upper Drive Actuator (Raising) Switch ............................................................................... 34
9.6 Air Pressure Regulator / Upper Drive Force Adjustment ................................................... 34
9.7 Actuating the Raising Switch ............................................................................................. 34
9.8 Air Regulator/Gauge / Upper Drive .................................................................................... 35
9.9 Box Conveying / Tape Seat Application .............................................................................. 35

iv
THIS PAGE IS BLANK

11
TABLE OF CONTENTS (continued)
v
7000r-7000r3 Pro - NA 2014 June
10. Safety devices
10.1 Blade Guards ..................................................................................................................... 36
10.2 Emergency Stop Button ..................................................................................................... 36
10.3 Electric System .................................................................................................................. 36
11. Set-Up and Adjustments
11.1 Box Width Adjustment .......................................................................................................37
11.2 Box Height Adjustment ..................................................................................................... 37
11.3 Top Flap Compression Roller Adjustment .........................................................................37
11.4 Changing the Tape Leg Length .........................................................................................37
11.5 Run Boxes to Check Adjustment .......................................................................................38
12. Operation
12.1 Operator’s Correct Working Position ............................................................................... 39
12.2 Starting the Machine ........................................................................................................ 39
12.3 Starting Production .......................................................................................................... 39
12.4 Tape Replacement and Threading .................................................................................... 39
12.5 Box Size Adjustment ........................................................................................................ 39
12.6 Cleaning ........................................................................................................................... 39
12.7 Table of Adjustments / Operator Qualifications ................................................................. 39
12.8 Safety Devices Inspection ............................................................................................... 39
12.9 Trouble Shooting ............................................................................................................. 40 - 41
13. Maintenance, Adjustments, and Special Set-Up Procedures
13.1 Safety Measures (see section 3) ..................................................................................... 42
13.2 Tools and Spare Parts Supplied with Machine ................................................................ 42
13.3 Maintenance Operations - Recommended Inspections and Frequency ........................... 42
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................. 42
13.5 Safety Features (Inspection Efficiency) / Circuit Breaker................................................... 42
13.6 Machine Cleaning ............................................................................................................ 42
13.7 Cutter Blade Cleaning ...................................................................................................... 42
13.8 Drive Belt Replacement ................................................................................................... 43
13.9 Drive Pulley Ring ............................................................................................................. 44
13.10 Drive Belt Tension ............................................................................................................ 44 - 46
13.11 Special Set-Up Procedure - Column Bumper Installation ............................................... 47
13.12 Special Set-Up Procedure - Outer Column Repositioning ............................................... 48 - 49
13.13 Maintenance Work Log .................................................................................................... 51
14. Additional Instructions
14.1 Machine Disposal Information ......................................................................................... 53
14.2 Fire emergency ................................................................................................................ 53
15. Enclosures and Special Information
15.1 Statement of Conformity .................................................................................................. 53
15.2 Hazardous Substances Emission .................................................................................... 53
16. Technical Documentation and Information
16.1 Electric Diagrams ............................................................................................................. 54 - 55
16.2 Pneumatic Diagrams ....................................................................................................... 56
16.3 Electrical Component Timing Diagram ............................................................................. 57
16.3 Spare Parts / Ordering ......................................................................................................58 - 59
Drawings and Parts Lists ....................................................................................................... 61 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 3 Taping Heads - 2 Inch or 3 Inch (See Manual 2 or 3 for Table of Contents)

ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000
Scotch - Trademark of 3M St. Paul, MN 55144-1000
Drw. - drawing
Ex. - for example
Fig. - exploded view figure no. (spare parts)
Figure - Illustration
Max. - maximum
Min. - minimum
Nr. - number
N/A - not applicable
OFF - machine not operating
ON - machine operating
PLC - Programmable Logic Control
PP - Polypropylene
PTFE - Polytetraflourethelene
PVC - Poly-vinyl chloride
W - Width
H - Height
L - Length
7000r-7000r3 Pro - NA 2014 June
vi

1-Introduction
1
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-MaticTM 7000r-7000r3 Pro Random Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply
a “C” clip of Scotch®pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted
containers. The 7000r-7000r3 Pro automatically adjusts to a wide range of box sizes (see "Specifications Section –
Box Weight and Size Capacities").
7000r-7000r3 Pro - NA 2014 June
3M-MaticTM 7000r-7000r3 Pro Random Case Sealer, Type 11400

2
1-INTRODUCTION (continued)
2014 June
7000r-7000r3 Pro - NA
1.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of the
manual for any reason. Use the manual without dam-
aging it. In case the manual has been lost or damaged,
ask your after sale service for a new copy.
1.2.3 Consulting the Manual
The manual is composed of:
- Pages which identify the document and the machine
- Index of the subjects
- Instructions and notes on the machine
- Enclosures, drawings and diagrams
- Spare parts (last section)
All pages and diagrams are numbered. The spare
parts lists are identified by the figure identification
number. All the notes on safety measures or
possible dangers are identified by the symbol:
1.2.4 How to Update the Manual in Case of
Modifications to the Machine
Modifications to the machine are subject to manufac-
turer’s internal procedures. The user receives a com-
plete and up-to-date copy of the manual together with
the machine. Afterwards the user may receive pages
or parts of the manual which contain amendments or
improvements made after its first publication.
The user must use them to update this manual.
1.1 Manufacturing Specifications / Description /
Intended Use (continued)
The 3M-MaticTM case sealing machines have been
designed and manufactured in compliance with the
legal requirements at the date of inception.
1.2 How to Read and Use the Instruction Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, set-up and
adjustments, technical and manufacturing
specifications, maintenance, troubleshooting,
repair work and servicing, electric diagrams,
warranty information, disposal a definition of
symbols, plus a parts list of the 3M-MaticTM
7000r-7000r3 Pro Random case sealer 3M
Industrial Adhesives and Tapes Division 3M Center,
Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA)
Edition June 2014 Copyright 3M 2014 All rights
reserved The manufacturer reserves the right to
change the product at any time without notice
Publication © 3M 2014 44-0009-2133-6.
1.2.1 Importance of the Manual
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is
available to all operators of this equipment and is
kept up to date with all subsequent amendments.
Should the equipment be sold or disposed of, please
ensure that the manual is passed on. Electrical and
pneumatic diagrams are included in the manual.
Equipment using PLC controls and/or electronic
components will include relevant schematics or
programs in the enclosure and in addition, the
relevant documentation will be delivered separately.

3
2.1 Data Identifying Manufacturer and Machine
2.2 Data for Technical Assistance and Service
2014 June
7000r-7000r3 Pro - NA
Identification Plate
For Commercial Use Only
2-GENERAL INFORMATION

4
2-GENERAL INFORMATION (continued)
2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 7000r-7000r3 Pro Random Case Sealer, Type 11400 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
2014 June
Contents - 7000r/7000r3 Pro Random Case Sealer
(1) 7000r-7000r3 Pro Random Case Sealer, Type 11400
(1) Tool/Spare Parts Kit
(1) Instruction and Parts Manual
7000r-7000r3 Pro - NA
Scotch®, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

5
3-SAFETY
2014 June
7000r-7000r3 Pro - NA
3.1 General Safety Information
Read all the instructions carefully before starting work
with the machine; please pay particular
attention to sections marked by the symbol:
The machine is provided with a LATCHING EMERGENCY
STOP BUTTON (Figure 3-1); when this button is pressed,
it stops the machine at any point in the working cycle.
Maintain clear access to power cord while machine is
operating. Disconnect plug from power source before
machine maintenance (Figure 3-1). Also disconnect air
if the machine has a pneumatic system. Keep this manual
in a handy place near the machine. This manual contains
information that will help you to maintain the machine in a
good and safe working condition.
3.2 Explanation of Signal Word and
Possible Consequences
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
Caution:
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
Warning:
Figure 3-1
E-Stop
"On-Off"
This safety alert symbol identifies important
messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.

6
3.3 Table of Warnings
3-SAFETY (continued)
2014 June
7000r-7000r3 Pro - NA
Figure 3-4
Figure 3-2
Figure 3-3
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
−Allow only properly trained and qualified
personnel to operate and service this
equipment.
WARNING
WARNING
WARNING
WARNING
• To reduce the risk associated with
hazardous voltage:
−Position electrical cord away from foot and
vehicle traffic.
• To reduce the risk associated with
pinches, entanglement and
hazardous voltage:
−Turn electrical supply off and
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads.
• To reduce the risk associated with
pinches and entanglement hazards:
−Do not leave the machine running while
unattended.
−Turn the machine off when not in use.
−Never attempt to work on any part of
the machine, load tape, or remove
jammed boxes from the machine while
the machine is running. Figure 3-4

7 2014 June
7000r-7000r3 Pro - NA
Figure 3-7
WARNING
Sharp Blade
Figure 3-8
Figure 3-5
Figure 3-6
3-SAFETY (continued)
• To reduce the risk associated with
sharp blade hazards:
−Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
Important! Tape cutting blade. Never remove the
safety device which covers the blade
on the top and bottom taping units.
Blades are extremely sharp.
Any error may cause serious injuries
(Figure 3-5).
• To reduce the risk associated with
pinch hazards:
−Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
−Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
−Always feed boxes into the machine by
pushing only from the end of the box.
CAUTION
• To reduce the risk associated with
fire and explosion hazards:
−Do not operate this equipment
in potentially flammable/explosive
environments.
• To reduce the risk associated with
muscle strain:
−Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
−Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
WARNING
WARNING
WARNING

8
3-SAFETY (continued)
2014 June
7000r-7000r3 Pro - NA
3.7 Residual Hazards
The case sealer 7000r-7000r3 Pro incorporates
various safety protections which should never be
removed or disabled. It is essential that the operator
and service personnel be warned that hazards exist
which cannot be eliminated.
3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated
- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.
3.10 Predictable Actions which are Incorrect and
Not Allowed
- Never try to stop/hold the box while being driven
by the belts.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or main-
tenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protec-
tions must immediately be reactivated.
- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.
- Install the machine following the suggested layouts
and drawings.
3.4 Operator's Qualifications
- Machine Operator
- Mechanical Maintenance Technician
- Electrical Maintenance Technician
- Manufacturer’s Technician/Specialist
(See Section 3.11)
3.5 Number of Operators
The operations described below have been
analyzed by the manufacturer; the recommended
number of operators for each operation provides
the best and safest work performance.
Note: A smaller or greater number of operators
could be unsafe.
3.6 Instructions for a Safe Use of the Machine /
Definition of Operator's Qualifications
Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.
3.9 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
−Allow only properly trained and
qualified personnel to operate and
service this equipment.
WARNING