3M Tape Application Monitor Datasheet

North American - ENG
Date Released:
05-22-18
TAM Application Monitor - Yype 21800
Page i
44-0009-2048-6 / ECO# 0078483
Instructions and Parts List
Important Safety Information
BEFORE INSTALLING OR OPERATING THIS EQUIPMENT
Read, understand and follow all safety and operating instructions.
Spare Parts
It is recommended you immediately order the spare parts listed in the “Spare
Parts/Service Information” section. These parts are expected to wear through
normal use, and should be kept on hand to minimize production delays.
Tape Application
Monitor (TAM)
Type 21800
Serial #:
For reference, record machine serial number here.

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments,
maintenance, troubleshooting, repair work and
servicing plus parts list of the
3M-MaticTM Tape Application Monitor (TAM).
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition December 2018
Copyright 3M 2018
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch®equipment you ordered. It has been set up and tested in
the factory with Scotch®tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
3M-Matic™, AccuGlide™and
Scotch™are Trademarks of 3M,
St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Technical Assistance / Replacement Parts and Additional Manuals:
For technical assistance, contact our help line at 1-800-328-1390. Provide the customer support coordinator
with the model/machine name, machine type, and serial number that are located on the identication plate
(For example: Model - TAM Manual - Type 21800 - Serial Number 13282).
To order replacement parts, contact us:
CSPD division of Combi Packaging Systems LLC.
6299 Dressler Rd NW
North Canton, OH 44720 1-800-344-9883
e-mail: [email protected]
www.combi.com
Replacement Parts and Service Information

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch®equipment you ordered. It has been set up and tested in
the factory with Scotch®tapes. If any problems occur when operating this equipment and you desire a
service call or phone consultation, call, write or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE
DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when ordering parts
and/or additional manuals, include machine name, number and type.
3M-Matic™, AccuGlide™and
Scotch™are Trademarks of 3M,
St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Replacement Parts and Service Information

TABLE OF CONTENTS - Instruction Manual:
Tape Application Monitoring Kit (TAM), Type 21800
Table of Contents Page
Intended Use……………………………………………………………………………………….........…..1
Equipment Warranty and Limited Remedy …………………………………………………………........2
Tape Application Monitoring Kit Contents…………………………………………………………........…2
Important Safeguards………………………………………………………………………………........….3-5
Specifications……………………………………………………………………………………….........…. 6-7
Power Input Requirements
Power Output
Operating Environment
Regulatory
Control
Warning Panel Indicator
Optional Remote Warning Beacon Light
Electrical Control Box
Installation and Startup.……………………………………………………………………………........….8-19
Receiving and Handling
Installation – General
Control Box Assembly
Lower Dancer Arm Assembly
Lower Outboard Dancer Arm Assembly
Upper Arm Assembly
Box Present Sensing Assembly
Mounting Procedure
Attaching the Brackets
Adjusting the Low Tape Sensor
Setting the PLC Application Parameters
Theory of Operation.……………………………………………………………………………..............…20-22
General Information
Operational Explanation
Upper and Lower Tape Head Mounting
Operation.…………………………………………………………………………………………................23-27
Loading Tape Supply Roll
System Checkout and Operating Sequence
Adjustments.…………………………………………………………………………………………............28-29
Maintenance.…………………………………………………………………………………………...........30
Dancer Arm Roller
Troubleshooting.……………………………………………………………………………………...……...31-37
Troubleshooting Guide
Electrical Schematic
PLC Memory Map
Memory Table
Data Memory Register
Settable Timers
Replacement Parts and Accessories.………………………………………………………………....…..38-39
Recommended Spare Parts
How to Order Replacement Parts/Accessories
Replacement Parts Illustrations and Parts List.……………………………………………… 41 - End of Manual

5

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Intended Use
The Tape Application Sensor Kit is specically designed for use on 3M-Matic™ Case Sealers.
The Tape Application Monitoring Kit is a self-contained control apparatus that identies a tape
related malfunction in box sealing operations. The control system continually monitors case sealing
operations and will automatically stop the 3M-Matic™ case sealer when a tape related malfunction occurs.
In addition, the control system will turn on an indicator light that is located on the control panel.
Equipped with the ability to control up to two AccuGlide™ taping heads, the unit reliably detects the
following tape application faults:
Tape did not apply to box
Tape has broken or failed to cut o
Tape supply is low
The Tape Application Monitoring Kit has been designed and tested for use with Scotch box
sealing tapes and the 3M-Matic™ line of case sealing equipment models:
200a, 800ab, 800asb, 800r, 800rks, 800rf, 7000a, 7000r, 8000a, and 8000af.
Typical Installation of Tape Application Sensor Kit on 3M-Matic™ Case Sealer

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Contents – Tape Application Monitor
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING , BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A
COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:
Equipment Warranty and Limited Remedy
1 Upper Dancer Arm Assembly 1
2 Lower Dancer Arm Assembly 1
3 Control Box Assembly 1
4 Box Present Bracket 2
5 Control Box Assembly Mounting Bracket 1
6 Nut Plate 1
7 Bracket Mounting Upper Assembly 1
8 Bracket Mounting Upper Assembly for 700 rks/aks 1
9 Bracket Mounting Upper Assembly for 7000a, 7000r, and 8000a. 1
10 Drill Template 1
11 Box Present Photo Electric Sensor with Reector 1
12 Bracket Lower King 1
13 Cable – Tie Mount 5
14 Cable Tie 10
15 Screw – Cap Soc Hd. Hex Soc. Dr. M6 X 16mm Lg. 7
16 Washer – Plain M6 17
17 Screw – Cap Soc Hd. Hex Soc. Dr. M6 X 20mm Lg. 10
18 Washer – Plain M3 6
19 Screw – Cap Soc Hd. Hex Soc. Dr. M3 X 10mm Lg. 4
20 Washer – Plain M8 4
21 Screw – Cap Hex Hd. M8 X 16mm Lg. 4
22 Nut – M3 4
23 Nut – M6 4
24 Washer – Lock M6 4
25 Nut – Nylon M8 2
26 VHB Tape 1
27 Guard - Sensor 1
28 Instructions with Parts List Manual 1
29 Light Beacon Assembly (78-8095-1134-4) “Optional “ 0
30 Lower Outboard Kit (70-0064-1104-8) “Optional “ 0
31 Contact Relay (26-1014-8243-3) "Optional" 0
Item Description Qty
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage aris-
ing from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal
theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized representatives of 3M and seller.
3M warrants that the 3M-Matic™ Tape Application Monitor, Type 21800 will be free from defects in material and
manufacture for a period of ninety (90) days after delivery. If any part is defective within this warranty period, your
exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must
receive written notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M
have any obligation under this warranty unless it receives such notice within ve (5) business days after the expira-
tion of the warranty period. To be entitled to repair or replacement as provided under this warranty, the part must
be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M is unable to
repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or
refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or
replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal wear,
inadequate or improper maintenance, inadequate cleaning, improper operating environment, improper utilities, opera-
tor error, operator misuse, alteration, lack of reasonable care, or due to any accidental cause.

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• To reduce the risk associated with metal
yings or hot surface hazards:
−Use proper personal protective equipment
when drilling mounting holes
Caution
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
Caution:
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
Warning:
This safety alert symbol identies
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
−Allow only properly trained and qualied
personnel to operate and service this
equipment.
Warning
Warning
Warning
• To reduce the risk associated with
hazardous voltage:
−Positionelectrical cordawayfromfootand
vehicle trac.
• To reduce the risk associated with
pinches, entanglement and
hazardous voltage:
−Turn electrical supply oand
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads.
Important Safeguards

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Replacement Labels/3M Part Numbers
Important – In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. Replacement part numbers for individual labels are shown in the
following gure and are available from CSPD division of Combi Packaging Systems LLC.
Important Safeguards (continued)
78-8070-1329-3
78-8137-0226-9
Label - Error Codes
78-8137-0218-6

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Skill 1 - Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine, make
adjustments for dierent case sizes, to change the tape
and to start, stop and restart production.
Important – the factory manager must ensure that
the operator has been properly trained
on all the machine functions before
starting work.
Important Safeguards (continued)
Skill 2 - Mechanical Maintenance Technician
This operator is trained to use the machine as the MA-
CHINE OPERATOR and in addition is able to work with
the safety protection disconnected, to check and adjust
mechanical parts, to carry out maintenance operations
and repair the machine. He is not allowed to work on
live electrical components.
Skill 3 - Specialist From the Manufacturer
Skilled operator sent by the manufacturer or its agent to
perform complex repairs ormodications,when agreed
with the customer.
Skill 2a - Electrical Maintenance Technician
This operator is trained to use the machine as the MA-
CHINE OPERATOR and in addition is able to work with
thesafetyprotectiondisconnected,tomake adjustments,
to carry out maintenance operations and repair the
electrical components of the machine. He is allowed to
work on live electrical panels, connector blocks, control
equipment, etc.
Operator Skill Level Descriptions
Operator's Skill Levels Required to Perform the Main Operations on Machine
Operation State of the Machine Op- erator's
Skill
Number
of Op-
erators
Installation and set up of the
machine. Running with safety protections disabled. 2 and 2a 2
Tape replacement. Stopped by pressing the STOP
button. 11
Ordinary maintenance. Electric power disconnected. 2 1
Extraordinary maintenance (me-
chanical). Running with safety protections disabled. 31
Extraordinary maintenance (elec-
trical). Running with safety protections disabled. 2a 1
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
−Allow only properly trained and qualied
personnel to operate and service this
equipment.
Warning

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Note: Components required to congure this system to monitor either an upper or lower taping head have been
included. Additional components are required for outboard tape supply roll applications.
An optional conversion kit is available.
Power Requirements:
Input: 115 VAC, 10A, 60 Hz, 1 Phase
Cord connected, NEMA 5-15R, 3 pin 115 VAC outlet
Output: (3M-Matic™case sealers control):
Solid state relay, Normally closed, 115/230 VAC, 25 amp rating, protected by
10 amp power switch/circuit breaker, open when:
Operating Environment:
NEMA 1
For use in dry, relatively clean environments at 35 – 120 deg F [2 – 48 deg C] temperatures
The 3M-Matic™Tape Application Monitor has been designed and tested to work with the following 3M-Matic™
case sealers: 200a, 800ab, 800asb, 800r, 800rks, 800rf, 7000a, 7000r, 8000a, and 8000af.
Additional information is required for 800rks and 800rf applications. Contact a 3M representative for more detail.
Regulatory
USA Standard Code of Regulations: FCC Part 15, Subpart B, Class A cUL 508A
Control
PLC (Keyence KV-N14AR) with key features:
Human Machine Interface Display (HMI)
(Keyence VT3-W4M) display for setting program parameters/displaying faults
Inputs: NPN/PNP 24VDC with LED indicators, Qty 8 (6 reserved, 2 spares)
Outputs: Relay with LED indicators, Qty 6 (4 Reserved, 1 Spare 24VDC, 1 Spare AC line voltage)
Power Supply: Internal switch mode 24 VDC 600ma
Important: Control box with components should not be washed down or subjected to conditions
causing moisture condensation on components.
* 800r applications require additional machine modications for proper operation.
(Contact the 3M-Matic Help Line)
Specications

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Specications (continued)
Warning Panel LED Indicator:
O: Normal operation
On: (1) Power up light test - Momentary
(2) Tape application fault - Flashing
(3) Low tape - Continuous
Remote Warning Beacon Light (Optional):
A din rail is used in the electrical control box to mount
the primary components. Space is available on the din
rail to mount one additionalterminal block or an optional
dry contact relay (See "Options/Accessories").
Strain relief cord grips are used to pass both control and
power into and out of the electrical control box. One
spare strain relief cord grip (PG 7) is available for ad-
ditional input and/or output control signals. Examples
of control signals include disabling a remote conveyor,
interface to a host control or interface to an 800rks and
800rf case sealer PLC)
Electrical Control Box
The remote warning beacon light performance is identi-
cal to the panel mounted LED. The beacon light allows
operators and maintenance personnel to observe fault
conditions from a distance away from the case sealer.
Control Box Dimensions:
W L H
mm 267 229 114
[Inches] [10.5] [9] 4.5]
Weight: 14.5 kg [32 lbs.] Packaged
Indicator Lamp
Remote Warning
Beacon Light
Strain Relief
Cord Grips
Note: The Electrical Control box is equipped with
the connection for the Remote Warning
Beacon Light, no additional wiring is required.
Figure 1-1
Figure 1-2
Figure 1-3

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Machine Set-Up
Receiving And Handling
After the machine has been unpacked, examine the
components thoroughly for damage that might have
occurred during transit. If damage is evident, le a
damage claim immediately with the transportation
company and also notify your 3M Representative.
The following instructions are presented in the order
recommended for installing the Tape Application Moni-
toring Kit on your 3M-Matic™case sealer.
The control box is mounted directly to the case sealer
using the control box mounting bracket.
For models: 200a, 800ab, 800asb, 800r, 800rks,
800rf, 7000a, 7000r, 8000a, and 8000af the
recommended mounting position is on the on/o
push-button side of the case sealer.
Refer to Figures 2-1 through 2-5.
For models: 800rks and 800rf the recommended
mounting position is on the underside of the machine’s
electrical control box.
Control Box Assembly
Note: Because holes do not already exist in the
electrical box of the 800rks and 800rf you
must rst position the control box mounting
bracket then carefully mark and drill clearance
holes (.343” dia.) for the (2) M8 mounting
fasteners. Refer to Figures.
Installation – General
Read the installation instructions completely before
beginning installation. For future reference, record
the Tape Application Monitoring Kit serial number on
the front cover of this instruction manual in the space
provided for future reference.
• To reduce the risk associated with
mechanical and electrical hazards:
−Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
−Allow only properly trained and qualied
personnel to operate and service this
equipment.
Warning
Warning
• To reduce the risk associated with
hazardous voltage:
−Position electrical cord away from foot and
vehicle trac.
Installation and Set-Up

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Figure 2-1 200a / 7000a Pro / 7000r Pro Figure 2-2 800ab / 800asb / 8000a
Figure 2-3 800r Figure 2-4 8000af
Figure 2-5 800rf / 800rks
Installation and Set-Up (continued)

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The taping head tape drum bracket angle must be
determined to properly position the Lower Dancer Arm
assembly. Refer to Figures 2-6 and 2-7 to determine
which example represents the current machine
conguration.
1) Remove the lower taping head supply roll
2) Properly position the taping head inside the case
sealer cavity.
3) Position the Lower Dancer Arm spring post in
the appropriate location. The factory spring
post setting (Figure 2-8) corresponds to the
bracket angle shown in Figure 2-6. The spring
post must be moved (Figure 2-8) as the bracket
angle changes to keep the dancer arm roller in
contact with the tape drum (Figure 2-7).
Important: The spring post must be in the
appropriate location to determine the
correct mounting location.
4) Place and hold the lower dancer arm assembly
on the bottom of the right hand drive frame so
the dancer arm roller is in contact with the tape
drum (Figures 2-6 and 2-7).
Note: Right hand is dened by viewing the machine
from the entrance end.
5) Place a mark on the case sealer frame at
the back of the dancer arm bracket
(Figure 2-6 and 2-7).
The lower dancer arm assembly is mounted directly
to the case sealer’s right hand lower drive frame using
the nut plate, M6 screws (2) and washers (2) supplied
in this kit. Mounting holes must be drilled in the lower
drive frame on all case sealer models.
Lower Dancer Arm
Note: This kit contains components to monitor both
an upper and lower taping head on a single
case sealer. Outboard tape supply roll
mounting is possible with an optional
lower to outboard conversion kit
(See "Options/Accessories").
Lower Dancer Arm Mounting
Figure 2-6
Figure 2-7 Place Mark Here
Spring
Post
Place Mark Here
Figure 2-8
Figure 2-9
Installation and Set-Up (continued)

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6) Place the edge of the template on the mark made
in step 5 also ush to the outer edge of the
case sealer frame.
7) Mark the hole locations as shown in (Figure 2-10).
Figure 2-10
Template
Previous
Mark
Drill Holes
Figure 2-11
8) Remove the lower taping head from the case
sealer and drill a 0.25 inch (6.5mm) hole at the
marks made in step 7.
Note: Carefully remove any burrs on the case
sealer frame before fastening the dancer
arm assembly.
9) Fasten the dancer arm assembly to the case
sealer frame using (2) M6 screws, washers and
the nut plate as illustrated in Figure 2-11.
10) Reinstall taping head without the tape
supply roll.
11) Verify that the dancer arm roller is in contact with
the empty tape drum.
• To reduce the risk associated with metal
yings or hot surface hazards:
−Use proper personal protective equipment
when drilling mounting holes
Caution
Installation and Set-Up (continued)

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Figure 2-12
Upper Dancer Arm Assembly
The upper dancer arm assembly is mounted directly to
the case sealer’s inner column cross-member using one
of the three supplied brackets.
1) Fasten the upper dancer arm assembly to the
appropriate bracket (See Figures 2-12)
using the M6 screws and washers.
2) Remove the tape supply roll from the upper tape drum.
3) Remove the fasteners used to secure the tape drum
bracket to the inner column cross-member of the
case sealer.
4) Place the dancer arm assembly over the tape drum
bracket as shown in Figures 2-12 and attach the
entire assembly using the longer (4) M6 screws and
washers supplied in this kit.
If the dancer arm roller does not align with the tape
drum complete steps 5 and 6
Installation and Set-Up (continued)

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Box Present Sensing Assembly
The box present sensing assembly consists of two
identical brackets. One is used to mount the sensor
and guard. The other is for mounting the reector.
Each bracket uses a 3M™ VHB™ acrylic foam tape to
adhere the sensor/reector bracket assemblies to the
case sealer. These brackets have tabs for alignment
"squaring" to the case sealer’s base or column. They
are also slotted to allow for additional adjustment of
sensor and reector along the bracket length.
Mounting Procedure
The guidelines for positioning the sensor/reector
brackets are listed below.
Figure 2-13
5) Remove the e-ring, roller, shaft, sensor and
bracket to position on correct side as illustrated
in Figure 2-13.
6) Thread the sensor into bracket until the end of
the sensor is approximately. 1mm (.039”) from
end of roller. Check to insure all seven targets
are sensed as the roller turns.
1) Verifythatthe control boxisproperlymountedto
the case sealer.
2) Determine the appropriate mounting location for
your application. The box present sensor can be
mounted at various locations from a point ahead
of the applying roller to the end of the cuto
bracket. Whenever possible the sensor/reector
brackets should be positioned approximately ½”
from the end of the lower taping head cuto
bracket. For applications with top taping only
the position should be chosen using the upper
taping head cutobracket. The sensor must also
be positioned to detect the lowest height box
withoutbeing blocked bytapingheadmovement.
Mounting location and adjustment will vary with
each application (See Figures 2-14).
Important: Do not remove the VHB™tape liner
to mount the box present sensor
brackets rst determine the sensor
beam location.
3) Connect the box present sensor into the box
present control cable and turn power on.
4) Attach the sensor and reector to the brackets.
Whenever possible place the reector/bracket
assembly on the operator side of the machine
and sensor/bracket assembly on the opposite
side. This will reduce the chance of faults
caused by contacting and possibly altering the
sensor alignment.
Note: In certain applications the sensor and or
reector can be attached directly to the
case sealer. The reector can be removed
from the bracket and attached using the
VHB™ tape supplied in this kit (i.e. 800
Series).
5) Move a box to the sensor location to turn on
(i.e. primary sensor location in front of cuto
bracket or alternate as shown in Figure 2-15).
6) Position the Reector and sensor brackets on
opposite sides of the machine close to the nal
position.
Figure 2-14
Alternate -
Side Belt Drive/
Low Box Height
Primary
Location
Cuto
Bracket
Warning
• To reduce the risk associated with
pinches, entanglement and
hazardous voltage:
−Turn electrical supply oand
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads.
Installation and Set-Up (continued)

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8) Check to insure the sensor beam is not blocked
by any part of the taping head or case sealer
when the equipment is in operation or at rest.
The beam should only be broken by the box as it
passes through the machine.
9) Mark the nal position.
7) Slide the sensor and reector brackets as
required until the light (LED) on the sensor
turns "On".
Note: The sensor LED is "On" whenever the
sensors beam is reected back to the sensor.
(i.e. The reector is aligned with the sensor
and no object blocking the reected beam).
200a / 700a / 7000a 700r / 7000r (two possible locations)
800a / 800ab / 800asb /
8000af / 800r / 8000a
(two possible locations)
800rks
800rf
Figure 2-15
Installation and Set-Up (continued)