3M Edge eg5 User manual

eg5 User Manual (Intrinsic Safety)
MODEL eg5 Intrinsic Safety
The EDGE
3M Personal Safety Division
3M™ The Edge eg5 Personal Noise Dosimeter

i
3MTM The Edge eg5 Model Noise Dosimeter
User Warnings, Safety Markings, and Standard information
Warnings concerning safe operation
WARNING: To prevent ignition of flammable or combustible atmospheres, no user serviceable parts inside. Repair
and battery replacement must be done by authorized service personnel only.
WARNING: To reduce the risk of ignition of a flammable or explosive atmosphere, substitution of components may
impair intrinsic safety.
WARNING: EdgeDock1 and EdgeDock5 are not intrinsically safe and therefore cannot be used in a flammable or
combustible atmosphere.
Standards
ANSI S1.25 Personal Noise Dosimeters
IEC61252 Personal Sound Exposure Meters
RoHS compliant
Intrinsic safety:
IEC 60079-0:2004 and IEC 60079-11:2006
Safety Markings
Manufacturer
Quest Technologies, a 3M company
Equipment/model
eg5 Dosimeter
Code
Ex ia I/IIC 143ºC IP65
Ambient temp. range: -10ºC<Tamb<+50ºC
(Alternate Code)
Ex ia I/IIC T4 IP65
Ambient temp. range: -10ºC<Tamb<+40ºC
Certificate number
IECEx SIM 08.0012
Maximum charge input voltage
Um=5.6V
Temperature
Operating
+14 ºF to + 122 ºF (-10 ºC to + 50 ºC) for 143ºC I.S. rating.
+14 ºF to + 104 ºF (-10 ºC to + 40 ºC) for T4 I.S. rating.
Storage
-13 ºF to + 140 ºF (-25 ºC to + 60 ºC).
Humidity Range
0 to 95% Non-Condensing
3M Quest Service
Contacting 3M Quest
Should your 3M Quest Technologies equipment need to be returned for repair or for recalibration, please contact the service department at the
following number or access the online form via the website. For technical issues, please contact Technical Support.
Service Department and Technical Support: 1 (800) 245-0779. Office hours are 8:00 a.m. to 5:00 p.m. United
States Central.
E-mail at 3Mde[email protected]m
Internet at www.3M.com/detection or www.questtechnologies.com
International customers
Contact your local, factory-authorized distributor from whom the product was purchased. You can obtain the name and contact information of
your local factory-authorized distributor from Quest by using the e-mail or telephone information listed above.
(Part Number: 053-670 RevA. 10/08)

ii
SIRA Certification: EC Type-Examination Certificate
Equipment intended for use in Potentially Explosive Atmospheres Directive 94/9/EC
Safety Markings
Manufacturer
Quest Technologies, a 3M company
Equipment/model
eg5 Dosimeter
Certificate number
Sira 09ATEX2269
Compliance with safety markings
EN 60079 –0:2006; EN 60079-11:2007; EN60079-26-2007
Markings
I/II M1/1G
EX AI I/IIC 143ºC Ma/Ga (-10ºC<Ta<+50ºC)
EX AI I/IIC T4 Ma/Ga (-10ºC<Ta<+40ºC)

iii
Edge Dosimeter battery care best practices.
The Edge dosimeter incorporates a Lithium Polymer battery as a power source that with proper care
should give years of operational service. (Three years is typical.)
Proper care includes these best practices:
After use, it is best to charge the Edge in an EdgeDock charger prior to storage for a
prolonged period. A prolonged period is considered to be 2 or more months. If the Edge is to
be stored for an even longer period, it is best to take the Edge out of storage and re-charge
the dosimeter every 2-3 months.
Charge the Edge in an EdgeDock before attempting to turn it on if the Edge has not been used
for a prolonged period or was stored in a lobat condition.
It is best not to store the Edge for any period of time in lobat condition.
If not using the dosimeter it is best to keep the dosimeter in a powered up EdgeDock.

iv Table of Contents
Table of Contents
Chapter 1: Introduction ........................................................................................................... 1
Dosimetry............................................................................................................................................ 1
Overview ............................................................................................................................................. 1
Noise dosimeter................................................................................................................................ 2
Range of sound ................................................................................................................................ 3
What do the standards say?............................................................................................................. 3
Applications of the Edge ................................................................................................................... 4
Noise assessment steps................................................................................................................... 5
eg5 Overview.................................................................................................................................... 6
Virtual dosimeters 6
Chapter 2 : Getting started .................................................................................................... 7
Checking the equipment ..................................................................................................................... 7
Turning on........................................................................................................................................... 8
LED indicator .................................................................................................................................... 9
Navigating 9
Turning off........................................................................................................................................... 9
Display and keypad........................................................................................................................... 10
Diagram .......................................................................................................................................... 10
3MTMDetection Mangement Software (DMS) .................................................................................... 11
Loading........................................................................................................................................... 11
Docking station functionality.............................................................................................................. 11
Docking station components .......................................................................................................... 12
EdgeDock1 or EdgeDock5 ............................................................................................................. 12
Powering EdgeDock1 or EdgeDock5 ............................................................................................. 13
Charging your dosimeter ................................................................................................................ 14
Mounting the docking station to a wall............................................................................................ 15
Storing the dosimeter ..................................................................................................................... 15
Table of
Contents

Table of Contents
v
Chapter 3:Setting-up the Edge via DMS.......................................................................... 16
Noise studies..................................................................................................................................... 16
Understanding what data is stored.................................................................................................... 17
Summary data ................................................................................................................................ 17
Time history………………………………………………………………………………………………………..17
Logging........................................................................................................................................... 18
Views on the Edge ............................................................................................................................ 18
Definitions of data log values and views......................................................................................... 18
Edge Measurement descriptors/variants ........................................................................................ 20
Docking ............................................................................................................................................. 21
Communicating & downloading data .............................................................................................. 21
Customizing set-up parameters in DMS ........................................................................................... 22
Dosimeter setting............................................................................................................................ 23
General Edge Parameters……………………………………………………………………………………….23
Display setting ................................................................................................................................ 24
Security setting ............................................................................................................................... 25
Auto Run setting ............................................................................................................................. 25
Firmware update............................................................................................................................. 26
Saving and sending configurations................................................................................................. 27
Chapter 4: Running and Operating .................................................................................. 28
Overview of running a study.............................................................................................................. 28
Positioning the Edge on your shirt.................................................................................................. 29
Checking battery power .................................................................................................................. 30
Calibrating ...................................................................................................................................... 31
Resetting the dosimeter.................................................................................................................. 32
Adjusting the contrast on the Edge................................................................................................. 33
Running studies ................................................................................................................................ 34
Starting a run .................................................................................................................................. 34
Stopping a study ............................................................................................................................... 35

Table of Contents
vi
Indicators/Icons on the display ....................................................................................................... 35
Chapter 5: Viewing measurements on the display .................................................... 35
Locking or securing your dosimeter during run............................................................................... 35
Locking or Securing........................................................................................................................ 36
Unlocking........................................................................................................................................ 36
Viewing your studies in DMS......................................................................................................... 37
Downloading data........................................................................................................................... 37
Viewing data and data finder page ................................................................................................. 39
Report View .................................................................................................................................... 39
Panel Layout View(charts/graphs).................................................................................................. 40
Quick tips with panels (charts/graphs) 40
Chapter 6: Technical Support............................................................................................. 41
Setting up and Viewing C-A measurements................................................................................... 41
LED indicator: disable/enable........................................................................................................ 42
Replacing microphone and windscreen ............................................................................................ 42
Attaching/Detaching ....................................................................................................................... 42
Hard Hat Attachment Kit ................................................................................................................... 43
Appendix A: Specifications ................................................................................................ 44
3M Service ........................................................................................................................................ 51
Contacting 3M ................................................................................................................................ 51
International customers .................................................................................................................. 51
Warranty............................................................................................................................................ 51
Appendix B: Glossary of Terms ........................................................................................ 52
Appendix C: Measurement Equations………………………………………………………..79
Index…………………………………………………………………………………………………………81

Table of Contents
vii
List of Figures
Figure 1-1: Sample Edge Dosimeter…………………………………………………………………………………………………..….……1
Figure 1-2: Illustration of how the dosimeter operates and processes.................................................................................................2
Figure 1-3: Parameter setup screen for eg5.........................................................................................................................................6
Figure 2-1: Identifying your equipment.................................................................................................................................................7
Figure 2-2: Powered on with measurement view displayed.................................................................................................................8
Figure 2-3: Edge Keypad.....................................................................................................................................................................10
Figure 2-4: EdgeDock1........................................................................................................................................................................11
Figure 2-5: Attaching the charger adapter with the plug adapter.......................................................................................................12
Figure 2-6: Attaching charger adapter to EdgeDock1.........................................................................................................................13
Figure 3-1: Edge Setup and Download options in DMS.....................................................................................................................16
Figure 3-2: Sample summary data from DMS reporting.....................................................................................................................17
Figure 3-4: Communicating - connecting a docked Edge to a pc .......................................................................................................21
Figure 3-5: New Hardware wizard for Edge Dock ..............................................................................................................................22
Figure 3-6: Dosimeter screen ..............................................................................................................................................................23
Figure 3-7: Edge display screen ..........................................................................................................................................................24
Figure 3-8: Edge security setting.........................................................................................................................................................25
Figure 3-9: Edge auto run screen .......................................................................................................................................................25
Figure 3-10: Edge firmware update screen ........................................................................................................................................26
Figure 3-11: Saving and sending Edge setups...................................................................................................................................27
Figure 4-1: Quick help list for running a study....................................................................................................................................28
Figure 4-2: Attaching the Edge on your shoulder...............................................................................................................................29
Figure 4-3: Battery indicators...............................................................................................................................................................30
Figure 4-4: Calibrating ........................................................................................................................................................................31
Figure 4-5: Splash screen...................................................................................................................................................................32
Figure 4-6: Resetting the Edge from the keypad................................................................................................................................32
Figure 4-7: Changing the contrast from the keypad...........................................................................................................................33
Figure 4-8: Display screen while running ...........................................................................................................................................34
Figure 4-9: Locking/Securing run........................................................................................................................................................36
Figure 5-1: Communicating between your pc and the Edge ..............................................................................................................37
Figure 5-2: DMS start screen..............................................................................................................................................................37
Figure 5-3: Downloading in DMS with the Edge..................................................................................................................................38
Figure 5-4: Data Finder page with the downloaded data ...................................................................................................................39
Figure 5-5: Sample data report in DMS..............................................................................................................................................39
Figure 5-6: Panel layout view (viewing the data in charts and graphs)..............................................................................................40
Figure 6-1: C-A measurement set-up .................................................................................................................................................41
Figure 6-2: Microphone and windscreen assembly............................................................................................................................42
List of Tables
Table 1-2: Dosimeter fields explained for the Edge ...........................................................................................................................24
Table 2-2: EdgeDock1 and EdgeDock5 components ........................................................................................................................12
Table 3-1: Dosimeter parameters and definitions (continued) ...........................................................................................................20
Table 3-2: Dosimeter measurement descriptors/variants...................................................................................................................20

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1Dosimetry
1: Introduction
Dosimetry
Measuring noise in the workplace is an important
element of hearing conservation programs and
noise reduction programs. With a noise
dosimeter, you can assess and determine a
worker’s daily exposure to noise levels. This
information can be used to ensure compliance
with regulatory bodies or to ensure if hearing
conservation programs are needed.
Figure 1-1: Sample
measurement display
Overview
To get you started quickly with the Edge, the first chapter is dedicated to introducing basic noise
dosimetry terms and information. The subsequent chapters will guide you through setting up the
dosimeter, running studies, and assessing your results with easy to follow steps and illustrations.
CHAPTER
1

Overview
Noise dosimeter
2
Noise dosimeter
What is a noise dosimeter and how does it compute measurements?
Essentially, a noise dosimeter is composed of the following: a microphone with a preamplifier, a
weighted network, fast or slow response time, an internal clock, calculator, and memory to store logged
data.
The illustration below is a diagram of a basic noise dosimeter. The microphone will, when exposed to a
sound pressure, generate an electrical signal. The signal will be increased by a preamplifier, and then is
regulated to an applicable level by the range control (dB range). The signal then goes through a filter set
or weighting system. The next circuit is the response circuit, which controls the dampening of the
readout. The response choices are typically Slow or Fast. Finally, the results will display on the
dosimeter screen.
For computation and storage, the clock tracks the sampling time. Dosimeters record how long sound
levels exceeded a set upper limit. The calculator computes an LAVG, a dose, a TWA, and other data. The
memory stores all times, calculations, and measurements.
For post-processing, DMS is used to view and analyze your measurement results with the option to view
and/or print reports.
Figure 1-2: Illustration of how the dosimeter operates and processes
Mic &
Preamp
Range control
(70-140dB)
Apply filters
(A or C weighting)
A
C
Measurement
results on the Edge
Fast/Slow
Response
File storage
system
Calculator
Clock
DMS –Manage setup and
create graphs, charts and reports

Overview
Range of sound
3
Range of sound
Sound pressure is measured in decibels, or tenths of a Bel. Sound pressure level is indicated as dB SPL.
Since the human ear can detect sounds with an extensive range of amplitude, a decibel scale is used to
simplify the measurement results. For example, the ratio between the threshold of hearing and threshold
of pain in the human ear if measured in true energy is 10,000,000 times! The same range using the dB
scale is 0 - 140 dB referenced to 20 µPa (Micropascals).
The quietest sound that humans can hear has an amplitude of approximately 0 dB. Prolonged exposure
to sound pressure levels exceeding 85 dB can cause permanent damage to the ear. Sound levels in
excess of 130 dB are more than the human ear can safely withstand and can result in serious pain and
permanent damage.
What do the standards say?
Many organizations have studied and analyzed the effects of high sound exposure on hearing. As a
result, standards were developed to regulate personal noise exposure. In the United States, the
Occupational Safety and Health Administration (OSHA), the Mine and Safety and Health Administration
(MSHA), and the American Conference of Governmental Industrial Hygienists (ACGIH) have all created
regulations and limitations on total permissible noise exposure. International standards are specified by
the health and safety regulations such as the European Union (EU) Directive 2003/10/EC. Additionally,
the International Electrotechnical Commission (IEC) IEC-61252 has specific guidelines and regulations to
monitor noise in the workplace.
To access these copyrighted standards, please refer to the following:
OSHA - http://www.osha.gov
MSHA- http://www.msha.gov
NIOSH - http://www.cdc.gov/niosh/topics/noise
ACGIH - http://www.cdc.gov/niosh/topics/noise
IEC - http://www.iec.ch

Overview
Applications of the Edge
4
Applications of the Edge
The Edge has a cable-free, mounted microphone that converts sound pressure into an electrical signal. This
signal is conditioned, monitored, and integrated over time in order to provide a host of automatically
calculated values that can be used in occupational and environmental noise assessments. Programmable
parameters permit the Edge to serve many applications. The Edge can be used in the following applications:
As a personal noise dosimeter - Used to measure a worker's daily exposure to
noise levels. This information can be used to ensure compliance with OSHA, MSHA,
ACGIH, IEC, or your own customized parameter settings to determine if your
workers are over-exposed to noise.
As a time-history monitor- Used to provide a worker's minute-by-minute noise
exposure levels. This data can help you identify major contributors to the average
daily noise exposure.
As a survey monitor
Throughout a plant/facility –used to oversee noise levels throughout an entire
facility. You can identify machines and equipment which produce harmful noise
levels.
Specific areas in a plant/facility- used to identify key areas as “noisy” and
implement noise control options. Employees may be exposed to unacceptable
noise levels.
As a peak dosimeter- Used to detect the highest level of instantaneous sound
pressure.
Time history: manufacturing
Peak Measurement:121.20 dB

Overview
Noise assessment steps
5
Noise assessment steps
1. Perform a task-based work flow analysis of unacceptable “noisy” areas and list
regulations/codes you will follow.
Observe facility/areas and jot down areas of concern.
Check with standards and noise ordinance regulations in your region/city.
See Chapter 1 for basic information on dosimetry and standards.
3. Running your studies.
Calibrate dosimeter.
Attach the dosimeter.
Run, observe, and stop your studies.
Understand display indicators.
See Chapter 4 “Running and operating the Edge”.
4. View your results via 3MTM Detection Management Software (DMS).
Working with Charts and Graphs.
Organizing and saving your studies.
See Chapter 5 to view measurements with DMS.
5. Develop corrective actions.
Engineering: redesign tools, implement changes in workstation.
Administrative: job sharing/rotations, redefinition of job functions, reduce duration operating
tool/equipment, and/or implement medical surveillance.
2. Setting-up your dosimeter parameters for your noise studies.
Customize measurement setup (i.e., criterion level, threshold, weighting, exchange rate, etc.)
See Chapter 2 for getting started with your dosimeter.
See Chapter 3 for customizing your set-up parameters.
See Chapter 6 for Noise study scenarios.

Overview
eg5 Overview
6
eg5 Overview
The “eg5” model is an intrinsically safe instrument featuring simultaneous C and A weighted measurements.
The instrument will also calculate C-A. The “eg5” model features two virtual dosimeters with data logging.
Once the parameters are set and saved in the dosimeter, you can monitor two different dosimeters by a
single press of the Enter button. This will toggle you between the two dosimeters.
Figure 1-3: Parameter setup screen for eg5
NOTE on Edge 5-bay charger: If you are using a 5-bay charger, you may have various models docked
at once as indicated in Figure 1-3. The models selectable in the 5-bay charger section is dependent on if
you selected the eg3 & eg4 or eg5 models. DMS will display a green circle with a checkmark indicating a
docked, powered on Edge with the serial name. DMS will also display a checkbox in front of applicable
models that are selectable for setup parameters. (See Customizing set-up parameters” for more details.)
Virtual dosimeters
You can monitor and log noise studies by enabling two different parameter settings in one dosimeter, also
referred to as “virtual dosimeters”. For instance, you may want to set one dosimeter to log using the OSHA
HC (Occupational Safety and Health Administration - Hearing Conversation) parameters and also monitor
noise with the OSHA PEL (Occupational Safety and Health Administration –Permissible Exposure Level)
settings.
A few scenarios of virtual dosimeters include:
Industrial noise control, hearing conservation compliance, work site assessments, personal noise
verification, and military applications.
Edge 5-bay charger
A –eg5 docked
B –eg4 & eg3 docked
A
B
Selecting Model type
eg3 & 4 or eg5

Checking the equipment
eg5 Overview
7
Getting started
This chapter is designed to guide you through basic information you will need to begin logging your studies.
Checking the equipment
If your instrument was sent to you in a storage case, you will want to remove all the packaging and acquaint
yourself with the following equipment so you can quickly get started with your noise studies.
NOTE: Depending on the accessories you selected, the dosimeter may have the following components.
For the docking stations, you will either have an EdgeDock1 or an EdgeDock5. (For more information on
parts/accessories, please refer to www.3m.com/detection.)
Figure 2-1: Identifying your equipment
CHAPTER
2
Edge 5
microphone and
windscreen attached
mounting clasps
attached
USB cable- connects
EdgeDock to the PC
EdgeDock1
**Universal charger
adapter (Power supply
cord for the docking
station)
Extra windscreen for
microphone
EdgeDock5
DMS software
Optional feature

Turning on
eg5 Overview
8
Turning on
1. To turn on the Edge, press the on/off and enter button.
The Edge splash screen (see Figure 2-3 for an example, page 10)will appear indicating the model
(i.e. “eg5”) and firmware version. The screen will be in the measurement view.
Figure 2-2: Powered on with measurement view displayed
View
Displays measurement values, battery
information, and calibration information
LED Indicator
Battery indicator icon
If icon is fully shaded, this indicates full
battery power (approx.35+ hours)

Turning off
LED indicator
9
LED indicator
There is a three-color LED indicator on the Edge, located to the right of the 3M logo.
Table 2-1 explains when and why the LED indicator color will appear.
NOTE: The LED indicator can be disabled via DMS (see section, “Explanation of setting LED in DMS”.)
Table 2-1: LED indicators explained
Navigating
Once the dosimeter is “Powered-On”, press the up/down arrows to navigate through the
measurement values and battery run time.
Turning off
1. Press and hold the on/off and enter button.
A “3, 2, and 1” countdown will appear as the dosimeter is powered off.
NOTE: To halt the power off mode, simply release the on/off enter button.
LED indicator
Explanation
Red
A flashing red LED indicates the dose has exceeded the alarm level.
Amber
A flashing amber LED indicates the dosimeter is stopped and has not exceeded the
dose alarm level.
Green
A flashing green LED indicates the dosimeter is running and has not exceeded the
dose alarm level.

Display and keypad
Diagram
10
Display and keypad
The keypad is used to run and stop your studies, view your measurement values, and power on and off the
dosimeter.
Diagram
The following diagram explains the features on the display and keypad.
Figure 2-3: Edge Keypad
Display (Splash screen shown)
View data and various indicators
Up Arrow
Used to scroll through
display/screen views
On/Off and Enter
Used to power On/Off the meter.
Used to switch between (toggle)
dosimeter one and dosimeter two
measurements and settings.
Down arrow
Used to scroll through
display/screen views
Run and Stop
Used to activate meter when running or
logging measurements.
Used to Stop your noise study.
LED indicator
Red –indicates dose exceeded the alarm level
Amber –dosimeter stopped
Green –dosimeter measuring
Windscreen and microphone

Detection Mangement Software (DMS)
Loading
11
3MTMDetection Mangement Software (DMS)
3MTM Detection Management Software (DMS) is a software application designed by 3M that runs under
the Windows operating system. You can use DMS for a variety of functions related to the Edge
dosimeter and with many other 3M instruments. DMS has the ability to customize your set-up
parameters, display data, manipulate data, and create reports.
Loading
To load DMS software, follow the instructions on the back of the CD or download a trial version from
www.3m.com/dms.
It will automatically load the drivers for the EdgeDock1 and/or EdgeDock5. If loading from 3M Internet
site, please follow the directions online. www.3m.com/dms or access the 3M Detection Solutions home
page at www.3m.com/detection.
Docking station functionality
Depending on the kit you purchased, you may have an EdgeDock1 and/or an EdgeDock5. Both are
designed similarly with the same LED indicators. The main difference with the EdgeDock5 is that it has
five bays for docking, charging, and/or managing the dosimeters. If desired, the EdgeDock5 will charge
all docked instruments at one time.
The docking station serves a dual-purpose role. (See Table 2-2 for an explanation of LEDs and
components.)
1. It is used to charge the battery on the dosimeter(s).
2. It is used to communicate between the software (DMS) and the dosimeter (i.e., import, export
settings and measurement files).
Figure 2-4: EdgeDock1
Charging Indicator
Power Indicator
Charge contacts
Power connector
USB connector
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