ABB Arc Guard System TVOC-2 Product manual

— Current Sensing Unit Installation and maintenance guide
—
1SFC170015M0201 EN, REV B*
Current Sensing Unit
Installation and maintenance guide
* Appendix for Arc Guard System™ – TVOC-2 Installation and maintenance guide EN
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This chapter describes warning and information signs used
in this manual, which the user should pay attention to.
• The installation shall be performed by authorized
personnel only.
• The manual shall always be read through before
performing any tasks.
Usage of warnings and notes
There are two types of safety instructions throughout this
manual: warnings and notes. Warnings caution you about
conditions which can result in serious injury or death and/
or damage to the equipment, and advise on how to avoid
the danger. Notes draw attention to a particular
condition or fact, or give information on a subject.
The warning symbols are used as follows:
CAUTION
Caution icon indicates the presence of a hazard
which could result in personal injury.
WARNING
Warning icon indicates the presence of a hazard
which could result in damage to equipment or
property.
Electrostatic sensitive devices warning
Tells that electrostatic discharge is needed to
not damage the equipment.
INFORMATION
Information sign alerts the reader to pertinent
facts and conditions.
Electrostatic sensitive devices warning
The printed circuit boards contain components
sensitive to electrostatic discharge. Wear a
grounding wrist band when handling the boards.
Do not touch the boards unnecessarily. Use
grounding strip:
Personal safety
Service and repair should be performed
by authorized personnel only. Note that
unauthorized repair affects safety and warranty.
ABB personell have to, as a minimum, follow the
ABB CISE 15.4 instructions.
—
Safety
Warning and information
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ABB CURRENT SENSING UNIT INSTALLATION AND MAINTENANCE GUIDE 5
6 1.1 Introduction
6 1.2 Mounting of the component
7 1.3 Electrical installation of CSU
8 1.4 Connection of optical fibre cables
and detectors
8 1.5 Settings for operation
9 1.6 Control
10 1.7 Diagrams and layouts
—
Current Sensing Unit
Installation and
maintenance guide
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6ABB CURRENT SENSING UNIT INSTALLATION AND MAINTENANCE GUIDE
1.1 Introduction
This is a appendix to Arc Guard System™, TVOC-2
Installation and maintenance guide, which shows
operation connections between the TVOC-2 and the
Current Sensing Unit (CSU).
This appendix shows connection of Fibre cables and
Detectors, how to control, diagrams and layouts.
CAUTION
Risk of Electric Shock. Do not remove any current
range bridge connection when current circuits
are live!
WARNING
Safe working methods must be used to prevent
injuries. The safety equipment must not be
disengaged, bypassed or in any other way
modified so that the safety effect ceases.
INFORMATION
For further information about installation and
maintenance for the Arc Guard System,
see manual;
Arc Guard System™, TVOC-2 Installation and
maintenance guide 1SFC1700011M0201
1.2 Mounting of the component
This chapter describes how to mount the TVOC-2 and
the CSU. For mounting details of the TVOC-2 and the CSU,
see: Chapter 4, Mounting on page 24 in
Arc Guard System™, TVOC-2 Installation and
maintenance guide 1SFC1700011M0201.
1. Mount the Units
The TVOC-2 and the CSU should be mounted
according to figure 1.
The flange opening shall be facing downwards,
inside a cubicle, separately on a wall or stand.
1Loosen 2x screws on the CSU box.
2Open the hatch of the CSU box.
2. Earth the component
1Earth the component according to figure 2.
1.2-1
1
1
1
2
2
1.2-2
1
1
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ABB CURRENT SENSING UNIT INSTALLATION AND MAINTENANCE GUIDE 7
1.3 Electrical Installation of CSU
This chapter describes the electrical installation of the
CSU. For Wiring diagrams and layouts, see chapter
1.7 Diagrams and layouts.
CAUTION
Risk of Electric Shock. Do not remove any current
range bridge connection when current circuits
are live!
WARNING
Safe working methods must be used to prevent
injuries. The safety equipment must not be
disengaged, bypassed or in any other way
modified so that the safety effect ceases.
3. Connect supply voltage
1Connect the supply voltage to terminal 10...14.
Select the terminals according to desired voltage,
See 1.7.2 Simplified block diagram.
4. Connect the external current transformers
1Connect the current-circuits from the external
current transformers to terminal 1...6.
Single-, two- or three-phase connection is possible,
but single-phase connection results in a somewhat
longer function time.
5. Connect one side of current-circuit to earth
1One side of each current-circuit should be
connected to earth. 2By EMC-reasons this is best
done by earthing of the terminals 2, 4 and 6 inside
the enclosure.
6. Connect the Current transformers internal
1The internal connection in the CSU is selected
according to which secondary rating the chosen
transformers have. See table below.
Table 5
Secondary rating of
transformers
Connection Id
1A X24-X17, X25-X20, X26-X23
2A X24-X16, X25-X19, X26-X22
5A X24-X15, X25-X18, X26-X21
1
3
1.3-3
4
1.3-4
1
1
2
5
1.3-5
6
1.3-5
1
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8ABB CURRENT SENSING UNIT INSTALLATION AND MAINTENANCE GUIDE
1.4 Connection of Optical Fibre Cables
and Detectors
General
Before the detectors can be connected to the component
the protective covers on the input terminals must be
removed. Please note that unused optical inputs must
have their protective plugs inserted, to avoid incorrect
tripping signals coming from them.
When connecting the detectors to the component the
end sleeve of the optical fibre is pressed to the bottom
of the connection terminal. Please check that it can not be
removed easily by gently pulling the optical fibre cable.
7. Connect the detectors to the Arc Monitor
1Remove the protection plug. 2Connect the
detector cable to the detector inputs at the lower
right side of the Arc Monitor.
8. Connect the TVOC-2 to the CSU
1Connect a optical fibre cable to 21 or 22 in
the Arc Monitor. 2Connector the other end of
the fibre cable to 7 or 8 in the Current Sensing Unit.
Connect outsignal from the CSU
If more than one Current Sensing Unit is used, the
optical fibre cables are connected from output 7 or
8 to input 9 of the next Current Sensing Unit so that
the Current Sensing Units are connected in series.
1.5 Settings for Operation
9. Test or Operational position
The CSU can be switched to Test position or
Operational position by turning the S1 Switch.
Switch S1 1in figure 9
Position 1: Test
Position 2: Operation
Switch input 9 on or off
Input 9 of the CSU can be switched to on or off
position by turning the S1 Switch.
Switch S2 2in figure 9
Position 1: When input terminal 9 is not used.
Position 2: When input terminal 9 is used.
10. Set the nominal level with Potentiometer R21
The nominal overcurrent level is set with the
Potentiometer R21
The overcurrent level should be set as low as
possible. Adjustment must be done at max load
current. The potentiometer is turned clockwise until
both the yellow LED V27 1and the green LED V29
2are lit. It should then be turned back slightly until
the yellow LED is switched off. With this setting the
current sensing unit will indicate an overcurrent at
a level of approx. 140% of the max set current level.
7
1.4-7
1 2
2
8
1.4-8
2 1
9
S1
S2
1.5-9
10
1.5-10
12
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ABB CURRENT SENSING UNIT INSTALLATION AND MAINTENANCE GUIDE 9
1.6 Control
Preform this test after installation, before using the unit.
Switch on the supply voltage.
Switch S1 to position 1, (the test position).
A red lit LED, V22, indicates that S1 is in test position.
11. Control the Overcurrent
An overcurrent is simulated by turning the
potentiometer R29 clockwise until both the yellow,
V27, and the green, V29, LEDs are switched off.
A fault is simulated, and it should be checked that
the circuit breaker trips.
12. Control the Normal current
A normal current is simulated by turning the
potentiometer R29 counter clockwise so that both
the yellow LED and the green LED are lit.
A fault is simulated again, in the same way as
above, and it should be checked that the circuit-
breaker does NOT trip.
Resetting to NORMAL RUN condition is done by setting
switch S1 in the Current Sensing Unit to position 2.
(The red LED V22 is switched off.)
1.6.1 Test when in use
WARNING
Since the breaking capacity of the
disconnectable terminal blocks are very low,
they must not be opened when there is current
flowing in the circuit.
To enable a test to be done when the Arc Monitor is in use,
the trip circuit can be disconnected by opening the inputs
21 1and 22 2.
DO NOT FORGET TO RECONNECT THE TERMINALS 21 2
AND 23 3AFTER THE TEST.
A control of the function is recommended after every arc
fault and should also be carried out regularly, e.g. once
a year. This applies to all units.
INFORMATION
If the dip switches on the TVOC-2 are configured
to have a CSU installed and the CSU cable is
disconnected, a fault indication will appear.
Fault indication will disappear when
reconnecting the CSU cable to the TVOC-2.
11
1.6-11
12
1.6-12
13
1.6.1-13
23
1
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10 ABB CURRENT SENSING UNIT INSTALLATION AND MAINTENANCE GUIDE
1.7 Diagrams and layouts
1.7.1 Current Sensing Unit
Table 5
Current Sensing Unit 1
From another Current
Sensing Unit
V22 Red LED, switched on
when S1 is in test mode
S1 Test switch
Position 1: Test
Position 2: Operation
R29 Potentiometer for
simulating a test current
V29 Green LED switched
on for normal current
and switched off for
overcurrent
R21 Potentiometer for
overcurrent setting
V27 Yellow LED, switched
off at approx. 70% of
over-current level
S2 Operation condition
switch
Position 1: Input 9 is not used
Position 2: Input 9 is used
X15 Terminal pins for
X26 Choice of current range
Table 5
Current range Bridge connections
1A X24-X17, X25-X20, X26-X23
2A X24-X16, X25-X19, X26-X22
5A X24-X15, X25-X18, X26-X21
To a Current Sensing Unit, Arc
Monitor, or Breaker Fault Unit
Layout diagram
-60V
*)
5A
5A
5A
-24V
7
8
9
1
2
3
4
5
6
12 10 11 13 14
V29
V27
V22
S2
S1
S1
S1
S1
S2
S2
S2
T1
T2
T3
≅110-125V
-220V, ∼230V
N L
1A
1
A
1A
2A
2A
2A
*) 48 V DC with a wire
between 11 and 13
R29V22
S1
2
1
2
1
S2 21
22
23
20
19
18
17
16
15 24
25
26
10 11 12 13 14
1
2
3
4
5
6
7
8
9
1-2
N
B)
X)
A)
R21
V27V29
1
To a Current Sensing Unit, Arc
Monitor, or Breaker Fault Unit
Layout diagram
-60V
*)
5A
5A
5A
-24V
7
8
9
1
2
3
4
5
6
12 10 11 13 14
V29
V27
V22
S2
S1
S1
S1
S1
S2
S2
S2
T1
T2
T3
≅110-125V
-220V, ∼230V
N L
1A
1
A
1A
2A
2A
2A
*) 48 V DC with a wire
between 11 and 13
R29V22
S1
2
1
2
1
S2 21
22
23
20
19
18
17
16
15 24
25
26
10 11 12 13 14
1
2
3
4
5
6
7
8
9
1-2
N
B)
X)
A)
R21
V27V29
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ABB CURRENT SENSING UNIT INSTALLATION AND MAINTENANCE GUIDE 11
1.7.2 Simplified block diagram
Table 5
A) Testing facilities:
R29 Simulating a test current
S1 1= Test position
2= Operation position
V22 Red
ON= S1 in test position
OFF= S1 in operation position
B) Setting facilities:
R21 Overcurrent setting
S2 1= Input 9 not used
2= Input 9 used
V27 Yellow
ON= Load current <70% of set
overcurrent level
V29 Green
ON= Load current <100% of set
overcurrent level
OFF= Load current >100% of set
overcurrent level
X) Current range bridge connections:
1A 24- 17, 25- 20, 26- 23
2A 24- 16, 25- 19, 26- 22
5A 24- 15, 25- 18, 26- 21 On delivery
Terminals
1...6 Current transformer terminals
7...8 Optical output, current signal to a Current
Sensing
Unit or an Arc Monitor
9Optical input, current signal from another
Current Sensing Unit
10 and 12 24 V DC
11 and 12 60 V DC
48 V DC, with a wire between 11 and 13
13 and 12 110 - 125 V AC/DC
14 and 12 12 220 V DC, 230 V AC
To a Current Sensing Unit, Arc
Monitor, or Breaker Fault Unit
Layout diagram
-60V
*)
5A
5A
5A
-24V
7
8
9
1
2
3
4
5
6
12 10 11 13 14
V29
V27
V22
S2
S1
S1
S1
S1
S2
S2
S2
T1
T2
T3
≅110-125V
-220V, ∼230V
N L
1A
1
A
1A
2A
2A
2A
*) 48 V DC with a wire
between 11 and 13
R29V22
S1
2
1
2
1
S2 21
22
23
20
19
18
17
16
15 24
25
26
10 11 12 13 14
1
2
3
4
5
6
7
8
9
1-2
N
B)
X)
A)
R21
V27V29
1
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We reserve the right to make technical changes or modify
the contents of this document without prior notice.
ABB does not accept any responsibility whatsoever for po-
tential errors or possible lack of information in this docu-
ment.
We reserve all rights in this document and in the subject
matter and illustrations contained therein. Any reproduc-
tion, disclosure to third parties or utilization of its con-
tents – in whole or in parts – is forbidden without prior
written consent of ABB.
Copyright© 2018 ABB - All rights reserved
1SFC170015M0201 Rev B - Printed in France (12.2018 PDF)
ABB AB
Electrification Products Division
Low Voltage Products and Systems
Protection & Connection
Motorgränd 20
SE-721 61 Västerås / Sweden
You can find the address of your local
sales organisation on the ABB home page.
http://www.abb.com/lowvoltage
http://new.abb.com/low-voltage/products/arc-guard
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