ABB Relion 670 series User manual

—
RELION® 670 SERIES
670 series
Version 2.1IEC
Installation manual

Document ID: 1MRK 514 024-UEN
Issued: March 2019
Revision: A
Product version: 2.1
© Copyright 2016 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and may
be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL
Toolkit. (http://www.openssl.org/) This product includes cryptographic software written/
developed by: Eric Young ([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.

Disclaimer
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive,
and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The
product is designed in accordance with the international standards of the IEC 60255 series.

Table of contents
Section 1 Introduction.........................................................................................................5
1.1 This manual......................................................................................................................................... 5
1.2 Intended audience............................................................................................................................. 5
1.3 Product documentation................................................................................................................... 5
1.3.1 Product documentation set........................................................................................................ 5
1.3.2 Document revision history...........................................................................................................6
1.3.3 Related documents........................................................................................................................7
1.4 Document symbols and conventions.............................................................................................9
1.4.1 Symbols........................................................................................................................................... 9
1.4.2 Document conventions................................................................................................................ 9
Section 2 Safety information............................................................................................11
2.1 Symbols on the product.................................................................................................................. 11
2.2 Warnings.............................................................................................................................................11
2.3 Caution signs.................................................................................................................................... 12
2.4 Note signs..........................................................................................................................................13
Section 3 Environmental aspects.....................................................................................15
3.1 Sustainable development...............................................................................................................15
3.2 Disposing of the IED........................................................................................................................15
Section 4 Unpacking, inspecting and storing.................................................................17
4.1 Removing transport packaging.....................................................................................................17
4.2 Inspecting the product....................................................................................................................17
4.2.1 Identifying the product...............................................................................................................17
4.2.2 Checking delivery items..............................................................................................................17
4.2.3 Inspecting the IED........................................................................................................................17
4.2.4 Returning an IED damaged in transit.......................................................................................17
4.3 Storing................................................................................................................................................18
Section 5 Mounting............................................................................................................19
5.1 Required tools...................................................................................................................................19
5.2 Checking environmental conditions and mounting space...................................................... 19
5.3 Mounting the IED..............................................................................................................................19
5.3.1 Flush mounting............................................................................................................................ 20
5.3.1.1 Overview.................................................................................................................................... 20
5.3.1.2 Mounting procedure for flush mounting............................................................................. 21
5.3.2 19” panel rack mounting.............................................................................................................22
5.3.2.1 Overview.....................................................................................................................................22
5.3.2.2 Mounting procedure for 19” panel rack mounting............................................................ 23
5.3.3 Wall mounting.............................................................................................................................. 24
5.3.3.1 Overview.....................................................................................................................................24
Table of contents
1
Installation manual

5.3.3.2 Mounting procedure for wall mounting.............................................................................. 24
5.3.3.3 How to reach the rear side of the IED.................................................................................. 25
5.3.4 Side-by-side 19” rack mounting................................................................................................25
5.3.4.1 Overview.....................................................................................................................................25
5.3.4.2 Mounting procedure for side-by-side rack mounting...................................................... 26
5.3.4.3 IED mounted with a RHGS6 case.......................................................................................... 26
5.3.5 Side-by-side flush mounting..................................................................................................... 27
5.3.5.1 Overview.....................................................................................................................................27
5.3.5.2 Mounting procedure for side-by-side flush mounting..................................................... 28
5.3.6 Mounting the injection unit REX060 (REG670 only).............................................................28
5.3.7 Mounting the coupling capacitor unit REX061 and shunt resistor unit REX062
(REG670 only)............................................................................................................................... 29
5.3.7.1 Coupling capacitor unit REX061............................................................................................29
5.3.7.2 Shunt resistor unit REX062.................................................................................................... 30
Section 6 Connecting.........................................................................................................33
6.1 Making the electrical connection..................................................................................................33
6.1.1 IED connectors............................................................................................................................. 33
6.1.1.1 Overview.....................................................................................................................................33
6.1.1.2 Front side connectors............................................................................................................. 34
6.1.1.3 Rear side connectors............................................................................................................... 35
6.1.1.4 Connection examples for high impedance differential protection............................... 45
6.1.2 Connecting to protective earth................................................................................................ 47
6.1.3 Connecting the power supply module.................................................................................... 47
6.1.4 Connecting to CT and VT circuits............................................................................................ 48
6.1.5 Connecting the binary input and output signals..................................................................48
6.1.6 Making the shield connection...................................................................................................50
6.2 Making the electrical connection to the rotor and stator injection equipment
(REG670 only)....................................................................................................................................52
6.2.1 Connectors for injection unit REX060, coupling capacitor unit REX061 and shunt
resistor unit REX062................................................................................................................... 52
6.2.1.1 Injection unit REX060.............................................................................................................. 52
6.2.1.2 Coupling capacitor unit REX061............................................................................................54
6.2.1.3 Shunt resistor unit REX062.................................................................................................... 56
6.2.2 Connecting injection unit REX060, coupling capacitor unit REX061 and shunt
resistor unit REX062................................................................................................................... 57
6.2.3 Connecting and setting voltage inputs.................................................................................. 62
6.3 Making the optical connections................................................................................................... 64
6.3.1 Connecting station communication interfaces.................................................................... 64
6.3.2 Connecting remote communication interfaces LDCM........................................................ 65
6.4 Connecting the galvanic X.21 line data communication module........................................... 65
6.5 Installing the serial communication cable for RS485...............................................................68
6.5.1 RS485 serial communication module......................................................................................68
6.5.2 Installing the serial communication cable for RS485 SPA/IEC........................................... 71
6.5.3 Data on RS485 serial communication module cable............................................................ 72
6.6 Installing the GPS antenna............................................................................................................. 73
6.6.1 Antenna installation.................................................................................................................... 73
Table of contents
2
Installation manual

6.6.2 Electrical installation.................................................................................................................. 74
6.6.3 Lightning protection...................................................................................................................74
Section 7 Checking installation....................................................................................... 75
7.1 Identifying hardware and software version............................................................................... 75
7.2 Checking mounting......................................................................................................................... 75
7.3 Checking the power supply............................................................................................................75
7.4 Energizing the IED............................................................................................................................75
Section 8 Removing, repairing and exchanging.............................................................77
8.1 Product lifecycle............................................................................................................................... 77
8.2 Checking IED information...............................................................................................................77
8.3 Removing the IED............................................................................................................................. 77
8.4 Sending the IED for repair.............................................................................................................. 77
8.5 Exchanging the IED.......................................................................................................................... 77
Section 9 Technical data................................................................................................... 79
9.1 Dimensions........................................................................................................................................79
9.1.1 Case without rear cover............................................................................................................. 79
9.1.2 Case with rear cover....................................................................................................................81
9.1.3 Flush mounting dimensions......................................................................................................83
9.1.4 Side-by-side flush mounting dimensions...............................................................................84
9.1.5 Wall mounting dimensions........................................................................................................85
Section 10 Glossary............................................................................................................. 87
Table of contents
3
Installation manual

4

Section 1 Introduction
1.1 This manual
GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
1.2 Intended audience
GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v10
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic equipment.
1.3 Product documentation
1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v15
IEC07000220-4-en.vsd
Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling & disposal
Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN-US
Figure 1: The intended use of manuals throughout the product lifecycle
1MRK514024-UEN A Section 1
Introduction
5
Installation manual

The engineering manual contains instructions on how to engineer the IEDs using the various
tools available within the PCM600 software. The manual provides instructions on how to set
up a PCM600 project and insert IEDs to the project structure. The manual also recommends a
sequence for the engineering of protection and control functions, LHMI functions as well as
communication engineering for IEC 60870-5-103, IEC 61850, DNP3, LON and SPA.
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for the checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a substation which
is not in service. The chapters are organized in the chronological order in which the IED should
be commissioned. The relevant procedures may be followed also during the service and
maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of
the IED. The manual also describes how to identify disturbances and how to view calculated
and measured power grid data to determine the cause of a fault.
The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical protection
function can be used. The manual can also provide assistance for calculating settings.
The technical manual contains operation principle descriptions, and lists function blocks, logic
diagrams, input and output signals, setting parameters and technical data, sorted per
function. The manual can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The communication protocol manual describes the communication protocols supported by
the IED. The manual concentrates on the vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to the
IED. The manual should be used in conjunction with the corresponding communication
protocol manual.
The cyber security deployment guideline describes the process for handling cyber security
when communicating with the IED. Certification, Authorization with role based access control,
and product engineering for cyber security related events are described and sorted by
function. The guideline can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
1.3.2 Document revision history GUID-C8027F8A-D3CB-41C1-B078-F9E59BB73A6C v2.1.1
Document revision/date History
January 2016 First Release
March 2019 Maintenance Release
Section 1 1MRK514024-UEN A
Introduction
6
Installation manual

1.3.3 Related documents GUID-94E8A5CA-BE1B-45AF-81E7-5A41D34EE112 v4
Documents related to REB670 Document numbers
Application manual 1MRK 505 337-UEN
Commissioning manual 1MRK 505 339-UEN
Product guide 1MRK 505 340-BEN
Technical manual 1MRK 505 338-UEN
Type test certificate 1MRK 505 340-TEN
Documents related to REC670 Document numbers
Application manual 1MRK 511 358-UEN
Commissioning manual 1MRK 511 360-UEN
Product guide 1MRK 511 361-BEN
Technical manual 1MRK 511 359-UEN
Type test certificate 1MRK 511 361-TEN
Documents related to RED670 Document numbers
Application manual 1MRK 505 343-UEN
Commissioning manual 1MRK 505 345-UEN
Product guide 1MRK 505 346-BEN
Technical manual 1MRK 505 308-UEN
Type test certificate 1MRK 505 346-TEN
Documents related to REG670 Document numbers
Application manual 1MRK 502 065-UEN
Commissioning manual 1MRK 502 067-UEN
Product guide 1MRK 502 068-BEN
Technical manual 1MRK 502 066-UEN
Type test certificate 1MRK 502 068-TEN
Documents related to REL670 Document numbers
Application manual 1MRK 506 353-UEN
Commissioning manual 1MRK 506 355-UEN
Product guide 1MRK 506 356-BEN
Technical manual 1MRK 506 354-UEN
Type test certificate 1MRK 506 356-TEN
1MRK514024-UEN A Section 1
Introduction
7
Installation manual

Documents related to RET670 Document numbers
Application manual 1MRK 504 152-UEN
Commissioning manual 1MRK 504 154-UEN
Product guide 1MRK 504 155-BEN
Technical manual 1MRK 504 153-UEN
Type test certificate 1MRK 504 155-TEN
Documents related to RES670 Document numbers
Application manual 1MRK 511 364-UEN
Commissioning manual 1MRK 511 366-UEN
Product guide 1MRK 511 367-BEN
Technical manual 1MRK 511 365-UEN
Type test certificate 1MRK 511 367-TEN
Documents related to RER670 Document numbers
Commissioning manual 1MRK 506 361-UEN
Product guide 1MRK 506 362-BEN
Technical manual 1MRK 506 360-UEN
Type test certificate 1MRK 506 362-TEN
670 series manuals Document numbers
Operation manual 1MRK 500 123-UEN
Engineering manual 1MRK 511 355-UEN
Installation manual 1MRK 514 024-UEN
Communication protocol manual, DNP3 1MRK 511 348-UUS
Communication protocol manual, IEC 60870-5-103 1MRK 511 351-UEN
Communication protocol manual, IEC 61850 Edition 1 1MRK 511 349-UEN
Communication protocol manual, IEC 61850 Edition 2 1MRK 511 350-UEN
Communication protocol manual, LON 1MRK 511 352-UEN
Communication protocol manual, SPA 1MRK 511 353-UEN
Point list manual, DNP3 1MRK 511 354-UUS
Accessories guide 1MRK 514 012-BEN
Cyber security deployment guideline 1MRK 511 356-UEN
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN
Section 1 1MRK514024-UEN A
Introduction
8
Installation manual

1.4 Document symbols and conventions
1.4.1 Symbols GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v12
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The caution hot surface icon indicates important information or warning about
the temperature of product surfaces.
The caution icon indicates important information or warning related to the
concept discussed in the text. It might indicate the presence of a hazard which
could result in corruption of software or damage to equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or
how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. It is important that the
user fully complies with all warning and cautionary notices.
1.4.2 Document conventions GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v8
• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary
also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push button
icons.
For example, to navigate between the options, use and .
• HMI menu paths are presented in bold.
For example, select Main menu/Settings.
• LHMI messages are shown in Courier font.
For example, to save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation setting.
• Each function block symbol shows the available input/output signal.
1MRK514024-UEN A Section 1
Introduction
9
Installation manual

• the character ^ in front of an input/output signal name indicates that the signal
name may be customized using the PCM600 software.
• the character * after an input signal name indicates that the signal must be
connected to another function block in the application configuration to achieve a
valid application configuration.
• Dimensions are provided both in inches and millimeters. If it is not specifically mentioned
then the dimension is in millimeters.
Section 1 1MRK514024-UEN A
Introduction
10
Installation manual

Section 2 Safety information
2.1 Symbols on the product
GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v2
All warnings must be observed.
Read the entire manual before doing installation or any maintenance work on
the product. All warnings must be observed.
Class 1 Laser product. Take adequate measures to protect your eyes and do not
view directly with optical instruments.
Do not touch the unit in operation. The installation shall take into account the
worst case temperature.
2.2 Warnings
IP1504-1 v2
Observe the warnings during all types of work related to the product.
GUID-C9B6638A-57E7-4E05-9A33-A60E359C54AF v1
Only electrically skilled persons with the proper authorization and knowledge of
any safety hazards are allowed to carry out the electrical installation.
M2366-2 v2
National and local electrical safety regulations must always be followed.
Working in a high voltage environment requires serious approach to avoid
human injuries and damage to equipment.
M2362-2 v1
Do not touch circuitry during operation. Potentially lethal voltages and currents
are present.
M2364-2 v1
Always use suitable isolated test pins when measuring signals in open circuitry.
Potentially lethal voltages and currents are present.
1MRK514024-UEN A Section 2
Safety information
11
Installation manual

M2370-2 v1
Never connect or disconnect a wire and/or a connector to or from a IED during
normal operation. Hazardous voltages and currents are present that may be
lethal. Operation may be disrupted and IED and measuring circuitry may be
damaged.
GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1
Dangerous voltages can occur on the connectors, even though the auxiliary
voltage has been disconnected.
M2369-2 v3
Always connect the IED to protective earth, regardless of the operating
conditions. This also applies to special occasions such as bench testing,
demonstrations and off-site configuration. This is class 1 equipment that shall
be earthed.
M2367-2 v1
Never disconnect the secondary connection of current transformer circuit
without short-circuiting the transformer’s secondary winding. Operating a
current transformer with the secondary winding open will cause a massive
potential build-up that may damage the transformer and may cause injuries to
humans.
M2372-2 v1
Never remove any screw from a powered IED or from a IED connected to
powered circuitry. Potentially lethal voltages and currents are present.
SEMOD168311-3 v1
Take adequate measures to protect the eyes. Never look into the laser beam.
GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v1
The IED with accessories should be mounted in a cubicle in a restricted access
area within a power station, substation or industrial or retail environment.
2.3 Caution signs
IP1503-1 v1
GUID-5D1412B8-8F9D-4D39-B6D1-60FB35797FD0 v1
Whenever changes are made in the IED, measures should be taken to avoid
inadvertent tripping.
GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1
The IED contains components which are sensitive to electrostatic discharge.
ESD precautions shall always be observed prior to touching components.
Section 2 1MRK514024-UEN A
Safety information
12
Installation manual

M2695-2 v2
Always transport PCBs (modules) using certified conductive bags.
M2696-2 v1
Do not connect live wires to the IED. Internal circuitry may be damaged
M2697-2 v2
Always use a conductive wrist strap connected to protective earth when
replacing modules. Electrostatic discharge (ESD) may damage the module and
IED circuitry.
M2698-2 v2
Take care to avoid electrical shock during installation and commissioning.
M2693-2 v1
Changing the active setting group will inevitably change the IEDs operation. Be
careful and check regulations before making the change.
GUID-3BEE51C6-8793-4C89-B8A8-07D0FA6EE4CA v3
Avoid touching the enclosure of the coupling capacitor REX061 unit and the
shunt resistor REX062 unit. The surface may be hot during normal operation.
The temperature can rise 50°C in REX061 and 65°C in REX062 above the
ambient temperature.
2.4 Note signs
IP1497-1 v1
M19-2 v3
Observe the maximum allowed continuous current for the different current
transformer inputs of the IED. See technical data.
1MRK514024-UEN A Section 2
Safety information
13
Installation manual

14