ABB Slimline XRG2/3 Series User manual

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I N STA LL AT I O N I N S T R U C T I O N
Switch Disconnector Fuse
Slimline XRG2/3
— Switch Disconnector Fuse Slimline XRG2/3 rev. B / 1SEQ100100P0001

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Tableofcontents
01Useofsymbols
07
ITS
10
EFM
14
Motor operation
16Fuse replacement
17Accessory
04Busbar overview
Manual operation
06

1
Hazardous voltage
Warnsaboutasituationwhereahazardous
voltagemaycausephysicalinjurytoaper-
sonordamagetoequipment.
General warning
Warnsaboutasituationwheresomething
otherthanelectricalequipmentmaycause
physicalinjurytoapersonordamageto
equipment.
—
Useofsymbols
Caution
Provides important information or warns
aboutasituationthatmayhaveadetrimen-
taleffectonequipment.
Information
Provides important information about the
equipment.
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

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Receiving,handlingandstorage
Receiving and handling
Uponreceipt,carefullyinspecttheswitch
fordamagethatmayhaveoccurredduring
transit.Ifdamageisevident,orthereisvis-
ible indication of rough handling,immedi-
atelyfileadamageclaimwiththetranspor-
tationcompany,andnotifyyourlocalABB
salesoffice.
Donotremovetheshippingpackageuntil
readytoinstalltheswitch.
Storage
Iftheunitwillnotbeplacedintoserviceim-
mediately,storetheswitchonitsoriginal
packageinaclean,drylocation.Toprevent
condensation,maintainauniformtempera-
ture.Storetheunitinaheatedbuilding,al-
lowing adequate air circulation and protec-
tionfromdirtandmoisture.Storingthe
unitoutdoors couldcauseharmfulconden-
sationinsidetheswitchenclosure.
HAZARD OF EQUIPMENT
OVERTURNING
Whenmovingwithaforklift,donotre-
movetheshippingpackageuntilthedevice
isinitsfinallocation.
Failuretofollowthisinstructionwillresult
inpersonalinjuryorequipmentdamage.
Warning
2SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

—
Readthesesafetyinstructions
carefullybeforeusingthisproduct!
HAZARDOFELECTRICSHOCK,
EXPLOSION,ORARCFLASH
• Apply appropriate personal protective
equipmentandfollowsafeelectricalwork
practices.
• Thisequipmentmustonlybeinstalled
andservicedbyqualifiedelectricalper-
sonnel.
• Before performing visual inspections,
tests,ormaintenanceontheequipment,
disconnectallsourcesofelectricpower.
Assumethatallcircuitsareliveunless
theyarecompletelydeenergized,tested,
grounded,andtagged.Payparticularat-
tentiontothedesignofthepowersys-
tem.Considerallsourcesofpower,in-
cluding the possibility of backfeeding.
• Turnoffswitchbeforeremovingormak-
ing load side connections.
• Alwaysuseaproperlyratedvoltagesens-
ingdeviceatalllineandloadtoconfirm
switchisoff.
• Turnoffpowersupplyingswitchbefore
doinganyotherworkonorinsideswitch.
Failuretofollowtheseinstructionscould
resultindeathorseriousinjury.
Danger
3
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

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Busbar overview
A B C
D
F
E
A
B
C
D
E
F
50/5-2p
-
-
-
100
75
5
50/5-3p
50
50
-
-
75
5
50/5-4p
50
50
50
-
75
5
50/10-2p
-
-
-
100
75
10
50/10-3p
50
50
-
-
75
10
50/10-4p
50
50
50
-
75
10
4SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

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Busbar overview
A
B
C
D
E
F
185/10-2p
-
-
-
370
77.5
10
185/10-3p
185
185
-
-
77.5
10
185/10-4p
185
185
97.5
-
77.5
10
AB
C
D
F
E
5
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

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Manual operation
1
2
45°
3
(4)
4
4
(4)
6SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3
XRG contact is inserted into the busbar with quick push of hands after
the left and right positioning pins inserted into holes of the bracket.

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Motor operation
2
45°
3
1
(4)
4
4
(4)
7
XRG contact is inserted into the busbar with quick push of hands after
the left and right positioning pins inserted into holes of the bracket.
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

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Motor operation
Front cover
must be
locked before
operating
8SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3
Close
Open
Signal: >0.5 sec or permanent
Hexagon socket head cap screw 3mm -40 revolutions approximately

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Motor operation
24V DC ±1 volt
XRG2/3 MOT
2,8A
9
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3
Q1
X1
(*) Motor multiplug connect diagram is different from ITS+Motor configurations.
Refer to the ITS page of instruction.
(*) Will go to NO at loss of +24V power supply, even when the XR apparatus is in
closed position. For indication purposes only.

10 SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3
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ITS
For possible connection to your
PC/laptop using the software
Ekip Connect, use the USB
connector at the bottom side of
the Ekip Display.
The connection cable has to be
the T&P cable kit( Order code :
1SDA066989R0001 )
The Ekip Connect software tool
can be downloaded for free at:
http://library.abb.com
1
2
Indicator LED’s
.
V1
Power/Alive
V2
Valid com.
message received
V3
Fuse
blown
V4/S1
Local/remote
USB connector
for PC/Laptop
2
1

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ITS
ITS with TCP Module
Ethernet Cable
1. Open the frontcover and take out the
transparent base and ITS module.
2. Install the TCP module into the ITS module.
11
3. Connect the TCP module with RJ45 network cable.
The TCP Module (Order code :
1SDR002136A1801) has to use
two Ethernet cable RJ45,
Shielded Twisted Pair, CAT5 or
above. First cable (Length
about 410mm) connect TCP
Module with PCB. Second cable
connect PCB with outside
equipment.
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

12
—
6. Insert the RJ45 network cable into the
slot of the PCB substrate (3).
Use another cable tie (4) to tie the
RJ45 network cable to the base.
4. Install the ITS module into the transparent base. Use cable tie (1) to tie the RJ45 network
cable to the transparent base.
5. Use cable tie (2) to tie the RJ45 network
cable to the middle base, then install the
transparent base.
7. Close the frontcover.
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3
1
2
4
3

—
ITS
Terminal Signal
1 24VDC
2 24VGND(0V)
3 RS- 4850V
4 RS- 485+(A)
5 RS- 485 - (B)
Multiplug
Ifaterminationresistoris
needed,itmustbefitted
toterminals4and5in
thelastITS2.1orITS2.D
unitinthemultidrop
line.
Strap here for
Terminal feed
Strap here for
Busbar feed
13
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

TechnicaldataforXRITS2.1andITS2.D
Inputvoltagelimits
Powersupply 24VDC ±20%
Powerconsumption 2W
Functionalcharacteristics
Voltagemeasuringrange 10 - 900VAC
Measuredcurrentrange 0 - 1,3xIn
Measuringrangetemperature 0 - 127 ⁰C
Measuringaccuracy(Voltageandcurrent)±1%
ElectronicFuseMonitoringdetectionlevel Nominallinetolinevoltage
-20%
ElectronicFuseMonitoringoperatingtime ≥1s
Signalingoutputterminals(multiplug)
Conductorcrosssectionstrandedmin.
Conductorcrosssectionstrandedmax.
Conductorcrosssectionstranded,withferrulewithoutplasticsleevemax.
Conductorcrosssectionstranded,withferrulewithplasticsleevemax.
0.25 mm2
1.5 mm2
1.5mm
2
0.75mm
2
Modbuscommunicationandconfiguration
Defaultsetting 19200E,8,1
DefaultModbusaddr.247
Baudrates 9600,19200
Parity,stop-startbits E,8,1-O,8,1 - N,8,2 - N,8,1
Modbusaddressrange 1 - 247
Configurationtool Ekip connect
SACEEkipT&PneededwhenconnectingalaptoptotheITS2.1
orITS2.Dunitforconfiguration
Terminationresistor Nointernalresistor.Ifneeded,placeonterminal4,5on
lastITS2.1orITS2.Dunitinmultidropline.
Insulationtest TheITS2.1 orITS2.Dunitmustberemovedduringdielectric
test.
14 SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

DiagramXRACEFM
DiagramXRDC110/500EFM
—
EFM
Red LED: One or more fuses are blown
Green LED: All fuses are OK
AC DC
AC
DC
15
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3
DiagramXRACEFM
DiagramXRDC110/500EFM
L1
L2
L3
(N)
K1: Electronic Fuse Monitor(EFM)
V1: Fuse OK
V2: Fuse(s) Blown
X1: Multiplug Terminals
Q1: Switch disconnector Fuse
K1: Electronic Fuse Monitor(EFM)
V1: Fuse OK
V2: Fuse(s) Blown
X
X1: Multiplug Terminals
Q1
11 NO
13 NC
12 NO/NC
X1
11 NO
13 NC
12 NO/NC
Q1
V1 V2 Q1 in open state V1 V2
F
Q1 in open state 1
F2 F3 F1 F2 1
KK1
Q1: Switch disconnector Fuse

280-880V
40-140
Application
±5%
—
EFM
16 SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3
The EFM unit will survive an insulation test voltage of 1.6kV. However, by insulation test, we recommend
that the EFM module can be completely removed by also disconnecting the internal plug to the rear side
of the Multiplug. This will also avoid leakage current between the main phases.
EFM is powered by the XR busbar contacts, and it starts to operate once the XR switch is in close position.

—
Fuse replacement 
10Nm
NH
BS
17
SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3

—
Accessory 
Guide rail
18 SWITCHD ISCO NN EC TO R FUSE,X RG 2/ 3